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MAINTENANCE & TROUBLESHOOTING

 

PAGE 

|

 86 

Maintenance & Troubleshooting 

This section of the Operation Manual explains how to conduct regular maintenance of ti Series lasers. If 
you cannot attend to the unit using the information described in this manual, contact Novanta or an 

authorized Novanta Distributor. 

 
Disabling a ti Series Laser 

Before performing any maintenance on your ti-Series laser, be sure to completely disable the laser by 
disconnecting DC power from the laser. 

 

Daily Inspections 

Perform the following steps daily to keep your ti-Series laser in optimum operating condition. Except for 
the procedures described below, no other service is required or should be attempted. 

•

 

For water-cooled lasers, inspect cooling tubing connections for signs of leakage. Check for signs 
of condensation that may indicate the cooling water temperature is set below the dew point 
temperature. Condensation will damage electrical and optical components inside the laser. See 

Setting coolant temperature

 in the Getting Started chapter for details on preventing 

condensation 

•

 

When using compressed air as a purge/assist gas for your beam delivery system, empty water 
traps and oil separators on each filter and/or dryer between the laser and your compressed air 
source. Compressed air purity must meet the gas purity specifications shown in 

Assist Gas Purity 

Specifications

 in the Technical Reference chapter. 

•

 

Inspect beam delivery components for signs of dust or debris and clean as required. When 
cleaning the optical surfaces of beam delivery components, carefully follow the manufacturer’s 
instructions. 

•

 

Visually inspect the exterior housing of the laser to ensure that all warning labels are present. 
Refer to ti-Series label locations in the Laser Safety chapter for label types and locations. 

 

Storage/Shipping 

When preparing a water-cooled laser for storage or shipping, remember to drain cooling water from the 
laser. In cold climates any water left in the cooling system may freeze, which could damage internal 

 

Warning: Serious Personal Injury 

A risk of exposure to toxic elements, like zinc selenide, may result when certain optical or beam 
delivery components are damaged. In the event of damage to laser, marking head, or beam delivery 
optics, contact SYNRAD, Inc. or the optics manufacturer for handling instructions. 

If you operate your laser or marking head in a dirty or dusty environment, contact SYNRAD about the 
risks of doing so and precautions you can take to increase the longevity of your laser, marking head, 

 

  

 

 

Содержание Novanta OEM ti Series

Страница 1: ...ENGINEERED BY SYNRAD OEM ti Series User Manual...

Страница 2: ...t 12 Sales and Applications 13 Customer Service 13 Technical Support 13 Global Offices 13 Guidelines Content 14 Unpacking packing Storage shipping Mounting Connecting Cooling 14 ti Series Nomenclature...

Страница 3: ...41 Control signals 43 Operating modes 46 User I O connection summary 49 Input signals 54 Output signals 57 Sample I O circuits 60 DB 9 pin connections 64 DB 9 pin descriptions 64 48 VDC fan speed cont...

Страница 4: ...mand signal specifications 44 Figure 4 2 4 8kHz ti Series waveform at 50 duty cycle 45 Figure 4 3 4 8kHz ti Series waveform at 80 duty cycle 45 Figure 4 4 PWM signal waveform 47 Figure 4 5 Representat...

Страница 5: ...9 Table 4 10 Ti60 general specifications 72 Table 4 10 Ti60 general specifications continued 73 Table 4 11 Ti80 general specifications 74 Table 4 11 Ti80 general specifications continued 75 Table 4 12...

Страница 6: ...al and corneal burns burns on the skin and may pose a fire risk To avoid injury and reduce risk of fire please follow the control measures and safety guidelines provided by the laser s manufacturer an...

Страница 7: ...Bedford USA Phone 1 781 266 5700 Email photonics novanta com Europe Middle East Africa Novanta Europe GmbH Wackersdorf Germany Phone 49 9431 7984 0 Email photonics novanta com Milan Italy Phone 39 039...

Страница 8: ...ries laser fails within the first 45 days after purchase NOVANTA will pay all shipping charges to and from NOVANTA when shipped as specified by NOVANTA Customer Service After the first 45 days NOVANTA...

Страница 9: ...rve as the liaison between you and our Applications Lab in processing material samples per your specifications To speak to the Regional Sales Manager in your area call NOVANTA at 1 800 NOVANTA1 Custom...

