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GB.COOLDX.IN.E.130821

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4  

ELECTRICAL CONNECTIONS

The cross sectional dimension of the power supply cable 
should take into consideration the ambient temperature 
and the way the cable is run.

Important

Electrical installations must be carried out by an authori-
sed electrician.

4.1 Power connection

4.1.1 COOL DX

Incoming power supply

Sizes 08-20, all capacity variants and size 30, cap. variant 1:

  

5-wire system, 400 V. 

Size 30, capacity variants 2 and 3, and sizes 40-80, all ca-

pacity variants:

  

4-wire system, 400 V.

Sizes 08-40, 60-1/2

Open the inspection door in front of the electrical equip-

ment cubicle. 
Open the inspection door of the electrical equipment cubi-

cle.
Pull the incoming cable for power supply through pre-drilled 

hole in the cover panel of the cooling unit (supplied cable 

gland is mounted), through the space for compressors and 

through the cable gland of the electrical equipment cubicle. 

Locate the cable in a safe way. Make sure that the cable 

does not touch the compressors or other components, since 

surfaces could be hot or vibrate.
Connect the incoming power supply to the safety switch 

situated in the electrical equipment cubicle, see the illustra-

tion. The wiring terminal for incoming earth is situated right 

next to the safety switch.
See section 10, Technical data.

Sizes 60-3, 80

Remove the cover on the external safety switch. 
Connect the incoming power supply to the safety switch, 

see the illustration. The wiring terminal for incoming earth 

is situated right next to the safety switch.
See section 10, Technical data.
 

Factory-fit-
ted cables

The power 
supply is con-
nected here

Safety switch block.

4.1.2 COOL DX Top

Incoming power supply

Sizes 05-12 all capacity variants:

  

5-wire system, 400 V. 
Dismantle the service hatch in front of the electrical equip-
ment cubicle. 
Run the cables in a safe way. Make sure that the cables 
does not touch the compressors or other components, 
since surfaces could be hot or vibrate.

GOLD RX Top air handling unit

Make sure that the GOLD unit’s safety isolating switch is 
installed in the correct position on the COOL DX Top cool-
ing unit, see Section 3.4.1. Connection to the GOLD air 
handling unit. 
Pull the incoming cable for power supply through pre-
drilled hole in the cover panel of the cooling unit (with the 
supplied cable gland fitted), to the safety isolating switch 
of the Gold unit, see illustration below. For wiring and 
fuse protection, see the installation instructions for the 
GOLD.

COOL DX Top cooling unit 

Pull the incoming cable for power supply to the COOL 
DX Top through pre-drilled hole in the cover panel of the 
cooling unit (with the supplied cable gland fitted), to the 
electrical equipment cubicle of the cooling unit. Connect 
the incoming power supply to the safety switch situated in 
the electrical equipment cubicle, see the illustration. 
See Section 10, Technical data.

Cover panel

Service hatch

Safety switch of the 
COOL DX Top cool-
ing unit

Safety switch of the 
GOLD RX Top air 
handling unit

Safety isolating switch block.

Factory-fitted 
cables

The power 
supply can be 
connected here

Содержание CoolDX Series

Страница 1: ...GB COOLDX IN E 130821 COOL DX version E COOL DX Top version D COOLING UNIT Installation and Maintenance Instructions Sizes 05 80 The document was originally written in Swedish COOL DX COOL DX Top...

Страница 2: ...To connect the communication cable 16 4 2 1 COOL DX 16 4 2 2 COOL DX Top 16 5 Commissioning 17 5 1 Preparations 17 5 1 1 Before initial start up 17 5 1 2 Starting up 17 5 1 3 Pressure sensors 17 5 1...

Страница 3: ...ent sys tem defined by ISO 14001 1 GENERAL SURVEY 1 1 General Cooling unit COOL DX COOL DX Top Cooling unit COOL DX COOL DX Top is a complete coo ling unit for comfort cooling in air handling systems...

Страница 4: ...1 When cooling is needed Compressor M1 is start ed Step 2 If more cooling is needed Compressor M2 starts and at the same time Compressor M1 stops An adjust able time delay a step duration of 300 seco...

