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INTRODUCTION

 

1-2 

09/2009

 

SWAPLOADER, U.S.A., LTD. 

1800 N.E. BROADWAY, DES MOINES, IOWA 50313 

 

LIMITED WARRANTY STATEMENT 

Effective September 1, 2009 

 

SwapLoader U.S.A., Ltd., (SwapLoader), warrants to the original purchaser of any new SwapLoader product sold by an 
authorized SwapLoader distributor or service center, that such products are free of defects in material and workmanship.  All 
SwapLoader products with an original factory invoice date of September 1, 2009 or later qualify for warranty as defined in this 
Limited Warranty Statement. 

 

 

Repair or replacement of parts on SwapLoader products are covered under warranty for forty-eight (48) months from 
date of Retail Sale by an authorized SwapLoader Distributor or service center, subject to any applicable federal, state 
or local taxes, and not to extend beyond sixty (60) months from the original factory invoice date.  SwapLoader will, at 
its discretion, either repair the defective parts or replace them with equivalent parts, subject to the conditions below. 

 

 

Labor charges authorized by the SwapLoader Warranty Department are covered under warranty for a period of twelve 
(12) months from the date of Retail Sale by an authorized SwapLoader Distributor or service center, and not to extend 
beyond twenty-four (24) months labor from the original factory invoice date. 

 

 

Warranty Registration Card must be returned within 15 days of Retail Sale of SwapLoader hoist to SwapLoader, Des 
Moines, Iowa. If unit has not been registered, then the warranty start date will revert to the original factory invoice 
date.  Warranty Registration is the ultimate responsibility of the owner and may be accomplished by the completion 
and return of the product registration form included in the SwapLoader hoist manual.  If the owner is not sure that 
product registration is completed, then SwapLoader encourages them to contact us at 888-767-8000 to confirm. 

 

 

Defective parts must be reported to SwapLoader within 30 days of discovery on a SwapLoader warranty claim report 
form.  A Return Goods Authorization (RGA) number must be issued to the claiming party prior to the return of any 
defective part to be considered for warranty. 

 

 

Warranty service must be performed by a distributor or service center authorized by SwapLoader to sell and/or service 
SwapLoader products, which will use only new or remanufactured parts or components furnished by SwapLoader 
U.S.A., Ltd.  SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight. 
 Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight 
prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form.  
Upon evaluation of the returned parts, once warranty is approved, credit will be issued to the appropriate account for 
the approved warranty costs which may include parts, labor, and/or freight. 

 

 

The warranty covers only defective material and workmanship. It does not cover depreciation or damage caused by 
normal wear and tear, accident, mishap, untrained operators, or improper or unintended use. The owner has the 
obligation of performing routine care and maintenance duties as stated in SwapLoader’s written instructions, 
recommendations, and specifications. Any damage resulting from owner/ operator failure to perform such duties shall 
void the coverage of this warranty. The cost of labor and supplies associated with routine maintenance will be paid by 
the owner. 

 

 

In no event will SwapLoader, the SwapLoader distributor or any company affiliated with SwapLoader be liable for 
business interruptions, costs of delay, or for any special, indirect, incidental or consequential costs or damages. Such 
costs may include, but are not limited to loss of time, loss of revenue, loss of use, wages, salaries, commissions, 
lodging, meals, towing, hydraulic fluid, travel, mileage, or any other incidental costs. 

 

 

SwapLoader is not responsible for the removal or replacement of accessories (fenders, toolbox, etc.). 

 

 

Warranty shall not apply if the equipment is operated at capacities in excess of factory recommendations. 

 

 

Warranty is expressly void if the seal on the main relief control valve has been broken. 

 

 

SwapLoader will ship the replacement part by the most economical, yet expedient means possible.  Expedited freight 
delivery will be at the expense of the owner. 

 

 

Warranty is expressly void if serial number plate or stamping is tampered with. 

 

IT IS EXPRESSLY UNDERSTOOD AND AGREED THAT THERE ARE NO WARRANTIES MADE BY THE MANUFACTURER OR 
ITS AGENTS, REPRESENTATIVES OR DISTRIBUTORS, EITHER EXPRESSED, IMPLIED, OR IMPLIED BY LAW, EXCEPT 
THOSE EXPRESSLY STATED ABOVE IN THIS STANDARD LIMITED WARRANTY AGAINST DEFECTS IN MATERIAL AND 
WORKMANSHIP. THE MANUFACTURER AND ITS AGENTS, REPRESENTATIVES AND DISTRIBUTORS SPECIFICALLY 
DISCLAIM ANY IMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. 