Страница 10: ...Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Europe Middle East Africa Novanta Europe GmbH Wackersdorf Germany Phone 49 9431 7984 0 Email photonics novanta com Milan Italy...

Страница 11: ...NOVANTA shipping box and foam cardboard inserts as shown in Packaging Instructions may void the warranty Customers may incur additional repair charges due to shipping damage caused by improper packagi...

Страница 12: ...n shipped as specified by NOVANTA Customer Service After the first 45 days NOVANTA will continue to pay for the costs of shipping the repaired unit or replacement parts back to the customer from NOVAN...

Страница 13: ...o customercare Novanta com Technical Support NOVANTA Regional Sales Managers are able to answer many technical questions regarding the installation use troubleshooting and maintenance of our products...

Страница 14: ...al information can also be found in the Technical Reference chapter within this manual Contents description Each item below is also listed in tables that follow NOVANTA OEM ti Series Laser for cutting...

Страница 15: ...UNPACKING PACKING STORAGE SHIPPING MOUNTING CONNECTING COOLING PAGE 15 Table 1 1 ti Series ship kit contents Figure 1 1 ti Series ship kit contents...

Страница 16: ...unctional category is indicated by either a K for Keyswitch or S Standard OEM for OEM models The next letter indicates the cooling method W for water cooled units A for air cooled lasers where the cus...

Страница 17: ...tissue Because direct or diffuse laser radiation can inflict severe corneal injuries always wear eye protection when in the same area as an exposed laser beam Do not allow the laser beam to contact a...

Страница 18: ...xit Aperture provides an opening from which the beam is emitted when lasing Optical Accessory Mounting provides six threaded holes for mounting standard beam delivery components When considering other...

Страница 19: ...inates green to indicate that laser temperature is within limits and that lasing may be enabled The TMP indicator is red and lasing is disabled if the laser s temperature rises above safe operating li...

Страница 20: ...provides the cooling water outlet to Laser s water cooling system Figure 2 3 OEM ti Series side panel controls and indicators Air cooled ti60 OEM shown ti Series side panel SA air cooled Models Only D...

Страница 21: ...service personnel to the recommended precautions in the care use and handling of Class 4 laser equipment Warning Serious Personal Injury This Class 4 CO2 laser product emits invisible infrared laser r...

Страница 22: ...he considerable risks and hazards associated with the installation and operational use of any equipment incorporating a laser the operator must follow product warning labels and instructions to the us...

Страница 23: ...ly into the laser output aperture or view scattered laser reflections from metallic surfaces Enclose the beam path whenever possible Exposure to direct or diffuse CO2 laser radiation can seriously bur...

Страница 24: ...stem incorporates a II VI Infrared optical component This optical component contains a small amount of thorium fluoride a type of source material less than 10 by weight It is exempt from USNRC licensi...

Страница 25: ...alteration of the lens or mirror or ii The receipt possession use or transfer of uranium or thorium contained in contact lenses or in spectacles or in eyepieces in binoculars or other optical instrume...

Страница 26: ...TI60 LABEL LOCATIONS PAGE 26 Ti60 label locations Figure 3 1 Ti60 hazard label locations...

Страница 27: ...TI80 LABEL LOCATIONS PAGE 27 Ti80 label locations Figure 3 2 Ti80 hazard label locations...

Страница 28: ...TI100 LABEL LOCATIONS PAGE 28 Ti100 label locations Figure 3 3 Ti100 hazard label locations...

Страница 29: ...system into which OEM laser products are integrated Center for Devices and Radiological Health CDRH requirements Product features incorporated into the design of Ti Series lasers to comply with CDRH...

Страница 30: ...our testing NOVANTA has not discovered any significant electrical interference traceable to ti Series lasers System Maintenance Ensure that all exterior covers are properly fastened in position Measu...

Страница 31: ...tem sold to an end user complies with all laser safety requirements before the actual sale of the system Note that when an OEM laser component is incorporated into another device or system the entire...

Страница 32: ...EUROPEAN UNION EU REQUIREMENTS PAGE 32 Table 3 1 Class 4 safety features...

Страница 33: ...ical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements EN 61000 6 4 Radiated Emissions Group 1 Class A EN 61000 6 4 Conducted Emissions Group 1 Class A EN 61000 6 2 Elec...

