background image

1.5A

1.5A

1.5A

1.5A

F

CN408

CN5001

CN5003

CN24

CN22

CN29

CN28

CN27

CN26

CN414

CN423

CN444

CN429

J9

J8

CN429

J9

J8

CN429

(118)

YL

(113)

YR

LG

CN429

D38

2B

0.5B

0.5

WL

0.5

B

Inside Relay Box

0.5

PB

0.5

RY

0.5

YW

Battery main SW-ON

power supply

Battery direct-coupled

power supply

F

LgL

GR

1.25

WR

CN420

F

0.5V

J7

J8

J9

CN437

CN439

CN438

CN436

CN433

J4

RA55

0.5YW

J7

J8

J9

CN446

CN427

J10

RE4

CN430

0.5O

J7

J10

J12

RD11

J9

CN432

J8

CN331

0.5RY

J9

J8

CN427

CN443

J7

J10

RF3-1

0.5GY

J9

CN428

J7

J8

CN430

J3

RA56

LG

BrB

J8

J9

CN445

CN444

J7

J1

RB31

W

J13

J14

J16

RD13

J12

J10

J7

J8

J9

CN432

BW

RD13

J12

J10

CN432

J9

J8

J7

J13

J14

J16

WY

CN438

J9

J8

RD14

J10 J12

J13

J7

J29

J28

J8

J9

CN436

J10

J12

RD12

J7

J26

BrG

J21

J7

J10

RF3-2

J8

J9

CN439

BrR

J21

J9

CN438

J8

J7

J10

J12

RD14

LgB

J20

J23

J24

J7

RF3-2

J10

J8

J9

CN439

BR

J24

J20

J10

J12

RD12

J7

J8

J9

CN436

(051) 1.25W

0.5Gy

2B

2B

2B

2B

1.25WR

0.5WR

0.5WR, WR, 1.25WR

CN420

J10

RE2 RE3

RB9

J2

RB8

J3

RA56

CN426

J29

J13

J26

CN425

J20

CN424

CN423

J91

J7

CN408

RA57

B

J17

Shield

(101)

 0.5B

(102)