 

SWL Warranty 083109

 

Содержание SL-2418

Страница 1: ...Model SL 2418 Parts and Operations Manual Hoist Serial Number ____________________ ...

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Страница 3: ...50H75 REV A SL 2418 DECAL ASSEMBLY 5 8 1 6 ON DASHBOARD 10 10 OUTER TUBE ASS Y REF 50H65 5 9 10 10 ON VISOR 7 1 8 2 12 2 12 11 3 4 OUTER TUBE ASS Y REF 50H65 ...

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Страница 5: ...ekly Service 50 Operations Monthly Service 200 Operations Yearly Service Lubrication Diagram Hydraulic Oil Specifications Hydraulic Filter Interchange General Maintenance Parts List Replacement Bearing List Mast Lock Safety Latch Inspection Adjustment Instructions Pressure Check Instructions Outer Tube Clamp Inspection and Adjustment Instructions EHV Manual Over Ride Instructions V PARTS LIST Base...

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Страница 7: ...INTRODUCTION ...

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Страница 9: ...bility of personal injury or machine damage Record your SwapLoader Hoist serial number in the appropriate space provided on the title page Your SwapLoader dealer needs this information to give you prompt efficient service when you order parts It pays to rely on an authorized SwapLoader Distributor for your service needs For the location of the Distributor nearest you contact SwapLoader NOTE It is ...

Страница 10: ...y SwapLoader U S A Ltd SwapLoader will invoice the distributor or authorized service center for the replacement parts and freight Upon completion of the repair any defective parts to be returned for warranty consideration must be returned freight prepaid with a copy of the SwapLoader issued RGA form and a copy of the completed warranty claim report form Upon evaluation of the returned parts once w...

Страница 11: ...or with the hook to the rear 4 Do not exceed 1 500 Engine RPM when operating the Power Take Off P T O Never leave the P T O in gear while transporting 5 The hoist must be used with containers that properly fit the hook and rear holddowns The container specifications must match the hoist specifications 6 Keep the containers and hoist in good working order DO NOT use if repairs are needed Perform pe...

Страница 12: ...is the responsibility of the owner and or installer to insure that any additional safety devices required by state or local codes are installed on the SwapLoader Hoist and or Truck Chassis 10 Keep away from overhead power lines Serious injury or death can result from contact with electrical lines Use care when operating hoist near electrical lines to avoid contact 11 Avoid contact with high pressu...

Страница 13: ...CIFICATIONS 4 ONE 90P10 HYDRAULIC OIL FLAMMABLE 5 2 90P11 HOIST FALLING 6 ONE 90P13 SAFETY INSTRUCTIONS 7 ONE 90P18 RELIEF VALVE 8 ONE 90P52 PROP DECAL 9 ONE 90P78 HIGH PRESSURE FLUID The following is a list of all the Swaploader Safety Decals and their part numbers Please use when reordering replacement decals 90P07 OPERATIONS SERVICE MANUAL WARNING ...

Страница 14: ...INTRODUCTION 1 6 09 2009 90P08 HOIST BODY SPECIFICATIONS 90P09 HYDRAULIC OIL SPECIFICATIONS 90P10 HYDRAULIC OIL FLAMMABLE 90P11 HOIST FALLING 90P13 SWAPLOADER SAFETY INSTRUCTIONS 90P18 RELIEF VALVE ...

Страница 15: ...INTRODUCTION 1 7 09 2009 90P52 PROP DECAL OPTIONAL 90P78 HIGH PRESSURE FLUID ...

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Страница 17: ...INSTALLATION ...

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Страница 19: ...SwapLoader on a truck chassis will generally follow these steps 1 Install hoist assembly onto truck chassis 2 Mount the hydraulic control valve to the hoist and install the hydraulic plumbing from the control valve to the hydraulic cylinders Then install the control levers in the cab and route the control cables or air lines if you have air shift controls to the hydraulic control value assembly 3 ...

Страница 20: ... owner operator to ensure the completed chassis meets or exceeds all federal state and local regulations Also the hoist should not be used to lift and haul any load that exceeds the load rating of any of the individual components of the completed chassis tires axles suspension etc The clear frame dimension indicated in the picture above allows for the overall length of the hoist plus 5 inches for ...

Страница 21: ...ntrol valve assembly and the hydraulic tank You should consult the truck chassis supplier for any limitations regarding drilling mount holes in the truck chassis frame rails Typically the holes must be at least 2 from the top of the truck chassis rails Reference figures C D Once the locations of the mount brackets have been determined use the mount brackets as a template for marking the mounting h...