Страница 34: ...EUROPEAN UNION EU REQUIREMENTS PAGE 34 Figure 3 4 ti60 Declaration Document...

Страница 35: ...EUROPEAN UNION EU REQUIREMENTS PAGE 35 Figure 3 5 ti80 Declaration document...

Страница 36: ...EUROPEAN UNION EU REQUIREMENTS PAGE 36 Figure 3 6 ti00 Declaration document...

Страница 37: ...itry internal RF supply Optical setup beam delivery focusing optics assist gas specifications Cooling Introduction NOVANTA commitment to continuous improvement resulting in an even more reliable produ...

Страница 38: ...excellent heat transfer long gas life and low operating costs in contrast to other laser tube technologies In addition to being the vessel that maintains the lasing environment the aluminum tube is al...

Страница 39: ...and each element should be approached with the same careful attention to detail Beam Delivery Optics Divergence or expansion of the laser beam is important in materials processing since a larger beam...

Страница 40: ...rocess This is especially important in metal cutting applications using high pressure assist gases Cleanliness is another important issue affecting performance and becomes increasingly important as la...

Страница 41: ...ys be set above the dew point temperature In cases where this is not possible within the specified coolant temperature range of 18 C to 22 C 64 F to 72 F then the following steps MUST be taken to redu...

Страница 42: ...for a range of air temperature and relative humidity values Remember that the laser s coolant temperature must be set above the dew point temperatures shown in the chart refer to the cooling specific...

Страница 43: ...e 200 s measurement period or was shorter than the preset tickle value internal circuitry generates a tickle pulse such that the laser always receives a pre set amount of RF drive averaged over any 20...

Страница 44: ...s Maximum PWM frequency is 160 kHz The third Command signal parameter PWM duty cycle is the percentage of the period that the Command signal is high If the Command signal s amplitude at 5 kHz is high...

Страница 45: ...CONTROL SIGNALS PAGE 45 Figure 4 2 4 8kHz ti Series waveform at 50 duty cycle Figure 4 3 4 8kHz ti Series waveform at 80 duty cycle...

Страница 46: ...f to 10 V maximum laser power must be installed To generate the proper analog current install a D A card that can generate 4 mA laser off to 20 mA maximum power Software able to control your analog ou...

Страница 47: ...aning that there is no leading edge overshoot and virtually no power variation across the actual pulse The square output pulse of the ti Series laser coupled with its shorter rise times 75 s means tha...

Страница 48: ...lt gate logic is factory set to internal Pull Up normally on mode so that an open disconnected Gate input causes the laser to turn on This functionality allows the user to easily test and verify laser...

Страница 49: ...mple I O circuits The table below provides a quick reference summary for ti Series User I O connections Table 4 3 User I O pin descriptions Important Note When connecting field wiring to the Remote Re...

Страница 50: ...three categories auxiliary DC power input signals and output signals Signals in each category are fully described in the section below The following figure illustrates the pin arrangement of the User...

Страница 51: ...descriptions and pinouts of the SA model s side mounted DB 9 connector Caution Possible Equipment Damage Turn off DC power before installing or removing any plug or cable from the User I O connector...

Страница 52: ...USER I O CONNECTION SUMMARY PAGE 52 Figure 4 5 User I O pinouts Table 4 3 User I O pin descriptions continued...

Страница 53: ...Auxiliary Power and Pin 5 24 VDC Auxiliary Power are protected by self resetting fuses rated at 0 5 A Pin 12 Auxiliary DC Power Ground is connected to chassis ground while all other User I O pins are...

Страница 54: ...common return Input Common which is separate from chassis ground to completely isolate control signals for optimal EMI performance The fourth input PWM Input is optoisolated with a separate return lin...

Страница 55: ...INPUT SIGNALS PAGE 55 Table 4 5 Input signal table continued...

Страница 56: ...ematic while the table that follows provides ti Series input circuit specifications Figure 4 8 Input circuit specifications Warning Serious Personal Injury The use of the Quick Start Plug bypasses the...

Страница 57: ...mon is separate from the laser s chassis ground to allow high side or low side switching and to isolate control signals for optimum EMI performance Your laser s optically isolated outputs are useful f...