 0.5R

W

CN406

CN407

CN408

J18

J7

J19

(101) 0.5B, (102) 0.5R

RF3-2

J10

RE3

RF4-1

Br

RB

CN424

CN423

J20

J7

J3

RB30

YR

CN415

J27

J13

J7

RA57

RD10

J12

J10

RE1

RF4-1

RE3

J10

RF3-2

YL

J29

CN426

J7

J13

J8

J9

CN428

(10)PB

RE3

LY

J27

J13

J7

J4

RA53

RA55

RA52

RF3-2

J10

RE2

LO

RF4-1

P

CN428

J9

J8

CN425

J26

J7

RE2

LgR

RE2

J10

RF4-1

RF3-2

V

J8

J10

J7

CN423

J20

CN424

CN445

J9

RF3-1

RF4-2

Lg

J12

RD12

J10

RE2

J9

CN445

CN424

J20

CN423

J7

J10

J8

Sb

RF3-1

BL

J10

J12

RD14

RE3

RF4-2

1.25YW

J7

CN401

J10

RE1

BrW

CN23

J26

RE2

J10

RF4-2

CN437

J8

J7

J9

CN444

J20

J7

RF3-1

J10

J8

WB

CN423

CN424

GW

J8

J10

RF3-1

J7

CN423

J20

CN424

BrY

J13

J7

J8 CN437

RE4-2

J10

RE3

J29

J28

CN25

RD14

J12

J10

J7

J2

J20

(118) YL

RB9

(113)YR

CN424

J20

J2

J7

RB8

J10

J12

RD12

BG

CN20

J14 J15

J13

J7

CN431

J8

J1

RC30

RG

J13

J7

J8

CN435

CN434

J14 J15

CN21

R

RB31

J1

J8

J7

J10

CN435

CN433

RE4

J18

(05) 8W

(05) 2W

J9

J9

J8

J8

J10

J10

RE4

CN442

J7

CN423

J20

YW

0.5GW

J3

J9

J8

CN441

J7

RD13

J10

J1

RB30

RC30

LR

J20

CN424

J7

CN442

RE4

0.5Y

CN408

J7

J8

CN440

(05) 8W, (05) 2W

CN404

J19

(01) 1.25W

(01) 8W

(01) 8W

(01) 2W

CN403

J11

J27

J13

J7

CN400

(01) 8W, (01)  2W, (01) 1.25W

B, 2B

CN424

CN422

CN26
CN27

J24

J23

J20 J21

CN28
CN29

CN421

CN423

CN23
CN22

CN425

J17

J26

RA57
RB31
RB9
RA56
RA55
RA54
RA53

RA50

RA52

RB30

RC30

RB8

J28

J29

CN24 CN25

CN426

CN21 CN20

CN5001

CN5000

CN5003

CN5002

J16

CN412

J15

J14

J13

RD14

RD12

RD13

RD11

J12

J10

RE4

RE3

RE1

RF4-1

RF3-1

J7

J5

J3
J4

J6

J2

J1

05

1.250

0.5

PB

B

RB

0.5

GW

30

COTØ7

COTØ7

J21

J20

COTØ15

COTØ7

COTØ7

30

J24

COTØ7

30

J23

30

COTØ7

M6

COTØ19

50

50

COTØ13

Center joint

COTØ13

COTØ7

COTØ7

COTØ7

30

J26

COTØ22

0.5B×2 wires

COTØ28

B

WY

118

YL

PB

BrR

Lg

B

BrB

113

YR

BY

BR

BL

Gy

LgY

B

BW

0.5

GW

W

O

GL

YO

0.5

BrW

0.5

BrR

0.5

YB

YR

0.5

LgB

0.5

LgR

0.5

BrB

B

LB

0.5

O

0.5

LG

0.5

LY

Y

Right Swing O/R

Solenoid (extension)

Right Swing O/R

Solenoid (retraction)

Left Swing O/R

Solenoid (extension)

Left Swing O/R

Solenoid (retraction)

CN5002

CN5003

CN5000

J16

30

30

30

COTØ7

COTØ7

COTØ7

J28

CN25

CN24

BrY

F

B

B

F

WY

COTØ7

FR Slide solenoid FR Jack solenoid

J29

COTØ7

COTØ7

COTØ10

COTØ7

J15

COTØ13

COTØ19

30

COTØ15

COTØ13

COTØ10

COTØ7

J14

J13

J11

J27

CN415

M

0.5

BrB

0.5

BrW

0.5

LgR

0.5

BrR

0.5

RL GO YR

0.5

LgB

0.5

LR

0.5

Br

0.5

RG

0.5

P

CN403

M

01

2W

01

2W

01

2W

01

2W

CN402

M

01

1.25O

J9

J7

D7

CN428

0.5

GY

(10)

PB

P

LG

WB

GW

(110)

YB

(115)

YB

0.5

YW

D5

LG

V

CN445

Sb

CN444

D4

CN446

D6

0.5

GW

(116)

GB

(111)

GB

(112)

RW

(117)

