SYSTEMS Poweramp PowerStop AAL Скачать руководство пользователя страница 25

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4111-0014 — Apr. 2020

Operation - Stop-AAL

1. Check that the transport vehicle is positioned

squarely against both dock bumpers.

• Inside light - RED

• Outside light - GREEN

2. Push ENGAGE button to activate restraint.

• Inside lights - AMBER

• Outside light - RED

3. Restraint will ENGAGE on transport vehicle RIG.

• Inside light - GREEN

• Outside light - RED

4. Visually inspect restraint for proper engagement.

5. Position dock leveler onto transport vehicle.

6. When loading or unloading is complete, return

dock leveler to the stored position.

7. Push RELEASE button to store restraint.

• Inside lights - AMBER

• Outside light - RED

8. Transport vehicle can now depart.

• Inside light - RED

• Outside light - GREEN

Operation - Auto Re-Engage (Stop-AAL only)

Note:

Auto Re-Engage requires an iDock Control

System. Units without an iDock Control System do

not have this functionality.

After restraint has been engaged with successful

capture of RIG bar, these restraints will automatically

attempt to re-engage if they leave the working zone:

• When restraint hook is lowered to the stored

position without pressing the RELEASE button,

the controls will automatically attempt to re-

engage the hook one (1) time.

• If hook successfully captures the RIG bar

again, the light communication will remain the

same.

• If hook is unable to return to the working

zone after one (1) attempt, the hook will

automatically return to the stored position,

and the iDock Control System will alert

the operator that the restraint is no longer

engaged with a Bypass Mode prompt. See

“Operation - Unsuccessful Engage.

OPERATION

Operation - Bypass (Stop-MAL and AAL)

If the trailer RIG (Rear Impact Guard) is damaged or

missing, dock leveler can be used in BYPASS.

1. Secure transport vehicle wheels by other means.

2. Activate BYPASS mode through menu screens

under OPERATION MODE.

• Inside light - GREEN & AMBER

• Outside light - RED

3. Position dock leveler onto transport vehicle trailer.

4. When loading or unloading is complete, return

dock leveler to the stored position.

5. Reset BYPASS mode to NORMAL mode by

pressing the RELEASE button once, or through

menu screens under OPERATION MODE.

• Inside light - RED

• Outside light - GREEN

6. Release the transport vehicle wheels when

transport vehicle is ready to depart.

Operation - Bypass From Unsuccessful Engage

(Stop-AAL only)

If the restraint fails to successfully ENGAGE a trailer

RIG, the hook will automatically return to the stored

position.

• Inside light - AMBER & RED

• Outside light - RED

Bypass mode can then be activated by pressing

ENTER button (user code may be required).

• Inside light - GREEN & AMBER

• Outside light - RED

Or, to reset back to NORMAL mode, press RELEASE

button.

• Inside light - GREEN

• Outside light - RED

See the iDock Owner’s/User’s Manual for more

information on iDock menus and navigation.

Содержание Poweramp PowerStop AAL

Страница 1: ...on of Systems LLC W194 N11481 McCormick Drive Germantown WI 53022 800 643 5424 fax 262 255 5917 www poweramp com techservices poweramp com Printed in U S A 2020 Systems LLC All Rights Reserved Manual...

Страница 2: ...gnize Precautionary Information 1 General Operational Precautions 1 Operational Precautions 2 Safety Decals 4 Placard 4 Owner s User s Responsibilities 6 Introduction General Information 8 Component I...

Страница 3: ...death or serious injury Follow the instructions in the safety message panel The use of the word DANGER signifies the presence of an extreme hazard or unsafe practice which will most likely result in d...

Страница 4: ...hands and feet clear of pinch points Avoid putting any part of your body near moving parts Chock restrain all transport vehicles Never remove the wheel chocks or release the restraining device until l...

Страница 5: ...use dock leveling device if transport vehicle is too high or too low Do not overload the dock leveling device Do not operate any equipment while under the influence of alcohol or drugs Do not leave e...

Страница 6: ...AL 00 01 000 005 ANGULAR 1 DRAWN BY CHECKED BY DRAWING NO DATE BDK 4 14 2020 S Y S T E M S L o a d i n g D o c k E q u i p m e n t P O W E R A M P M C G U I R E D L M This print is the property of Sys...

Страница 7: ...osition Press DOCK ALERT STATUS button 3 Inside light is GREEN AMBER and outside light is RED 4 Loading unloading may proceed with caution BY PASS RESET RETURN TO NORMAL OPERATION 1 When loading unloa...

Страница 8: ...replacements 5 Modifications or alterations of restraining devices shall be made only with prior written approval from the original manufacturer These changes shall be in conformance with all applica...

Страница 9: ...spection in accordance with all manufacturers recommendations are the sole responsibility of the owner user 10 Manufacturer s recommended maintenance and inspection of all restraining devices shall be...

