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8

 

Installation

INSTALLATION

 

b

Solar collectors must be installed with the correct mount-

ing kit (which includes all necessary rails and brackets) as 

listed in the Catalogue.

GENERAL INSTRUCTIONS

Protective film

A protective film is applied to the glass of the solar collector to 

protect the absorber against solar irradiation and prevent the so-

lar collector from becoming too hot if it is not going to be put into 

service immediately. 

Fill the system, but do not remove the film 

until you are ready to put the system into service.

 Take care 

when removing the film as it may be electrostatically charged. Do 

not leave the protective film in place for longer than 12 months. 

Once removed, the protective film cannot be re-used.  Dispose 

of the protective film in compliance with legislation governing the 

disposal of PVC.

Assembly

The system must be installed by specialist personnel. Use only 

the assembly material supplied with the solar collector. The sup-

porting framework and all masonry or brickwork fixing points 

must be checked by a person expert in static loading, and must 

be suitable for the nature of the installation site.

Static load

The solar collector must only be installed on roofs or frames that 

are strong enough to support its weight. The strength of the roof 

or frame must be verified on site by a person expert in static load-

ing before the solar collector is installed. During this process, it is 

important to verify the suitability of the supporting frame to hold 

the screw fasteners that fix the solar collector in place. An expert 

in static loading must verify that the entire frame complies with 

relevant standards, especially in areas liable to snow and areas 

exposed to high winds. Conditions (gusts of wind, formation of 

wind vortices, etc.) at the point where the solar collector is to be 

installed must be carefully considered since these can increase 

the loads on the supporting structure.

Lightning protection

The metal piping of the solar heating circuit must be connect-

ed to the main potential compensation bar by a (yellow-green) 

copper wire (H07 V-U or R) of at least 16 mm

2

. If a lightning con-

ductor system is already installed, the solar collectors may be 

connected to the existing system. Alternatively, the solar collector 

piping may be connected to ground via a ground wire sunk into 

the earth. Ground wires must be sunk outside the house. The 

ground wire must be connected to the potential compensation 

bar through a wire of the same diameter.

Water connections

When solar collectors are installed in a line, they must be in-

ter-connected by means of expansion fittings. Fit seal rings at 

both ends of the connection fittings, taking care to ensure that 

they are correctly positioned in their seats. Make all the neces-

sary connections, then check that all the ring nuts are properly 

tightened. If the pipes used to connect the ends of the solar col-

lector line to the rest of the system are not sufficiently flexible to 

absorb the stress imparted by thermal expansion, fit compen-

sating devices at both ends of the line (U-type expansion joints, 

sections of flexible hose or dedicated expansion joints). Up to 6 

collectors may be connected in a line, but only if the above pro-

visions are made. When tightening a fitting with a pipe wrench or 

spanner, always hold the opposite fitting steady with a second 

tool to avoid damaging the absorber.

 

b

All pipes in the water circuit must be insulated in conform-

ity to relevant standards. Lagging and insulation must be 

protected against damage by the weather and birds and 

animals.

Angle of collectors / General

Solar collectors are designed to be installed at angles of between 

15° (minimum) and 75° (maximum). Make sure that the bleed 

and vent valves of the collectors remain open while the collectors 

are being installed. Take care to protect all fittings, connections, 

bleed and vent valves against dirt and dust etc. In installations 

which serve primarily to produce domestic hot water in the sum-

mer, install the collectors facing from east to west at an angle of 

between 20 and 60°. The ideal orientation is southwards, at an 

angle equal to the latitude of the location minus 10°. If the system 

sustains the greatest thermal load in the winter (as in systems that 

combine domestic hot water production with central heating), in-

stall the collectors facing south (or south-east or south-west) at 

an angle greater than 35°. The ideal orientation is southwards, at 

an angle equal to the latitude of the location plus 10°.

 

b

The collectors must be installed at a safe distance from 

live electrical power lines and electrical systems in accord-

ance with the laws and regulations in force in the coun-

try of installation. In the absence of specific standards, 

the minimum distance that must be maintained between 

the installation and the nearest point to which power lines 

approach when blown by the wind and sagging in warm 

climatic conditions is: 3 m for rated voltages of 1 kV; 3.5 m 

for rated voltages between 1 and 30 kV; 5 m for rated volt-

ages between 30 and 132 kV; 7 m for rated voltages >132 

kV and for unknown voltages. All non-electrical installation 

work that has to be performed near live and unprotect-

ed electrical power lines when there is any possibility of 

contact with them must be carried out in conformity to the 

laws and regulations in force in the country of installation. 

WARNING! Contact with open, live electrical wires may 
lead to electrocution and may even be fatal.

 

b

Always wear safety goggles when drilling. Always wear 

safety shoes, cut-proof protective gloves and a safety hel-

met when performing installation work.