RW

0.5

RY

D2

YG

YW

CN442

LR

CN441

D1

CN443

D3

D36

CN439

D34

CN437

CN434

0.5

YW

0.5

RY

CN427

D22

CN435

0.5

LG

0.5

Y

CN440

D37

0.5

V

R

CN433

D30

0.5

O

RG

CN431

D28

50

F

F

RD10

Night work

detection relay

RD11

O/R

 Retraction

detection relay

30

0.5WR

 01

1.25O

 01

1.25W

CN400

 01

1.25W

 01

1.25W

 01

1.25W

J8

30

30

30

30

30

30

30

30

30

30

30

30

05

8W

M8

J6

J5

J4

J3

J2

WR

B

RY

F

118

YL

RB31

R

B

F

LG

LgW

Blue

Swing O/R SW

priority relay

F

Blue

RB30

Emergency operation

detection relay

BG

0.5

Gy

D31

D32

R

BG

D33

0.5

V

BrB

CN436

BR

WY

CN438

BrR

0.5

V

D35

BW

CN432

W

0.5

O

D29

0.5

V

LgB

BrG

BrY

BrW

0.5

V

D27

CN430

0.5

Y

0.5

GY

BrW

F

B

Swing O/R extension

detection holding relay

RA56

Engine shut down

detection relay

RA52

Red

F

B

Y

WR

LY

B

WL 0.5RB

F

Left O/R Box

Power supply relay

WR

B

RB8

RL

Blue

F

Blue

RB9

LY

0.5V

B

0.5Lg

F

RA55

Accelerator

Signal detection relay

WG

GO

B

LW

F

RA54

Engine running 

detection relay

Illumination

detection relay

1.25Y

B

F

1.25Lg

0.5RL

Red

RA50

0.5LgY

GY

B

LY

F

RA53

01

8W

M8

Fuse

RD13

Swing O/R

Extension/Retraction

Selection relay

RD12

Right Slide

priority relay

RD14

 RE2

Left Swing O/R

Extension detection relay

 RE3

 RE4

J/S Switch

priority relay

F

WR

P

B

CN414

Signal of SCANIA

B

F

BrB

106

0.5B

103

0.5B

102

0.5R

F

103

0.5B

101

0.5B

Transmitter

CN408

B

10

PB

F

WR

O/R extension 

solenoid

O/R retraction 

solenoid

BG

F

B

B

F

RG

B

Gy

F

B

BW

F

B

W

F

F

O

B

Plug

Plug

Plug

101

0.5B

GY

05

2W

05

2W

05

2W

05

2W

0.5

1.25O 1.25Y

G

Plug

LW

Plug

Plug

Plug

102

0.5R

0.5

LY

Plug

YO Plug

WL

B GR

F

YW

118

YL RL

115

YB

F

Plug

WR

117

RW

RB

V Sb

WB

B

GW 116

GB Plug

Plug

F

112

RW

RB

WR

Plug

110

YB

RY

113

YR

LR

Plug

Plug

111

GB

GW

B

WB

Sb

V

B

F

LgL

BR

F

B

B

F

LgB

BrG

F

B

B

F

BrR

J12

J91

F

M

F

F

113

YR

0.5GY

CN401

J10

J18

J19

COTØ13

M6

2B

Ground

2B

Ground

M6

2B

J22

J25

B

M6

F

0.5

Br

0.5

RG

0.5

P

Ground

M6

103

106

(103)0.5B

J91

J7

Red

Red

Red

Red

J17

0.5WR

0.5Y

0.5B

0.5B

Branching diagram

WG

M

1.25Lg 1.25YW

051

1.25W

F

F

F

BL BrW

M

Lg BrY

B

YL

LO

F

LgR

Br

RF4-2

F O/R

Extension detection

RF4-1

RF3-1

J/S Selection relay

RF3-2

V

WB

F

GW

Sb

B

BrG

LgB

PB

BY

M

Br

YL

LO

LgR

Extension/Retraction

Selection relay

RC30

RG

B

0.5GW LgW

F

J1

1.25WR

YR

Transmitter

Power Supply relay

RA57

F

L

BL

LO LB BrW

LgR

Br

BrY

L

YL

Lg

B

F

YG

YW

LR

R

GL LgY

F

P

WR

B

10

PB

WR

B

Ground

2B

M6

F

YR

B

0.5

LR

B

1.25

YW

1.25

YW

G

0.5

YB

RE1

PTO ON

detection relay

PTO signal, BBM signal

Engine running signal,

Illumination signal

CN21

CN20

CN5001

Right Swing O/R

extension detection

CN426

Potentiometer

CN413

CN424

Right side outrigger

control box

CN422

Bubble level

(right)

CN26

RL O/R

Slide solenoid

RL O/R

Jack solenoid

CN27

CN421

CN28

CN29

CN423

Left side outrigger

Control box

CN407

CN406

CN405

CN404

J17

CN425

Left Swing O/R

extension detection

CN22

CN23

FL Jack solenoid

Newtral SW

CN412

850

400

650

930

1400

400

1350

800

30

1250

1100

1100

30

300

700

500

30

30

100

300

1000

300

400

400

50

50

30

50

1400

400

300

900

30

3000

200

500

300

700

30

350

550

800

50

30

30

100

100

250

50

50

50

50

50

300

250

250

50

100

350

40

40

40

40

40

40

100

100

2950

2300

1.5A

1.5A

1.5A

1.5A

1.5A

3A

3A

1.5A

1.5A

1.5A

1.5A

1.5A

1.5A

1.5A

1.5A

1.5A

RR O/R

Slide solenoid

RR O/R

Jack solenoid

Bubble level

(left)

FL Slide solenoid

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Installation

Right Swing O/R

Extension detection relay

Left Slide

priority relay

Right O/R Box

Power supply relay

Engine start 

detection relay

Harness (Lower)

Z-11

Z-11

IWZ04-4591E01

0

326-526-12460

1

326-525-72401

IWZ04-4591E

Z-11

71

71

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

10

9

11

12

14

13

15

16

A

B

C

D

E

F

G

H

I

J

K

L

M

N

O

P

22

17

18

19

20

21

23

22

18

17

19

20

21

23

1.2 Harness (carrier, main)

M

0.5

WL PLUG PLUG PLUG

LY

0.5

Lg

0.5

RB

0.5

LgY

[NOTICE]
1. If the ICF, SCT or GSMT is equipped, 
  refer to “2. Harness (ICF, SCT, GSMT)”.

Содержание GT-600EX

Страница 1: ......

Страница 2: ...onjunction with this manual If the parts needs to be replaced check the disassemble units and sales units in the parts catalog before replacing them 1 Applicable spec and serial number Spec no model A...

Страница 3: ...matic Moment Limiter AML AML C 7 Auto stop solenoid valve energizing type Normally energized 8 External warning lamp AML Fitted 9 Oil cooler Fitted 10 Air conditioner Hot water cab heater and air cond...

Страница 4: ...3 WA04 4540E 3 Group index System Diagrams Data Adjustment and Checks Y Z Y Z...

Страница 5: ...tenance Y 7 Y Boom Connecting Pin and Thread Size Table Y 8 System Diagrams Hydraulic Circuit Z 1 Electric Circuit Upper Z 2 Electric Circuit Lower Z 3 Location of Installation Hydraulic Parts Locatio...

Страница 6: ...oping and elevating 10 3 Slewing 11 4 Outrigger 12 5 Remote control pilot pressure 13 Y 3 Air Bleeding Procedure 14 1 Starting pump 14 1 1 Before starting the engine 14 1 2 Shakedown of the pump 14 2...

Страница 7: ...N595 and aux CN596 22 1 9 Front outrigger swing out detection switch left CN425 right CN426 23 Y 5 Operation Check Crane Operation 24 1 Front swing outrigger 24 2 Hoisting 24 3 Jib 24 4 Outrigger emer...

Страница 8: ...1 Daphne Eponex Grease SR No 2 Idemitsu 2 Operating speed Item Standard value Remarks Extending 30 9 m 101 4 ft 130s Telescoping Retracting Raising 20 to 60 36s Elevating Lowering Main 146 m min 479 f...