Страница 22: ...tepped channels etc Note Prior to any welding consult the truck manufacturer for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be connected as close as possible to the part being welded to avoid the possibility of arching across bearings gears etc Note The hoist mainframe is made from high strength low allo...

Страница 23: ...8 INS 2 5 04 2020 52H35 SL 2418 HOIST INSTALLATION KIT ASS Y 19 18 17 HYD CONTROL VALVE REF 6 9 10 5 12 13 3 7 11 14 9 REF 8 15 16 4 8 15 16 HYD TANK REF HYD TANK REF 19 20 21 HYD CONTROL VALVE REF 8 15 16 4 ...

Страница 24: ...Drawing No 91H01 The tubing should be supported by the clamp assemblies that are provided in the Loose Parts Box 4 Determine the best location in the cab for the control levers Pt No 20P08 The location should be such that the controls can be easily reached while operating the truck A control lever console Pt No 20P09 is provided to facilitate the mounting of the control levers 5 Assemble and insta...

Страница 25: ...SL 2418 INS 2 7 04 2020 90H64 REV A SL 240 2418 MANUAL CONTROL ASS Y 2 SECTION 21 CONTROL JIB 3 HOIST CONTROL 3 4 TYP 6 TYP 5 21 REF HYD TANK REF 1 2 ...

Страница 26: ...SL 2418 INS 2 8 04 2020 91H01 SL 2418 16 SEE NOTE 1 2 17 11 1 15 1 12 10 9 7 7 3 4 8 8 6 7 5 7 6 7 14 HYD CONTROL VALVE REF 13 BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE RIGHT ADP BHD TEE LEFT ADP ...

Страница 27: ...supplied are 84 inches long Your particular mounting may require different length control cables which can be purchased locally or through Swaploader Take proper care when routing the control cables as a good cable path is essential for a proper operating system Keep bends in the cable path to a minimum and be as generous as possible Under no circumstances should any bend be tighter than an 8 radi...

Страница 28: ...gh yoke and Terminal Eye holes Install Retaining Ring into groove between Terminal Eye and one side of the Yoke 6 Now with the Cable attached to the valve and control head turn the Flange Sleeve Assemble back onto the Threaded Hub until it is flush with the valve face When turning on the Flange Sleeve Assembly make sure that the control head remains in neutral 7 Thread the 750 16 UNF Jam Nut back ...

Страница 29: ... No 91H01 The tubing should be supported by the clamp assemblies that are provided in the Loose Parts Box See Drawing 52H35 4 Determine the best location in the cab for the control handle assembly Pt No 20P72 The location should be such that the controls can be easily reached while operating the truck A control handle console Pt No 51H27 is provided to facilitate the mounting of the control handle...

Страница 30: ...SL 2418 INS 2 12 04 2020 90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Страница 31: ...SL 2418 INS 2 13 04 2020 ...

Страница 32: ...d side or behind the cab if necessary which means longer hoses may be required 2 Drill four 4 holes for 5 8 inch diameter bolts provided in the mount angle of the hydraulic tank two per angle and the frame rails of the truck chassis Mount the hydraulic tank and install the hydraulic filter Install the hydraulic return hose and the hose barb fitting between the filter and the control valve assembly...

Страница 33: ...fications 7 8 13T 16 32 D P Hydraulic Pump Rotation L H As provided See Note 2 The hydraulic pump rotation can be reversed to R H by a qualified hydraulic technician or it can be sourced through Swaploader NOTE 1 P T O torque and power requirements are based on the unit operating at main relief pressure Normal operating pressure will be less NOTE 2 P T O output rotation will need to be R H clockwi...

Страница 34: ...n pumps for the SL 2418 hoist model MODEL L H Rotation Pump standard R H Rotation Pump special SL 2418 20P24 20P43 HOW TO IDENTIFY PUMP ROTATION To better understand the effects of pump rotation we must consider the path that oil takes through the pump Oil enters the pump through the inlet suction port travels around the outside of the gears and is forced out through the outlet exhaust port Oil en...

Страница 35: ...ngth Install the hose on the hose barb fittings at the tank and at the pump and secure with the hose clamps provided NOTE Prior to startup this hose must be filled with oil 4 The pressure hose from the hydraulic pump to the control valve assembly is not supplied with the hoist as it must be made to the proper length This hose must be purchased from a local hydraulic hose assembly supplier per the ...