 

b

Before beginning installation work on roofs, install the nec-

essary fall prevention and fall arrest devices and ensure 

that all applicable safety standards are applied. Use only 

tools and materials that conform to the safety standards 

that are applicable in the place of work.

 

b

Only wear overalls that have a safety harness (with a suit-

able safety or fall-arrest belt, ropes or slings, fall dampers 

or dissipaters). In the absence of adequate fall prevention 

and security devices, failure to use a proper safety harness 

may lead to falls from great heights with serious or even 

fatal consequences.

 

b

The use of ladders leaned against walls can lead to seri-

ous falls if the ladder slips, slides of falls. When using lad-

ders, always ensure that they are stable, and that suitable 

ladder stops are present. If possible secure the ladder with 

hooks. Make sure that there are no live electrical wires near 

the ladder.

 

b

Ventilation holes in the collectors allow the air inside 

to circulate, expand and contract freely during heat-

ing and cooling cycles. Condensation can form on 

the inside of the glass as a result of cooling overnight 

or even under conditions of high humidity during 

the day. This phenomenon is normal and must not 

be considered a defect. This condensation has no 

impact on the collector’s thermal efficiency as it dissi-

pates when the collector warms up in the day.

Содержание CFO-25S

Страница 1: ...SOLAR COLLECTOR CFO 25S INSTALLATION MANUAL ...

Страница 2: ... persons or animals caused by improper installation adjustment maintenance or use Range RANGE MODEL CODE CFO 25S 20099917 CFO 25S pack of 5 20099918 Contents CONTENTS The following symbols are used in this manual b b CAUTION Identifies actions that require caution and adequate preparation a a STOP Identifies actions that you MUST NOT do This manual Code Rev comprises pages System layout 3 Identifi...

Страница 3: ...ertif 011 7S2505 F Code Year of production Serial Number Description Flat plate solar collector Dimensions Gross area Aperture area Absorber area Empty weight Maximum operating pressure Stagnation temperature Liquid content Max glycol concentration Heat transfer fluid water propylene glycol Serial number plate by Riello S p A Made in Italy Data plate Data label To be applied to the back of the sol...

Страница 4: ...U M IAM 50 0 93 Collector efficiency ηcol 59 2 Tested according to EN 12975 referred to a 33 3 water glycol mix flow rate of 160 l h and irradiation G 800W m2 Tm Coll _inlet _temp Coll _outlet_temp 2 T m Tm T_ambient G Calculated with a temperature difference of 40K be tween the solar collector and the surrounding air and with total solar radiation of 1000 W m2 referred to the exposed area Efficie...

Страница 5: ...e line see figure Lines of solar collectors can be connected either in series provided each line contains no more than 6 collectors or in parallel The complete circuit must always be hydraulically balanced See the following sample layouts Only the proper fittings must be used to connect one collector to another These are provided separately and include insulated connector pipes Do not fix the ends...

Страница 6: ...4 4 9 8 11 10 13 14 6 12 Water control system 7 5 3 19 1 1 R M 2 17 15 16 18 Solar Regolator b b If copper pipes are used joints must be hot brazed b b We recommend the use of stainless steel pipes spe cially made for solar collectors for the outlet return and probe pipes The probe cable should be of the shielded type b b Do not use plastic or multistrate pipes Operating temperature can exceed 180...

Страница 7: ... service im mediately A B 1 1 Handling HANDLING Remove the PVC wrapping to free the solar collector from the pallet Apply the data label provided in the document enve lope to the back of the solar collector Once you have removed the outer packaging proceed as follows to unpack and handle the solar collector Tilt the solar collector slightly and grip it at the four points shown A to lift it Use a h...

Страница 8: ...ater circuit must be insulated in conform ity to relevant standards Lagging and insulation must be protected against damage by the weather and birds and animals Angle of collectors General Solar collectors are designed to be installed at angles of between 15 minimum and 75 maximum Make sure that the bleed and vent valves of the collectors remain open while the collectors are being installed Take c...

Страница 9: ...solar circuit at ambient temper ature with the collectors shielded from the sun s rays 1 Open the non return valve A 2 Open the air vent at the highest point in the system see figure alongside and keep it open throughout the filling operation 3 Open the vent valve 7 4 Pump the heat transfer fluid around the circuit with an external filling pump until all air bubbles have been eliminated Close the ...

Страница 10: ...ery two years MAINTENANCE Collector circuit Cold circuit pressure ____bar see table above Collector circuit seal test Safety valve check Anti freeze checked to ___ C pH of heat transfer fluid ____ Collector circuit bled Flow rate of 30 l h per m2 checked Non return valve functioning Solar collectors Visual check of collectors Collectors cleaned if necessary Visual check of collector fixing points ...

Страница 11: ...11 ...

Страница 12: ... 02 16 www sylber it The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore liable to modification without notice ...

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