Страница 9: ...3 After jack full extension and retraction operation approximately 10 mm set the crane horizontally with the jacks slightly extended 2 If any tire is not raised off the ground while setting the jacks...

Страница 10: ...que face 49 12 Standard 2nd boom section Rear Lower side or 15 Upper on upper part of side face 28 Lower side 12 Lower on oblique face 15 Front Lower 12 Upper on oblique face 49 12 Standard 3rd boom s...

Страница 11: ...wise direction IWY01 0010E02 B OR C L Lateral Base boom 2nd boom section 3rd boom section 4th boom section Top boom section C 11 C 11 C 11 C 10 C 10 C 1 0 L 1000 L length of each boom section Indentat...

Страница 12: ...broken wire pcs 18 or 13 Construction IWRC 6 WS 31 O O or 7 7 6 WS 31 O O Wire rope diameter mm 20 Nominal diameter 18 6 4th Number of broken wire pcs 13 Construction IWRC 6 P WS 31 O O Wire rope diam...

Страница 13: ...ng the wire rope Use a grinder to smooth and correct any sharp corners 2 Check whether or not the sheave turns lightly If a sheave turns heavily the wire rope will slide against the sheave and the rop...

Страница 14: ...om jib elevating cylinder slewing bearing and counterweight 5200 11500 Slewing bearing 560 1230 Slewing drive unit including hydraulic motor 170 370 Center joint 180 400 Elevating cylinder 900 1980 Ma...

Страница 15: ...1275 70 600 IDL 1 Deactivate the slow stop circuit 1 2 Keep the aux winch brake applied 2 3 Turn the PTO switch ON 4 Move the aux winch lever at its full stroke on the hoist down side while the elevat...

Страница 16: ...9 WY02 1501E Y 2 Y 2 Adjusting Pressure Hydraulic Pressure...

Страница 17: ...acting D Boom raising D 21 6 220 3130 1250 MAX 1 Turn the PTO switch ON 2 Fully retract the boom 3 Move the telescoping lever at its full stroke on the retraction side 4 In this state set the engine s...

Страница 18: ...then increase engine speed Set pressure Tem Mark MPa kgf cm2 psi Engine speed min 1 Check procedure Relief valve F 15 7 0 5 160 5 2275 70 1250 1 Turn the PTO switch ON 2 Turn the slewing brake switch...

Страница 19: ...engine is idling then increase engine speed Set pressure Tem Mark MPa kgf cm2 psi Engine speed min 1 Check procedure Outrigger G 20 6 0 5 210 5 2990 70 1250 1 Connect a pressure gauge to the pressure...

Страница 20: ...cooler 4 Turn OFF the air conditioner equipped air conditioner 5 Make sure that constant pressure is being produced while engine is running 6 And check the pressure by the pressure gauge Note Adjustm...

Страница 21: ...hten the air bleed plug 3 Start the engine warm up the engine and then turn ON the PTO switch with the engine running at idling speed 600 min 1 to shakedown the pump for approx 10 minutes 4 After the...

Страница 22: ...e sure that the engine functions smoothly at all engine speeds from idling to maximum speed If not repeat bleeding and accelerator adjustment Engine speed Idling 600 min 1 Maximum 1250 15 min 1 3 Slew...

Страница 23: ...both circuits 4 1 Winch motor NOTICE Do not load the motor before bleeding Bleed the winch motor by following 1 After assembling pipings pour the hydraulic oil through the drain port into the casing u...

Страница 24: ...pprox 1250 15 min 1 2 Attach a hose to the air bleed plug A and loosen the air bleed plug In this condition repeat the rapid jib set operation to retract or extend until no more air bubbles come out o...

Страница 25: ...ing Pull out the connector CN100 of the AML vent solenoid Set the hydraulic oil temperature to 50 C 122 F or higher set the PTO switch to ON let the engine idle and move the boom telescoping control l...

Страница 26: ...p boom section is extended retracted The position is 5 to 8 mm 0 2 to 0 31 in longer than its fully retracted length 1 2 2nd boom full retraction detection switch CN553 Adjust the switch position so t...

Страница 27: ...en the switch contact is closed 1 Apply a thread locking agent ThreeBond 1401 or the equivalent 1 4 Jib lock pin retraction detection switch CN573 Adjust the switch position so that the dimension A be...

Страница 28: ...cking agent ThreeBond 1401 or the equivalent 1 6 Over left side detection switch CN520 Slewing the boom to the right side so that the detecting surface of the proximity switch is above the cam Adjust...

Страница 29: ...n switch main CN595 and aux CN596 Adjust the roller assy position by the bolt so that the dimension A becomes 6 mm 0 24 in and lock the bolt with the nut Squeeze the roller of switch assy upward furth...

Страница 30: ...vel ground Procedure 1 Apply a thread locking agent ThreeBond 1401 or the equivalent to the threads of the proximity switch 2 Set the proximity switch with the lock nut and adjust it until the LED bui...

Страница 31: ...telescoping lever to full stroke first 2 Make sure that the main winch moves slowly while the auxiliary winch lever is slightly operated 3 Make sure that the main winch does not move while the auxilia...