Страница 36: ...SL 2418 INS 2 18 04 2020 90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Страница 37: ...trol levers corresponds to the movement of the cylinders per the figure below 6 Install all safety decals and product decals per Drawing No 50H75 after final installation and painting have been completed The factory prior to shipment of a hoist will install some decals that have a premask layer The premask will need to be removed after painting the hoist It is very important when removing the prem...

Страница 38: ...will actually be used with the SwapLoader hoist and verify the following Outside dimensions of the long sills match the guiding rollers on the hoist The front hook dimensions are correct for the hoist The rear hold downs of the container latch into the hold downs on the hoist Check for any interference between the container and any part of the hoist i e Hydraulic tank hydraulic tubing or hose hydr...

Страница 39: ...gh 6 7 also see Illustrations Electric Over Hyd Valve SERVICE PARTS SL 2418 ITEM PART QTY DESCRIPTION 1 13P32 2 Hose Assy 60 08 08FJ 08FJ45 2 13P42 2 Hose Assy 30 08 08FJ 08FJ90 3 22P82 1 Solenoid Operated Valve Motor Spool 4 22P83 1 Solenoid Operated Valve Cyl Spool 5 22P84 1 Dump Valve 6 22P88 1 Relief Valve Cartridge 2800 NOTE The figures below do not necessarily depict your hoist and are only ...

Страница 40: ... harness from valve into the truck cab Determine the best location in the cab for the control box location and install with mounting screws included The location should be such that the controls can be easily reached while operating the truck ...

Страница 41: ...SL 2418 INS 2 23 04 2020 ...

Страница 42: ......

Страница 43: ... the bumper should not be located more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the bumper location c...

Страница 44: ...s gears etc 2 All welds should be done utilizing a low hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 TOTAL 114 82 REAR BUMPER ASSEMBLY 52H11 1800 NE Broadway Avenue Des Moines Iowa U S A 5...

Страница 45: ...cated more than 24 from the extreme rear of the vehicle including truck bodies See Fig 2 Once the length has been determined for the vertical channels weld them to the truck frame See additional notes on next page 4 Center the bumper weldment P N 52H12 with factory installed extensions P N 52H13 on the vertical channels P N 63H94 Position rear of bumper from rear of the hoist as indicated by the b...

Страница 46: ...w hydrogen welding process INSTALLATION INSTRUCTIONS continued 5 Weld the bumper weldment to the vertical channels See Fig 1 3 FIG 2 FIG 3 1 2 TRUCK FRAME REF MATERIAL LIST ITEM QTY P N DESCRIPTION WT lb PER EA 1 1 52H12 REAR BUMPER WDMT 95 66 2 2 63H94 VERTICAL CHANNEL 9 58 3 1 52H13 REAR BUMPER EXTENSIONS 58 42 TOTAL 173 24 REAR BUMPER ASS Y w EXTENSIONS 52H11 with 52H13 Extensions 3 1800 NE Bro...

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Страница 55: ...ately 5 above tire to allow for suspension movement See Fig 1 A maximum width of 48 from center of the truck to the outside edge of the fender should be maintained See Fig 2 3 Place fender bracket weldements Part No 10H74 on fender Position the brackets to avoid any mounting obstacles on hoist and or truck chassis FIG 1 FIG 2 Approximately 5 48 MAX HOIST MAINFRAME REF TRUCK FRAME REF TIRE REF TRUC...

Страница 56: ... NOTES Prior to any welding consult the truck manufacture for any special precautions that may need to be taken Typically the batteries must be disconnected and the ground lead from the welder should be as close to the part being welded to avoid the possibility of arcing across bearings gears etc 6 Weld mounting plates Part No 21H37 to fender tubes Part No 21H61 7 Position fender tubes with mount ...

Страница 57: ...10 05 09 REAR LIGHT BAR ASSEMBLY 51H68 ...

Страница 58: ...late to truck frame See Fig 2 Additional Notes 4 Position stub light bar weldment Part No 51H69 on truck frame Stub light bar weldment should be as high and as far back as possible on the truck frame to avoid interference with the bumper and fenders It may be necessary to modify the stub light bar weldment to avoid interference Drill mounting holes as required and mount using fasteners provided Se...

Страница 59: ...side of center plate See Fig 2 using the fasteners provided See Fig 3 9 Route all wire harnesses into the junction box Wire harnesses must enter the junction box through a compression fitting Based on the size of the wire harness choose a compression fitting with an appropriately sized grommet Make wiring connections in junction box with wire harness from truck cab as indicated on wiring diagram S...