Страница 5: ...ould occur Practically the whole area inside the cooling unit is a risk area For particulars on how to deal with leakage see Sec tion 7 2 Type R 410A refrigerant is used Warning COOL DX The inspection...

Страница 6: ...the base frame of the cooling unit if the unit is not delivered on a pallet See sketch 3 1 3 Lifting eye bolts not COOL DX Top The COOL DX Top can be lifted using the four lifting eye bolts located in...

Страница 7: ...dimensions and capacities of the COOL DX are desig ned for connection to size 08 80 GOLD air handling units For a list of the cooling unit sizes and capacities that match a given size of GOLD unit se...

Страница 8: ...s are matched to one another and also provide space for a water trap if required for connection at the lower section right hand version COOL DX sizes 12 40 The GOLD air handling unit and the cooling u...

Страница 9: ...t by means of the screws supplied pre fitted rivet nuts and 2 expansion locking devices See figure Secure the cooling unit to the air handling unit from the air handling unit s inspection door It may...

Страница 10: ...t from within the unit via the inspection cover see Illustration 3 Alternative 2 The cooling unit is secured to the back edge of the GOLD unit within the casing see Illustration 2 This requires remova...

Страница 11: ...ng strips are factory fitted to the unit Dock the cooling unit directly to the GOLD air handling unit by means of the supplied bolts 4 bolts pre fitted rivet nuts see illustration You may need to remo...

Страница 12: ...Disconnection of the tubes could damage the nipples on the pressure sensor N B There are other variants besides those shown in the sketch See Section 3 3 Docking Configurations COOL DX Run and secure...

Страница 13: ...g unit see illustration The dimensions and capacity of the COOL DX Top cooling unit are designed for connection to the size 04 12 GOLD RX Top air handling units For a list of the capacity sizes of coo...

Страница 14: ...D unit to felicitate correct positioning during installation See illus tration Dismantle the service hatch When you ve dismantled the service hatch remove and discard the cover plate located inside th...

Страница 15: ...itch see the illustration The wiring terminal for incoming earth is situated right next to the safety switch See section 10 Technical data Factory fit ted cables The power supply is con nected here Sa...

Страница 16: ...the cable to control unit See sketch Push aside part of the cable gland to insert the com munication cable through it Connect the cable to an optional bus connection on the control unit Adjust the le...

Страница 17: ...ne for high pressure If the operating pressure in any of the circuits exceeds or drops below a limit value the relevant compressor is switched off The text COOL DX PRESSURE LIMITING is displayed in th...

Страница 18: ...ome other way becomes superheated in the atmosphere poisonous gases can form Important Charging with refrigerant must be carried out according to the recommendations of the refrigerant producer Avoid...

Страница 19: ...ow airflow across the condensor Excessively high exhaust air temperature The high pressure sensor is defective Check the airflow Check the exhaust air temperature Check replace Significant freezing on...

Страница 20: ...hen the unit is at its final location There are sockets for the adjustable support feet 50 50 21 K 1 M 1 COOL DX 20 30 40 60 80 1 End connection panel optional 2 For the locations of the duct connecti...

Страница 21: ...1 2 3 3 9 4 1 5 0 1 5 1 6 2 0 56 2 66 7 97 5 11 8 17 1 26 3 4 50 5 00 6 00 5 50 5 20 7 50 3 ph 400 V 40 A 3 ph 400 V 50 A 3 ph 400 V 80 A 708 779 852 31 31 31 80 1 2 3 5 2 6 0 7 0 2 0 2 4 2 8 67 0 96...

Страница 22: ...Size 08 capacity variant 1 8 7 4 6 1 2 5 Size 60 all capacity variants and size 80 capacity variants 1 and 2 3 1 3 4 9 7 5 6 8 1 IQnomic Plus Control unit 2 Control circuit fuse 3 Safety fuses Compre...

Страница 23: ...5 6 9 10 3 11 2 COOL DX Top Size 05 all capacity variants size 08 capacity variant 1 1 Transformer 2 IQnomic Plus Control unit 3 Contactor with auxiliary contact for Compressor 1 4 Contactor with aux...