Страница 32: ...he location of the buzzers refer to Z 6 Electric Parts Location Diagram Upper 1 Inside cab Item Warning buzzer Sound Checking procedure AML limit Buzzer 3 CN818 280Hz Continuous low tone Buzzer sounds...

Страница 33: ...and fix the link to the idling position Connect the connector of potentiometer and measure the voltage E1 between white and black wires on the potentiometer side by using the measurement jig Adjust t...

Страница 34: ...longer compared with the free length The free length is 78 mm 3 07 in in the drawing value Confirm the lever E completely returns to the idling position by operating the accelerator pedal which is in...

Страница 35: ...5 Install the spring 6 Remove the bolt C to facilitate the air bleeding To facilitate the air bleeding by increasing the discharge volume from the master cylinder when bleeding 7 Bleed the accelerator...

Страница 36: ...rope to keep the boom fully retracted 2 Tighten the four nut B s equally until the 4th boom section extends by 1 to 5 mm 0 04 to 0 2 in from the 3rd boom section 3 Tighten the two nut C s equally unti...

Страница 37: ...hen retract it fully Check the boom is fully retracted 6 Check the tension of the two 4th boom section extension wire ropes END 7 When the wire rope is slack 8 When the wire rope is tense 7 1 Tighten...

Страница 38: ...ly 8 2 Extend the boom by 200 to 300 mm 8 to 12 in by operating the boom telescoping control lever and then retract it fully Check the boom is fully retracted NG 9 When only the 4th boom section is no...

Страница 39: ...thread locking agent 3 Install anti buckling bolts for telescoping cylinder 1 Connect the boom and telescoping cylinder using the pins A and B 2 Adjust the bolt C locked with nuts D and E so that it c...

Страница 40: ...set the machine in either of the methods A and B Conditions Location On firm and level ground Outrigger configuration Maximum extension Boom configuration Fully retracted at elevation angle of 50 no...

Страница 41: ...inclination of the slewing table plane from the movement of the bubbles and operate the jacks for fine adjustments 3 Repeat the above mentioned check and fine adjustments until the bubbles in the lev...

Страница 42: ...d of bubble levels bubble position is satisfied Conditions Outriggers at full extension boom fully retracted and no load on the hook block Standard for the upper bubble level Slew the boom with the bo...

Страница 43: ...uit for boom elevating pedal telescoping pedal Cleaning 1 point 15 4 15 5 Slewing circuit Cleaning 2 points 15 6 15 7 Telescoping changeover circuit Cleaning 2 points 15 8 Jib extension retraction cir...

Страница 44: ...e Table 37 WY01 2391E Y 8 Boom Connecting Pin and Thread Size Table Unit mm 1 mm 0 039 inch Part Name Diameter Thread size Remarks Rod end pin 120 M33 3 5 Elevating cylinder Base pin 110 M30 3 5 Boom...

Страница 45: ...it 8 4 1 Electric circuit crane main 8 4 2 Electric circuit ICF SCT GSMT 9 4 3 Electric circuit center joint 10 4 4 Electric circuit slewing table right 11 4 5 Electric circuit slewing table left 12 4...

Страница 46: ...rigger control 38 8 Hydraulic unit for outrigger 39 Z 6 Electric Parts Location Diagram Upper 40 1 Inside cab 40 2 Switch assy 1 41 3 Switch assy 2 42 4 Relay assy inside cab 43 5 Slewing table boom 4...

Страница 47: ...ttom 63 6 1 Harness boom bottom 63 6 2 Harness two blocking boom 64 7 Harness boom top 65 8 Harness AML 66 9 Harness ICF 67 10 Harness SCT 68 11 Harness GSMT 69 Z 11 Harness Lower 70 1 Harness carrier...

Страница 48: ...0 C 122 F 35 Thermo switch 85 C 185 F Z 4 5 36 Check valve gauge isolator for main pressure Z 4 7 37 Hydraulic pilot control valve extending retracting 38 Check valve Z 5 8 40 1 RL Slide cylinder 40 2...

Страница 49: ...2 WZ01 2931E 2 Z 1 Z 1 Hydraulic Circuit Z 1 2 Hydraulic circuit diagram 1 324 006 30000...

Страница 50: ...diagram The electric circuit diagram of this machine is made by the composition shown by following block diagram In contents it is divided into two paragraphs such as Z 2 Upper and Z 3 Lower The elect...

Страница 51: ...wire to the shield line S AA Example S016 AA S016 AB 6 Joint label Same with Wire label J AA Example J001AA J035AA J106AA J1000AA JC01AA JS016AA JB01AA 7 Node name at diverging point N Wire 1 Indicati...

Страница 52: ...n Z 2 4 4 Z 6 5 Z 10 4 CN529 Control lever stand position detection switch left CN530 Control lever stand position detection switch right CN531 Slewing horn switch L 4 Z 2 4 1 Z 6 1 Z 10 1 2 CN No Usa...

