Synergic 4000 W Скачать руководство пользователя страница 15

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Analog control

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2

3

Pic. 4A

Position 1  Potentiometer for adjustment of wire feed speed
Position 2  Switch of SPOT WElDING function with potentiometer of adjus

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tment of spot welding length

Position 3  Switch  of  PAUSE  function  with  potentiometer  of  adjustment

 

of pause length between each spots – slow pulses and switch

 

of two- and four -stroke function

Digital control PROCESSOR

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Pic. 4b

Position 1  Potentiometer to setting parameters
Position 2  GAS TEST button
Position 3  lED illustrating pre-gas
Position 4  lED illustrating effusion of welding wire speed
Position 5  button SET – it allows choosing setting parameters
Position 6  lED illustrates switching pulse function on
Position 7  button  welding  mode  allows  switching  two-stroke  and 

 

four-stroke modes, spot and pulse welding on/off

Position 8  lED illustrating spot welding mode 
Position 9  lED illustrating four-stroke welding mode
Position 10  button  MEM  allows  loading  of  values  of  voltage  and  welding 

 

current which were measured last time

Position 11  lCD showing welding current
Position 12  lCD showing welding pressure and values with lED “SETTING” 

light up; it is values of wire feeder speed, pre-gas etc

Position 13  lED  SETTING  glows  only  when  parameters  are  shown  -  speed

 

of wire feeder, start of wire, pre-gas and post-gas, spot time and 

pulse time, burning out of wire

Position 14  lED illustrating feeding speed of welding wire
Position 15  lED illustrating spot time
Position 16  lED illustrating burnt out time
Position 17  lED illustrating post-gas time
Position 18  lED illustrating pulse time
Position 19  Wire feed button

Digital control SYNERGIC

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Pic. 4C

Position 1  Potentiometer for setting parameters
Position 2  button GAS TEST.
Position 3  lED illustrating pre-gas.
Position 4  lED illustrating effusion of welding wire speed.
Position 5  button SET - it allows to choose setting parameters.
Position 6  lED illustrates switching pulse function on.
Position 7  button  “welding  mode”  -  it  allows  switching  ON/OFF  of

 

two-time and four-stroke modes, spot and pulse welding.

Position 8  lED illustrating spot welding mode 
Position 9  lED illustrating four-time welding mode.
Position 10  Switch of synergic function - SyN ON/OFF.
Position 11  lED signaling switching synergic function on.
Position 12  lCD showing welding current.
Position 13  lED  signaling  approximate  power  values  of  welding  material

 

on display; when diode is off, display shows value of welding 

 

current.

Position 14  lED  signaling  recommendation  of  what  kind  of  choke  outlet 

 

should be used.

Position 15  lED  signaling  recommendation  of  what  kind  of  choke  outlet

 

should be used (If lEDs in positions 14 and 15 are not on, outlet 

of chocking coil l1 is connected).

Position 16  lCD  showing  welding  pressure  and  values  with  lED  SETTING

 

light up; it is values of speed of wire feeder, pre-gas etc.

Position 17  lED SETTING, glows only when parameters are shown - speed

 

of  wire  feeder,  start  of  wire, pre-gas  and  post-gas,  spot  time

 

and pulse time, burning out of wire.

Position 18  lED illustrating speed of shifting of welding wire.
Position 19  lED illustrating spot time.
Position 20  lED illustrating burnt out time.
Position 21  lED illustrating post-gas time.
Position 22  lED illustrating pulse time.
Position 23  button wire feeder.

Welding torch and grounding  

cable connection

 

Disconnect the machine from the power supply before connecting the 

cables.

•  Connect the welding torch to the EURO connector (pic. 1 A/b, pos. 14) 

and tighten the cap nut.

•  With the liquid cooled welding torch connect also the blue and red tubing 

to the quick connectors according to the color (pic 1 A/b, pos. 15, “W” 

machines only).

•  If you are not using a liquid cooled torch you must use a jumper between 

red and blue connector (“W” machines only).

•  Connect the grounding cable – for the machines 4000/5000 to the quick 

connector (pic. 1b, pos. 1b), for machines 400/500 to one of the outlet 

of the choke (pic. 1 A, pos. 1A). Determine a suitable outlet according to 

Table 3.

EN

Содержание 4000 W

Страница 1: ...1 MADE IN EU 400W 500 500W 4000 W 5000 W STANDARD PROCESSOR SYNERGIC N vod k obsluze sva ovac stroj Instruction for use welding machine CZ EN...

Страница 2: ...n prostudovat v echny bezpe nost p edpisy kter jsou uve deny v p ilo en m dokumentu V eobecn p edpisy Pro nejoptim ln j a dlouhodob pou it mus te dodr ovat instrukce pro pou it a dr bu zde uveden Ve V...