Страница 24: ...X1 B5 PE 2 1 2 KM2 1 4 3 4 B5 4 A1 A2 KM2 1 2 1 7 3 4 1 7 5 6 1 7 14 13 1 8 22 21 1 3 2 br bl blue 43 44 20 4G1 5 mm W2 19 13 1 14 13 14 KM2 1 4 13 11 1 12 11 blue br bl blue br 0 1 00 12 11 13 14 KM1...

Страница 25: ...KM1 1 3 11 12 2 A1 A2 KM2 1 2 1 6 3 4 1 7 5 6 1 7 14 13 1 8 22 21 1 3 4 1 2 KM2 1 4 3 4 5 6 1 2 3 4 5 6 QM2 1 8 I I I W V U PE M2 3 M PE 2 13 14 QM2 1 6 13 14 13 14 KM2 1 4 19 20 1 3 43 44 26 33 34 28...

Страница 26: ...13 14 13 14 KM2 1 4 19 20 43 44 10 00 11 12 11 1 13 14 13 1 19 20 B5 B5 W1 W2 T1 400 415V 230V 01 PE 3 1 2 3 4 5 6 QM1 1 6 I I I 13 14 QM1 1 5 1 2 3 4 5 6 QF1 I I I A1 A2 KM1 1 2 1 5 3 4 1 6 5 6 1 6...

Страница 27: ...5 B5 W1 W2 T1 400 415V 230V 01 PE 3 1 2 3 4 5 6 QM1 1 7 I I I 13 14 QM1 1 6 1 2 3 4 5 6 QF1 I I I A1 A2 KM1 1 2 1 6 3 4 1 6 5 6 1 6 14 13 1 7 22 21 1 2 2 A1 A2 KM2 1 2 1 8 3 4 1 8 5 6 1 8 22 21 1 3 14...

Страница 28: ...0 03 X1 R1 R2 00 X1 04 X1 00 X1 21 22 KM1 1 2 21 22 KM2 1 3 10 10 grey black brown grey black brown black brown black brown black brown black brown R3 00 X1 05 X1 21 22 KM3 1 3 10 A1 A2 KM2 1 2 1 7 3...

Страница 29: ...eparator Rx Crankcase heater BP1 P BP2 P EIA 485 24V supply BLACK GREEN WHITE B1 1 P BLACK GREEN WHITE B2 1 P BLACK GREEN WHITE B1 2 P BLACK GREEN WHITE B2 2 P L1 L2 11 12 2 4 13 14 19 20 43 44 26 33...

Страница 30: ...all capacity variants BP1 P BP2 P EIA 485 24V supply BLACK GREEN WHITE B1 1 P BLACK GREEN WHITE B2 1 P BLACK GREEN WHITE B1 2 P BLACK GREEN WHITE B2 2 P L1 L2 11 12 2 4 13 14 19 20 43 44 26 33 34 28 3...

Страница 31: ...s Inspection measure Approved Done Remarks Installation according to instructions Condensate drain correctly connected water trap filled with water The supply air filter in the GOLD unit has been move...

Страница 32: ...Prot motor switch Compressor 2 8 5 A 12 1 D10 8 5 A 12 2 D16 14 4 A 20 1 D10 13 0 A 20 2 D16 14 4 A 20 3 D16 18 0 A 30 1 D16 14 4 A Prot motor switch Compressor 1 30 2 13 0 A Prot motor switch Compre...

Страница 33: ...com 33 COOL DX Top Inspection COOL DX Top size Factory preset value Checked value Safety switch Compressor 1 Safety switch Compressor 2 05 1 D8 D13 05 2 D8 D13 08 1 D8 D13 Safety switch Compressor 1...

Страница 34: ...ctory preset value Checked value IQnomic Function selector switch 1 05 1 2 IQnomic Function selector switch 2 1 05 2 2 2 08 1 2 1 08 2 2 2 12 1 2 1 12 2 2 2 20 1 2 1 20 2 2 2 20 3 2 3 30 1 2 1 30 2 2...

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