Страница 53: ...CN873A CN873B Connector Z 2 4 2 Z10 2 CN875 N 16 CN876 N 17 CN877 O 16 CN878 Fuse box left O 17 Z 2 4 1 Z 6 4 Z 10 1 2 Joint connector to slewing table left E 7 Z 2 4 1 Z 10 1 2 CN887 Joint connector...

Страница 54: ...t connector to boom top Z 2 4 6 Z 10 6 1 CN1368 Joint connector to boom bottom Z 2 4 7 Z 6 5 Z 10 7 CN1584 GSMT Z 8 3 Z 10 11 R1 Power supply relay 1 P 15 R2 Boom full retraction detection relay F 8 Z...

Страница 55: ...Do13 Buzzer output Two blocking warning 14 5 14 Do14 External indicator lamp 90 Green 15 5 15 Do15 External indicator lamp 90 100 Yellow 16 5 16 Do16 External indicator lamp 100 Red 1 6 1 Ao1 Right sl...

Страница 56: ...2 Electric circuit ICF SCT GSMT 0 324 105 56000 NOTICE 1 If not specified wire type is CAVS and wire size is 0 5mm2 2 This electric circuit is applicable if the ICF SCT or GSMT is equipped 3 Replace...

Страница 57: ...Z 2 Z 2 Electric Circuit Upper Z 2 10 WZ03 6151E 10 4 3 Electric circuit center joint 0 324 105 51500 NOTICE 1 If not specified wire type is CAVS and wire size is 0 5mm2...

Страница 58: ...Z 2 Electric Circuit Upper Z 2 11 WZ03 6151E 11 4 4 Electric circuit slewing table right 1 324 105 52000 Applicable serial No 291124 1 NOTICE 1 If not specified wire type is AVS and wire size is 0 5m...

Страница 59: ...2 Z 2 Electric Circuit Upper Z 2 12 WZ03 6151E 12 4 5 Electric circuit slewing table left 2 324 105 53000 Applicable serial No 291124 2 NOTICE 1 If not specified wire type is AVS and wire size is 0 5m...

Страница 60: ...Z 2 Z 2 Electric Circuit Upper Z 2 13 WZ03 6151E 13 4 6 Electric circuit boom bottom 0 324 105 54000 NOTICE 1 If not specified wire type is AVS and wire size is 0 5mm2...

Страница 61: ...Z 2 Z 2 Electric Circuit Upper Z 2 14 WZ03 6151E 14 4 7 Electric circuit boom top 0 324 105 55000 NOTICE 1 If not specified wire type is AVS and wire size is 0 5mm2...

Страница 62: ...15 WZ03 6151E 15 Z 2 Z 2 Electric Circuit Upper Z 2 4 8 Electric circuit AML 5 344 124 46000 NOTICE 1 If not specified wire type is CAVS and wire size is 0 5mm2...

Страница 63: ...diagram The electric circuit diagram of this machine is made by the composition shown by following block diagram In contents it is divided into two paragraphs such as Z 2 Upper and Z 3 Lower The elec...

Страница 64: ...CN419 RR O R length detection C 9 Z 3 3 1 Z 9 2 Z 11 5 CN420 Resistance R4 R5 O 2 Z 9 3 CN421 Bubble level left illumination D 10 CN422 Bubble level right illumination D 8 Z 3 3 1 Z 9 2 Z 11 1 2 CN No...

Страница 65: ...election relay J 10 Z 11 1 2 RD10 Night work detection relay not used F 11 Z 11 1 2 Z 11 6 RD11 O R retraction detection relay I 12 RD12 Right slide beam priority relay L 10 RD13 Swing O R extension r...

Страница 66: ...0 5B 102 0 5R 101 0 5B 0 5WR 9 11 13 7 5 3 1 10 12 14 16 8 6 4 2 15 2 16 6 7 17 11 1 20 15 5 14 4 13 3 12 1 25WR RB L Y 1 2 1 YAZAKI SWP CN424 CN422 CN425 L B Br 1 2 3 LgL R B B 2 Ai4 AVCC FG AGND AGN...

Страница 67: ...2 Electric circuit ICF SCT GSMT 1 326 525 92000 NOTICE 1 If not specified wire type is AVS and wire size is 0 85mm2 2 This electric circuit is applicable if the ICF SCT or GSMT is equipped 3 Replace...

Страница 68: ...21 WZ03 7410E Z 3 Z 3 Electric Circuit Lower 3 3 Electric circuit junction to center joint 0 326 525 93000 NOTICE 1 If not specified wire type is AVS and wire size is 0 85mm2...

Страница 69: ...22 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper Z 4 Hydraulic Parts Location Diagram Upper 1 Winch 2 343 443 66500 3 343 443 61500...

Страница 70: ...23 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 2 Telescoping 4 343 443 62000...

Страница 71: ...24 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 3 Elevation 4 Slewing 2 322 403 00000 3 343 443 63500 2 343 008 50000...

Страница 72: ...25 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 5 Return 2 323 410 24000 0 323 410 27000...

Страница 73: ...26 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 6 Drain 1 323 410 25000...

Страница 74: ...27 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 7 Gauge 8 Pilot 6 343 443 66000 3 343 443 65500...