Страница 3: ...emi v robce uveden mi v tomto n vodu V robce neru za kody vznikl neodborn m pou it m a obsluhou Stroje je nutn chr nit p ed vlhkem a de t m mechanick m po kozen m pr vanem a p padnou ventilac sousedn...

Страница 4: ...iometrem nastaven d lky bodu Pozice 13 Vyp na funkce prodlevy s potenciometrem nastaven d lky prodlevy mezi body Pozice 14 Euro konektor p ipojen ho ku Pozice 15 P pojky kapalinov ho chlazen ho ku pou...

Страница 5: ...T umo uje v b r parametru nastaven Pozice 6 LED zn zor uj c zapnut funkce pulsace Pozice 7 Tla tko re imu sva ov n umo uje zapnut a vypnut re imu dvoutakt ty takt bodov n a pulzov n Pozice 8 LED zn zo...

Страница 6: ...eny pro sva ov n hlin ku ale po n e popsan ch prav ch je mo n hlin k sva ovat Pro sva ov n hlin kov m dr tem je t eba pou t speci ln kladky s profilem U Abychom se vyhnuli probl m m s cuch n m dr tu j...

Страница 7: ...a tko SET a se rozsv t LED vyzna en na obr zku Potenciometrem nastavte po adovanou hodnotu doby dofuku plynu v sekund ch Nastaven n b hu rychlosti dr tu funkce soft start Funkce SOFT START zaji uje be...

Страница 8: ...Re im dvoutakt je nastaven kdy je stroj zapnut a nesv t dn LED viz obr zek Nastaven re imu dvoutakt BODOV N Stla ujte tla tko FNC a se rozsv t LED BODOV N jako na obr zku Re im dvoutakt bodov n je nas...

Страница 9: ...nergic je vypnuta POZN MKA 1 Zobrazovan hodnoty s ly materi lu na displeji jsou pouze orienta n S la sva ovan ho materi lu se m e li it podle polohy sva ov n atd POZN MKA 2 Pro korekci parametr posuvu...

Страница 10: ...proud V p pad zapnut funkce SYNERGIC horn displej zobrazuje tlou ku materi lu Spodn displej zobrazuje v pr b hu sva ov n sva ovac nap t a v pr b hu nastavov n ve ker ostatn hodnoty as rychlost atd LE...

Страница 11: ...izu ln kontrolu 1 ho k svorka zp tn ho sva ovac ho proudu 2 nap jec s 3 sva ovac obvod 4 kryty 5 ovl dac a indika n prvky 6 v eobecn stav Upozorn n na mo n probl mya jejich odstran n P vodn ra a sva o...

Страница 12: ...designed for welding of thin medium and large thicknesses of materials while using wires from 0 6 to 1 2 mm 400 W and 4000 W or from 0 6 to 1 6 mm 500 W and 5000 W Standard equipment of machines can...

Страница 13: ...tained in this manual Before installing the system the user must take into consideration the po tential electromagnetic problems in the work area In particular we suggest that you should avoid install...

Страница 14: ...th potentiometer of adjustment of pause length between each spots slow pulses and switch of two and four stroke function Position 14 EURO connector of welding torch connection Position 15 Connection o...

Страница 15: ...utton SET it allows to choose setting parameters Position 6 LED illustrates switching pulse function on Position 7 Button welding mode it allows switching ON OFF of two time and four stroke modes spot...

Страница 16: ...1 20 m min The welding torch and the grounding cable should be as short as possible close to each other and located at or near floor level Table 3 Induction outlet 400 W 500 W L1 30 120 A 50 150 A L2...

Страница 17: ...marked in the picture Use the potentiometer to set up required value of post gas time 0 5 seconds Adjustment of the start of wire speed the function soft start Function SOFT START secures an error fr...

Страница 18: ...20 m min NOTE 1 Adjusted values will be stored automatically in memory after pre ssing torch button for a period of about 1 sec NOTE 2 Set values can t be changed during welding except speed of wire...

Страница 19: ...s of material can vary according to welding position etc NOTE 2 To correct parameter for wire shift you shall use a potentiometer or buttons of remote control UP DOWN NOTE 3 Parameters of the program...

Страница 20: ...O2 Principle of setting welding parameters Guidance for setting welding current and voltage MIG MAG corresponds to the empirical relationship U2 14 0 05 x I2 According to this relationship we can dete...

Страница 21: ...g current return clamp 2 Power supply network 3 Welding circuit 4 Covers 5 Controlling and indicating elements 6 Apparatus condition in general The pointing out of anydifficulties and their eliminatio...