Страница 10: ...urrent information on the PowerStop vehicle restraint Figure 4 Due to ongoing product improvement some parts may have changed along with operation and troubleshooting methods This manual describes the...

Страница 11: ...S I N P O W E R S T O P H O O K W E L D M E N T 9 4 1 3 0 1 2 3 1 4 1 L O W P O W E R S T O P H O O K W E L D M E N T 9 4 1 3 0 1 2 7 1 F I N A L B A S E W L D T 2 7 P S T O P 9 4 1 4 0 0 8 3 1 4 2 F...

Страница 12: ...draulic fluid or other flammable liquid is present Stray sparks can ignite spills or leaks near the work area Always clean up the oil leaks and spills before proceeding with grinding or welding Always...

Страница 13: ...nc and repre patent and other rights including exclusive rights of not convey any permission to reproduce print or ma granted only by written authorization signed by an o 20 X 1 1 8 TYP 5 TYP 3 8 20 2...

Страница 14: ...ission to be granted only by written authorization signed by an officer or other authorized agent of Systems LLC thereof MATERIAL STOCK NO 9415 0062 FINAL ASM PSTOP STOPTITE 2018 REV A ECN 18 066 If 2...

Страница 15: ...52 0216 2 2 1 7 8 TUBE LIP HINGE 9512 1146 4 3 TOLERANCES UNLESS OTHERWISE NOTED FRACTIONAL 1 32 DECIMAL 00 01 000 005 MATERIAL DRAWN BY CHECKE DRAW BDK IMBED WELDMEN L o a d i n g D o DRIVEWA 2 1 2 1...

Страница 16: ...fillet welds Where possible cantilever bracket should also be welded to curb angle with 1 4 fillet weld Note Walls must be poured concrete 8 thick minimum to install with wedge anchors Concrete block...

Страница 17: ...3 5 5 5 5 6 5 5 5 5 5 Bracket Up Store Operating wand by hanging in slot INSTALLATION PowerStop Mechanical Operating Wand Bracket Mount PowerStop operating wand bracket Figure 17 on the interior wall...

Страница 18: ...onditions The routing of hydraulic and electrical lines from the Powerpack to the restraint are best placed through min 3 PVC hydraulic and 3 4 conduit electrical chase during pit construction Inside...

Страница 19: ...5 6 17 1 8 9 RC BC HOLE FOR SEE NOTE 3 HOLE FOR SEE NOTE 3 BC RC 10 10 7 1 2 REF 3 13 15 INSTALLATION Conduit flexible or rigid must be connected between the limit switch on the restraint and the Pow...

Страница 20: ...trol wiring to the field wires in the dock equipment junction boxes Refer to the electrical diagrams supplied with the dock equipment Note When installing electrical controls in a temperature controll...

Страница 21: ...12v DC outside lights and wiring will cause the iDock Control System to enter a fault state and equipment will not function If 12v DC outside lights are already present and functioning they can be re...

Страница 22: ...view of dock leveler and or vehicle restraint operations Suggested placement of placard is near control box attached to electrical conduit by using nylon cable tie If there is no control box present m...

Страница 23: ...nder or around a dock leveler Always stand clear of platform lip when working in front of the dock leveler 1 Once all installation work is completed disconnect the external lifting device and lifting...

Страница 24: ...6 Lower the restraint fully by pressing down on the hook weldment with the handle provided The restraint hook should lower fully until the latch is engaged 7 Transport vehicle can now depart Inside l...

Страница 25: ...is unable to return to the working zone after one 1 attempt the hook will automatically return to the stored position and the iDock Control System will alert the operator that the restraint is no lon...

Страница 26: ...n Condition Lights Inside Outside Restraint Engage Failure Bypass Mode prompt Red Amber Display Backlight Red Bypass Mode Green Amber Green Red on Dock Alert Red Reset Attempted Leveler in Use Red Amb...

Страница 27: ...inform that repairs are in process and clearly state who is responsible for the lockout condition Refer to OSHA regulations 1910 146 Confined Space and 1910 147 Lockout Tagout Always post safety warn...

Страница 28: ...around unit to prevent operation issues Make sure that all the inside and outside signal lights work if equipped Weekly Maintenance Operate the vehicle restraint through the complete operating cycle...

Страница 29: ...t is recommended that the following hydraulic fluids be used ULTRA VIS HVI 15 Aero Shell Fluid 4 or Fluid 41 Mobile Aero HFA Mil H5606A or Aero HF Texaco Aircraft Hydraulic Oil 15 or 5606 Exxon Univis...

Страница 30: ...e operated in BYPASS MODE Pressing the restraint RELEASE button when in BYPASS mode will return the leveler to NORMAL operating mode Special interlocking options are available upon request Call System...

Страница 31: ...the target or bend the target to increase dimension B so that the target is not in the sensing range of the switch Make adjustments at switch and or target until vehicle restraint does not disengage t...