Страница 75: ...28 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 9 Accelerator crane cab 10 Air conditioner 2 325 100 51000 2 343 315 90000...

Страница 76: ...29 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 11 Operation assy operation valve 1 323 204 90000...

Страница 77: ...30 WZ07 3111E Z 4 Z 4 Hydraulic Parts Location Diagram Upper 12 Pressure switch 0 323 603 33000...

Страница 78: ...Z 4 Z 4 Hydraulic Parts Location Diagram Upper 31 WZ07 3111E 13 Jib 0 323 410 27000...

Страница 79: ...32 WZ07 3181E Z 5 Z 5 Hydraulic Parts Location Diagram Lower Z 5 Hydraulic Parts Location Diagram Lower 1 Hydraulic pump 1 326 430 37100...

Страница 80: ...33 WZ07 3181E Z 5 Z 5 Hydraulic Parts Location Diagram Lower 2 Accelerator control cylinder 11 IWZ07 3110E01 0 327 120 20010...

Страница 81: ...34 WZ07 3181E Z 5 Z 5 Hydraulic Parts Location Diagram Lower 3 Center joint 5 326 429 11000 0 327 119 82000 Applicable serial No 291130 5...

Страница 82: ...35 WZ07 3181E Z 5 Z 5 Hydraulic Parts Location Diagram Lower 4 Return 0 326 602 00011 2 326 430 35000...

Страница 83: ...36 WZ07 3181E Z 5 Z 5 Hydraulic Parts Location Diagram Lower 5 Front outrigger 44 1 left 44 2 right 41 4 left 41 3 right 43 4 left 43 3 right 67 68 2 68 1 66 IWZ07 3110E07 4 326 112 40000...

Страница 84: ...37 WZ07 3181E Z 5 Z 5 Hydraulic Parts Location Diagram Lower 6 Rear outrigger 40 2 right 40 1 left 41 2 right 41 1 left 43 2 right 43 1 left IWZ07 3110E08 1 326 112 30000...

Страница 85: ...38 WZ07 3181E 38 Z 5 Z 5 Hydraulic Parts Location Diagram Lower Z 5 7 Outrigger control 1 326 429 42000...

Страница 86: ...39 WZ07 3181E 39 Z 5 Z 5 Hydraulic Parts Location Diagram Lower Z 5 8 Hydraulic unit for outrigger 4 326 429 03000...

Страница 87: ...40 WZ02 6440E 40 Z 6 Z 6 Electric Parts Location Diagram Upper Z 6 Z 6 Electric Parts Location Diagram Upper 1 Inside cab 1 323 503 41000...

Страница 88: ...41 WZ02 6440E 41 Z 6 Z 6 Electric Parts Location Diagram Upper Z 6 2 Switch assy 1 0 323 503 41100...

Страница 89: ...42 WZ02 6440E 42 Z 6 Z 6 Electric Parts Location Diagram Upper Z 6 3 Switch assy 2 1 323 503 21300...

Страница 90: ...43 WZ02 6440E 43 Z 6 Z 6 Electric Parts Location Diagram Upper Z 6 4 Relay assy inside cab 1 323 503 41500...

Страница 91: ...44 WZ02 6440E 44 Z 6 Z 6 Electric Parts Location Diagram Upper Z 6 5 Slewing table boom 1 323 503 42000...

Страница 92: ...45 WZ02 6440E 45 Z 6 Z 6 Electric Parts Location Diagram Upper Z 6 6 Pressure switch installation diagram 0 323 603 33000...

Страница 93: ...7 Electric Parts Location Diagram AML Two blocking Z 7 46 WZ02 5511E 46 Z 7 Electric Parts Location Diagram AML Two blocking 1 AML parts assy 1 323 503 42000 4 323 603 31000 Applicable serial No 2911...

Страница 94: ...Z 7 Z 7 Electric Parts Location Diagram AML Two blocking Z 7 47 WZ02 5511E 47 2 Two blocking indicator assy boom 1 323 704 00000...

Страница 95: ...Z 7 Z 7 Electric Parts Location Diagram AML Two blocking Z 7 48 WZ02 5511E 48 3 Two blocking indicator assy single top and jib 0 325 000 52000 1 333 718 41000...

Страница 96: ...Z 7 Z 7 Electric Parts Location Diagram AML Two blocking 49 WZ02 5511E 4 AML warning lamp 1 344 954 90000...

Страница 97: ...Z 8 Z 8 Electric Parts Location Diagram ICF SCT GSMT Z 8 50 WZ02 6450E 50 Z 8 Electric Parts Location Diagram ICF SCT GSMT 1 ICF 6 343 540 30000...

Страница 98: ...Z 8 Z 8 Electric Parts Location Diagram ICF SCT GSMT Z 8 51 WZ02 6450E 51 2 SCT 7 344 941 00000 Applicable serial No 291124 5 291124 7...

Страница 99: ...52 WZ02 6450E 52 Z 8 Z 8 Electric Parts Location Diagram ICF SCT GSMT Z 8 3 GSMT 1 344 947 70001...