Страница 22: ...power source 6 Rozsah sva ovac ho nap t Voltage 7 Po et f z Number of phase 8 Jmenovit nap jec nap t a frekvence Input voltage and frequency 9 T da izolace Insulation class 10 Kryt Protection degree 1...

Страница 23: ...0 3 0 3 0 3 0 3 0 2 0 2 0 2 0 2 0 2 Doporu en nastaven sva ovac ch parametr Recommended adjustment of welding parameters Program No 1 400 0 8 CO2 A A A A A A A A A A B B B B B B B B B B 1 2 3 4 5 6 7...

Страница 24: ...5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 C C C C C C C C C C D D D D D D D D D D 1 2 3 4 5 6 7 8 9 10 1 2 3...

Страница 25: ...5 0 5 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 Program No 6 400 1 2 MIX A A A A A A A A A A B B B B B B B B B B...

Страница 26: ...ke 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 SOFT START 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 5 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0 45 0...

Страница 27: ...0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 Program No 4 500 1 0 MIX A A A A A A A A A A B B B B B B B B B B 1 2 3 4 5 6...

Страница 28: ...2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 Program No 7 500 1 6 CO2 A A A A A A A A A A...

Страница 29: ...0 2 0 2 0 2 0 2 0 2 0 2 0 2 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 0 3 C C C C A C C C C C D D D D D D D D D D 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 m min 7 9...

Страница 30: ...L2 L3 X4 U B B TR2 A0 1 2 Q3 A1 A2 A3 A4 A5 A6 A7 3 4 Q3 5 6 Q3 7 8 Q3 19 20 Q2 15 16 Q2 6 6 Q2 1 2 Q2 B0 B1 B2 B3 B4 B5 B6 B7 C0 C1 C2 C3 C4 C5 C6 C7 9 10 Q3 11 12 Q3 13 14 Q3 15 16 Q3 21 22 Q2 13 1...

Страница 31: ...ontrol DOWN UP 1 2 3 U B B U TR2 A0 1 2 Q3 A1 A2 A3 A4 A5 A6 A7 3 4 Q3 5 6 Q3 7 8 Q3 19 20 Q2 15 16 Q2 6 6 Q2 1 2 Q2 B0 B1 B2 B3 B4 B5 B6 B7 C0 C1 C2 C3 C4 C5 C6 C7 9 10 Q3 11 12 Q3 13 14 Q3 15 16 Q3...

Страница 32: ...10 Q2 3 4 Q2 17 18 Q3 19 20 Q3 21 22 Q3 23 24 Q3 23 24 Q2 17 18 Q2 11 12 Q2 7 8 Q2 1 M D24SY D24SW 27 28 Q3 29 30 Q3 31 32 Q3 VF 04 700 550 SYNERGIC 356 456 400 500 356W 456W 400W 500W M1 M2 M2 M6 M7...

Страница 33: ...33 33 22 9 25 400 W 500 500 W 23 12 3 20 11 18 5 15 2 16 21 19 4 1 13 17 6 24 8 18 7 10 Seznam n hradn ch d l List of spare parts...

Страница 34: ...34 Seznam n hradn ch d l List of spare parts 4000 W 5000 W 23 6 8 11 16 19 2 10 21 4 8 24 1 13 17 6 3 14 7 22 42 10 25...

Страница 35: ...KIT315 384 SY 400 SYNERGIC 10613 12 R me ek ventil toru NT sunon a pro 30750 Fan border NT sunon and pro 30750 all 30512 13 Redukce c vky adapt r AEK Coil reduction adapter AEK all 30096 14 Rychl z s...

Страница 36: ...le unik ho kem plyn 1 Ne istota na ventilku Prove te demont a pro i t n pop pad napru en pru iny nebo vym te ventilek 2 patn nastaven tlak na reduk n m ventilu lahve Nastavte tlak 3 Je pou it nevhodn...

Страница 37: ...m te pr vlak za vhodn 2 Tlak na p tla n kladce p li velk Povolte p tla nou kladku posuvu 3 Zne i t n nebo po kozen bovden v ho ku Vy ist te bovden bovden je t eba ka d t den istit nebo jej vym nit 4 V...

Страница 38: ...ring Clean the spring the spring has to be cleaned every week 7 Thrust on the shift is too tight the wire is being misshapen Release the thrust of the shift sheave 8 Sheave for some other diameter of...

Страница 39: ...tko OTK Stamp of Technical Control Department Datum v roby Date of production Kontroloval Inspected by Z ru n list Warrantycertificate Datum prodeje Date of sale Raz tko a podpis prodejce Stamp and s...

Страница 40: ...40 V robce si vyhrazuje pr vo na zm nu The producer reserves the right to modification 01 2021...

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