Страница 32: ...tenance prop Always post safety warnings and barricade the work area at dock level and ground level to prevent unauthorized use of the dock leveler before maintenance is complete A hard hat or other a...

Страница 33: ...rectly or faulty Check wiring to capacitor Insufficient voltage Check wire size to control box from facility Consult Tech Services for correct wire size Motor energizes and runs but restraint will not...

Страница 34: ...estraint to raise and de energized to lower Lights don t change Faulty stored prox switch Check stored prox switch wiring and operation Note Stored prox switch has two lights on switch GREEN when meta...

Страница 35: ...pa no gra 8 1 5 3 2 4 3 9 5 6 7 10 Item Quantity Part Number Description 1 1 0941 0021 Spring Extension SS 2 1 0961 0614 Prox Switch RIG Sensor 3 2 2101 0032 Screw 1 4 20 x 0 38 Black Oxide 4 2 2101 0...

Страница 36: ...9 31 4 27 19 15 50 18 40 2 20 17 39 33 42 4 28 4 3 5 5 5 5 5 5 6 5 5 5 5 5 PARTS DETAIL A BILL OF MATERIAL DESCRIPTION PART NO QTY ITEM BRACKET PSTOP M RELEASE BAR 0192 0161 REF 1 PSTOP DEBRIS GUARD A...

Страница 37: ...1 0336 Washer Tag Hole 1 2 Stainless Steel 20 2 2101 0349 Retaining Ring External Zinc Plated 21 2 2101 0376 Screw RHMS Torx 4 40 x 7 8 22 3 2101 0377 Screw THMS Torx 10 24 x 2 00 23 2 3051 0388 Screw...

Страница 38: ...101 0189 8 19 1 2 13 UNC X 1 FLAT HEAD CAP SCREW 2101 0228 2 20 10 32 UNF X 1 4 RHMS SLOTTED 2101 0232 2 21 0 50 DIA X 0 375 LG SCREW SHLDR 2101 0335 1 22 STAINLESS STEEL WASHER TAG HOLE 1 2 2101 0336...

Страница 39: ...ning Ring External Zinc Plated 23 2 2101 0373 Screw SHCS 5 16 18 X 1 3 8 24 2 2101 0375 Screw RHMS TORX 10 32 X 1 4 25 2 2101 0376 Screw RHMS TORX 4 40 X 7 8 26 3 2101 0377 Screw THMS TORX 10 24 X 2 0...

Страница 40: ...ULAR 1 DRAWN BY CHECKED BY DRAWING NO DATE BDK 7 17 2017 S Y S T E M S I N C L o a d i n g D o c k E q u i p m e n t P O W E R A M P M C G U I R E D L M This print is the property of Systems Inc and r...

Страница 41: ...DATE ST 2 28 201 9703 0005 FILLER WELDMENT 2 PROJECTION P O W E R A M P M C G U I R E D L M S Y S T E M S I N C L o a d i n g D o c k E q u i p m e n t This print is the property of Systems Inc and re...

Страница 42: ...DRAWN BY C D BDK POWERP S Y S L o a d i n g This print is the property of Systems Inc a patent and other rights including exclusive not convey any permission to reproduce pr granted only by written au...

Страница 43: ...9301 0221 Fitting 45 Degree 4 ORBM to 4 JICM 7 1 9391 0087 Powerpack 1 4HP 0 94GPM 1 phase 115v 725 RV 8 1 9391 0012 Powerpack Mounting Weldment 9 1 9391 0013 Powerpack Cover 10 1 8581 0117 Valve 4 W...

Страница 44: ...to 8 JICM 8 1 8581 0004 Coil 115v Not Shown Item Description P Pressure From Pump R Return To Tank LP Presure To Logic Block LR Return From Logic Block BC Blind End of Cylinders RC Rod End of Cylinde...

Страница 45: ...lete Light Housing Yellow Plastic With 12v LED Lights 1 1 3051 0002 Light Housing Only Yellow Plastic 2 1 3051 0147 Red LED Lens Housing Circuit Assembly 12v 3 1 3051 0149 Green LED Lens Housing Circu...

Страница 46: ...town WI 53022 CAUTION PULL IN OR OUT ON GREEN ONLY C A U T I O N P U L L I N O R O U T O N G R E E N O N L Y Germantown WI 53022 Item Part Number Description A 1751 0033 Outside Sign Pull In Out B 175...

Страница 47: ...r SERIAL NUMBER For service call or contact Systems LLC P O Box 309 Germantown WI 53022 Phone 800 643 5424 Fax 262 255 5917 www loadingdocksystems com MISCELLANEOUS Dock Leveler Information Model ____...

Страница 48: ...of maintenance Periodic lubrication adjustment and inspection in accordance with all manufacturers recommendations are the sole responsibility of the Owner User In the event of a defect as determined...

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