Страница 100: ...Z 9 Z 9 Electric Parts Location Diagram Lower Z 9 53 WZ02 5521E 53 Z 9 Electric Parts Location Diagram Lower 1 Carrier 0 326 526 10010...

Страница 101: ...Z 9 Z 9 Electric Parts Location Diagram Lower Z 9 54 WZ02 5521E 54 2 Outrigger control 0 326 526 10020...

Страница 102: ...Z 9 Z 9 Electric Parts Location Diagram Lower Z 9 55 WZ02 5521E 55 3 Outrigger control unit 1 326 525 72000 0 326 526 12000...

Страница 103: ...56 WZ02 5521E 56 Z 9 Z 9 Electric Parts Location Diagram Lower Z 9 4 Signal transmitter 0 361 205 50000...

Страница 104: ...er C1 Roof wiper motor B 8 CN834 Condenser C3 power window motor G 3 CN835 Condenser C5 Front wiper motor H 1 CN836 Condenser C7 power window motor E 11 CN837 Condenser C2 Washer motor G 3 CN849 CN850...

Страница 105: ...28AA L Y B52AB B 4 B52AA B 127AA L 538AA G 155AD R W 2 3 178AB SB 1 B32AH B 335AA V 270AA R B 280AA Y B 271AA R W 281AA Y W 272AA R G 282AA Y G 273AA R L 283AA Y L 290AA LG R 291AA LG Y 035AA BR 006AC...

Страница 106: ...59 WZ04 4521E 59 Z 10 Z 10 Harness Upper Z 10 2 Harness ICF SCT GSMT 0 323 503 41020...

Страница 107: ...60 WZ04 4521E 60 Z 10 Z 10 Harness Upper Z 10 3 Harness center joint 0 323 503 21020 2 346 306 31001...

Страница 108: ...61 WZ04 4521E 61 Z 10 Z 10 Harness Upper Z 10 4 Harness slewing table right Applicable serial No 291124 1 1 323 503 22010...

Страница 109: ...62 WZ04 4521E 62 Z 10 Z 10 Harness Upper Z 10 5 Harness slewing table left 2 323 503 22020 Applicable serial No 291124 1 291124 2...

Страница 110: ...63 WZ04 4521E 63 Z 10 Z 10 Harness Upper Z 10 6 Harness boom bottom 6 1 Harness boom bottom 1 323 503 22030 Applicable serial No 291124 1...

Страница 111: ...64 WZ04 4521E 64 Z 10 Z 10 Harness Upper Z 10 6 2 Harness two blocking boom 0 323 704 00010...

Страница 112: ...65 WZ04 4521E 65 Z 10 Z 10 Harness Upper Z 10 7 Harness boom top 0 323 503 22040...

Страница 113: ...66 WZ04 4521E 66 Z 10 Z 10 Harness Upper Z 10 8 Harness AML 1 323 603 31100...

Страница 114: ...67 WZ04 4521E 67 Z 10 Z 10 Harness Upper Z 10 9 Harness ICF 0 343 540 30200...

Страница 115: ...68 WZ04 4521E Z 10 Z 10 Harness Upper 10 Harness SCT 1 344 941 00101...

Страница 116: ...69 WZ04 4521E 69 Z 10 Z 10 Harness Upper Z 10 11 Harness GSMT 0 344 947 70100...

Страница 117: ...Usage Harness diagram coordinate CN437 Diode D34 CN438 Diode D35 L 12 CN439 Diode D36 M 12 CN440 Diode D37 M 7 CN441 Diode D1 M 12 CN442 Diode D2 N 12 CN443 Diode D3 N 12 CN444 Diode D4 CN445 Diode D5...

Страница 118: ...ction detection relay 30 0 5WR 01 1 25O 01 1 25W CN400 01 1 25W 01 1 25W 01 1 25W J8 30 30 30 30 30 30 30 30 30 30 30 30 05 8W M8 J6 J5 J4 J3 J2 WR B RY F 118 YL RB31 R B F LG LgW Blue Swing O R SW pr...

Страница 119: ...Z 11 Z 11 Harness Lower Z 11 72 WZ04 4591E 72 2 Harness ICF SCT GSMT 1 326 526 12410...

Страница 120: ...Z 11 Z 11 Harness Lower 73 WZ04 4591E 3 Harness junction to center joint 0 326 526 12430...

Страница 121: ...Z 11 Z 11 Harness Lower Z 11 74 WZ04 4591E 74 4 Harness carrier cab 0 326 526 10100...

Страница 122: ...Z 11 Z 11 Harness Lower Z 11 75 WZ04 4591E 75 5 Harness outrigger length detection 1 326 525 72600...

Страница 123: ...76 WZ04 4591E 76 Z 11 Z 11 Harness Lower Z 11 6 Harness A inside signal transmitter box 1 326 525 02700...

Страница 124: ...r Page 1 Fed 2018 Z 8 2 3 4 5 Head Office Ko 34 Shinden cho Takamatsu Kagawa 761 0185 Japan International Service Group Tadano Ryogoku Bldg 4 12 Kamezawa 2 chome Sumida ku Tokyo 130 0014 Japan TEL 81...

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