Страница 58: ...OUTPUT SIGNALS PAGE 58 Table 4 7 Five user outputs status functions Table 4 7 Five user outputs status functions continued...

Страница 59: ...lowing figure illustrates the output circuit s equivalent internal schematic and the following table provides ti Series output circuit specifications Figure 4 9 Output circuit specifications Table 4 8...

Страница 60: ...Note that Pin 4 5 VDC Auxiliary Power could have been used to power the circuit instead depending on circuit voltage requirements Figure 4 10 Customer supplied interlock As shown in the figure below a...

Страница 61: ...le when only one input is used Figure 4 12 PLC driven interlock signal When multiple PLC inputs are required connect inputs to the PLC as shown in the figure below By supplying voltage VDC to Pin 11 I...

Страница 62: ...VDC Auxiliary Power output Remember to size current limiting resistor R1 so that the current draw does not exceed 50 mA Figure 4 14 Output driving warning lamp The following figure illustrates a metho...

Страница 63: ...ow your laser s outputs can drive the DC Input Module of a Programmable Logic Controller PLC By supplying voltage VDC to Pin 13 Output Common each output is independently switched to activate individu...

Страница 64: ...V power and 48 VDC for powering user supplied 48 V cooling fans The figure below illustrates DB 9 pinouts while the following table describes the function of each pin on the DB 9 connector Figure 4 1...

Страница 65: ...DB 9 PIN DESCRIPTIONS PAGE 65 Table 4 9 Side mounted DB 9 pin descriptions continued...

Страница 66: ...internal or external fan speed control Each option is described below No fan speed control To operate 48 VDC cooling fans continuously at full speed connect the positive fan leads to Pin 4 and Pin 8 4...

Страница 67: ...lines Pin 5 Pin 9 as shown in the figure below The following figure illustrates the connections for internal fan speed control when using customer supplied 48 VDC cooling fans Connect the positive fan...

Страница 68: ...on the laser s output power and chassis temperature as shown in the figure below At tickle or very low PWM duty cycles cooling fans run at reduced speed to minimize noise at higher PWM duty cycles fan...

Страница 69: ...damage the laser s control board Figure 4 22 48 VDC fan connection external speed control For fans with PWM control capability follow the circuit above except connect the optoisolator returns to Pin...

Страница 70: ...he Remote Reset Start Request input Removing voltage allows DC power to reach the RF driver and begins a five second delay after which lasing is enabled RDY LED illuminates yellow The RF driver is dis...

Страница 71: ...the Shutter Switch is Open and a Shutter Open Request signal is present SHT LED illuminated blue The output is open in a high impedance state and the SHT LED is off when the manual Shutter Switch is C...

Страница 72: ...ock circuitry is open INT indicator illuminated red The output is open in a high impedance state and the INT LED is green when interlock circuitry is closed Important Note After the Shutter Open outpu...

Страница 73: ...REMOTE INTERLOCK FUNCTIONS PAGE 73 Table 4 10 Ti60 general specifications continued...

Страница 74: ...REMOTE INTERLOCK FUNCTIONS PAGE 74 Table 4 11 Ti80 general specifications...

Страница 75: ...REMOTE INTERLOCK FUNCTIONS PAGE 75 Table 4 11 Ti80 general specifications continued...

Страница 76: ...REMOTE INTERLOCK FUNCTIONS PAGE 76 Table 4 12 Ti100 general specifications...

Страница 77: ...REMOTE INTERLOCK FUNCTIONS PAGE 77 Table 4 12 Ti100 general specifications continued...

Страница 78: ...TECHNICAL DRAWINGS PAGE 78 Technical Drawings Figure 4 25 Water cooled ti60 ti80 ti100 package outline and mounting dimensions...

Страница 79: ...TECHNICAL DRAWINGS PAGE 79 Figure 4 26 Fan cooled ti60 ti80 package outline and mounting dimensions...

Страница 80: ...TECHNICAL DRAWINGS PAGE 80 Figure 4 27 OEM air cooled ti60 ti80 SA model package outline and mounting dimensions 1 of 2...

Страница 81: ...TECHNICAL DRAWINGS PAGE 81 Figure 4 28 OEM air cooled ti60 ti80 SA model package outline and mounting dimensions sheet 2 of 2...

Страница 82: ...TECHNICAL DRAWINGS PAGE 82 Figure 4 29 Ti Series HS Outline and Mounting...

Страница 83: ...TECHNICAL DRAWINGS PAGE 83 Figure 4 28 Ti 100p Outline and Mounting...

Страница 84: ...TECHNICAL DRAWINGS PAGE 84 Figure 4 29 Ti 100 Fan Outline and Mounting...

Страница 85: ...TECHNICAL DRAWINGS PAGE 85 Figure 4 30 ti Series packaging instructions...

Страница 86: ...aps and oil separators on each filter and or dryer between the laser and your compressed air source Compressed air purity must meet the gas purity specifications shown in Assist Gas Purity Specificati...

Страница 87: ...or the laser Carefully follow the steps below to inspect and clean the optical components in the beam path Before beginning the cleaning process read this entire section thoroughly to ensure that all...

Страница 88: ...low lists the type and grade of materials required to properly clean optical surfaces Cleaning Material Requirements Latex gloves or finger cots Powder free Air bulb Clean air bulb Ethyl or isopropyl...

Страница 89: ...at the cleaning liquid evaporates right behind the wipe Carefully examine the optic under a good light Certain contaminants or damage such as pitting cannot be removed In these cases the optic must be...

Страница 90: ...ut each symptom and cause can be found in paragraphs following each heading Important Note Attempting repair of a SYNRAD ti Series laser without the express authorization of SYNRAD Inc will void the p...

Страница 91: ...MAINTENANCE TROUBLESHOOTING PAGE 91 Figure 4 31 Operational Flowchart The flowchart below illustrates the ti Series start up sequence...

Страница 92: ...es control Status LEDs Ti Series LED indicators also mirrored as output signals on the User I O connector provide status information to the user The table below shows ti Series output signal and LED i...

Страница 93: ...MAINTENANCE TROUBLESHOOTING PAGE 93 Table 4 14 Status Signals...

Страница 94: ...ed from OFF to the ON position After the RDY indicator illuminates a five second delay occurs before the ti Series is permitted to lase The SHT LED illuminates blue when a Shutter Open request signal...

Страница 95: ...LED flashes continuously until the gas breaks down into a plasma state The table below lists error codes the corresponding fault condition and describes possible corrective actions Resetting Faults Ke...

Страница 96: ...result in this fault Inspect the output coupler optic at the faceplate of the laser for damage If the No Strike fault persists contact SYNRAD or a SYNRAD Authorized Distributor Resetting Faults OEM La...

Страница 97: ...eam Delivery Optics Important Note When the application requires air instead of nitrogen as an assist gas we recommend the use of breathing quality air available in cylinders from a gas or welding sup...

Страница 98: ...e signal to the ti100p may interfere with its pulsing performance Caution Possible Equipment Damage Shut down the laser and carefully inspect each optic in the beam delivery path including the laser s...

Страница 99: ...MAINTENANCE TROUBLESHOOTING PAGE 99...

Страница 100: ...etpoint 40 Class IV safety features 26 Code of Federal Regulations CFR 23 24 Command signal PWM duty cycle 43 signal amplitude 43 Condensation damage 88 Controlling laser power control signals 42 Cont...

Страница 101: ...Operating modes analog current control 45 analog voltage control 45 external control 45 Optical resonator Output Common 50 56 69 70 Output signals Interlock Open 50 56 Laser Active 49 Laser ready 49 5...

Страница 102: ...g 89 T Technical Support 9 Temp TMP indicator 49 56 Trademark information 7 Troubleshooting 90 operational flowchart 94 U UC 2000 Laser Controller 45 User I O connections Input Output signals 48 summa...

Страница 103: ...l for additional installation integration and operation information Front panel for ti 60w ti 80w and ti 100w models The High Stability HS laser does not provide DP power Physical Specifications ti 60...

Страница 104: ...ited to 50 Maximum Pulse Repetition Frequency PRF is 100 kHz Pulse width is limited to 500 s maximum The ti100p is shipped with a beam expander mounted and aligned to the faceplate Available expansion...

Страница 105: ...APPENDIX PAGE 3 This page is intentionally left blank...

Страница 106: ...Engineered by Synrad part of Novanta Novanta Headquarters Bedford USA Phone 1 781 266 5700 Email photonics novanta com Revision X August 2022 2022 Novanta Corporation All rights reserved...

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