Страница 60: ...10 05 09 ...

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Страница 65: ...OPERATION ...

Страница 66: ......

Страница 67: ...AINER 1 Engage the P T O Refer to P T O manual for operation 2 Retract the jib right control lever backward Then tilt the arm backward left control lever backward See Fig A 3 Make sure the work area in front of the container is clear of people and obstacles Move the truck backwards until the hook engages the curved lifting bar of the container NEVER EXTEND THE JIB to reach the proper catching heig...

Страница 68: ...rakes of the truck and steer to correctly align the truck with the container Watch the container rails to see that they come to rest centered on the rear rollers Do not extend the jib during lifting 5 When the container is resting on the frame move the jib forward all the way to ensure the container is held in the body locks right control lever forward DUMPING 1 Move the jib forward right control ...

Страница 69: ...backwards left control backward When the container touches the ground release the brakes to free the truck for forward movement caused by the container 3 Rotate jib all the way till the container touches the ground Pull away from container and rotate jib back into the transport position WARNING 1 DON T OVER SPEED THE PUMP 1 500 RPM MAXIMUM 2 DON T DUMP ON UNEVEN GROUND ...

Страница 70: ...TRUCTIONS RAISING PROP 1 Unload all cargo from the body 2 Raise hoist and stand prop in upright position 3 Lower hoist until rests on top of prop WARNING 1 DO NOT power hoist down onto prop 2 Make sure prop is inserted into retaining pocket on hoist See Figure B 3 DO NOT attempt to use prop to support the hoist with a loaded container Figure B ...

Страница 71: ...SL 2418 OPE 3 5 11 98 LOWERING PROP 1 Raise hoist and lower prop until it sets on the prop rest WARNING If the prop is not in perfect working order it must be repaired before using ...

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Страница 73: ...MAINTENANCE ...

Страница 74: ......

Страница 75: ...n lift cylinders quantity 4 Front pins on rear pivot joint weldment quantity 2 Fittings on rear pivot pins and rollers quantity 4 2 Check all bolts and retighten as required 4 Check adjustments on mast lock safety latch mechanism Refer to the Mast Lock Inspection Adjustment Instructions on page 4 7 of the maintenance section 3 Check adjustments on jib lockout valve Refer to the Jib Lockout Valve I...

Страница 76: ...SL 2418 MAI 4 2 04 2020 ...

Страница 77: ...mponents can occur ISO Grade 32 ISO Grade 46 Company Name Brand Name Grade Company Name Brand Name Grade Castrol BP Paradene 32AW Castrol BP Paradene 46AW CITGO A W 32 CITGO A W 46 Exxon Nuto H 32 Exxon Nuto H 46 Mobil DTE 24 DTE 13 Mobil DTE 25 DTE 15 Shell Tellus 32 Shell Tellus 46 SUNOCO Sun Vis 706 816 WR SUNOCO Sun Vis 747 821 WR HYDRAULIC FILTER ELEMENT SPECIFICATIONS INTERCHANGE CHART Eleme...

Страница 78: ...EPLACEMENT 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 22P46 HYDRAULIC CYLINDER NITRIDED ROD 3 1 2 X 24 Jib 22P50 SEAL KIT HYDRAULIC CYLINDER NITRIDED ROD for 22P46 Serial Numbers E00656 Later 20P34 SEAL KIT HYDRAULIC CYLINDER CHROME ROD for 20P44 Serial Number E00655 Earlier 20P28 HYDRAULIC VALVE CARTRIDGE COUNTERBALANCE 20P24 HYDRAULIC PUMP GEAR 4 46 CID L H ROT 20P43 HYDRAULIC PUMP GEAR 4 46...

Страница 79: ...C CONTROL VALVE 2 SECT 20P42 HYDRAULIC RELIEF VALVE CARTRIDGE 2800 PSI 21P28 HYDRAULIC VALVE 2 WAY 21P38 SEAL KIT FOR 21P28 90P71 WEAR PAD 12 Z CHANNEL 00755 3 8 LOCK WASHER 00P14 3 8 16 HEX NUT 00P68 3 8 16 x 1 1 4 FL HD SCREW SST 60H31 CLAMP LINER OUTER TUBE 00P58 3 8 16 x 1 1 2 FL HD SCREW BRASS 60H11 WEAR BLOCK JIB 61H90 WEAR BLOCK SPACER 00P79 3 8 16 x 3 4 FL HD SCREW BRASS ...

Страница 80: ...BLY 62H96 BRONZE BEARING QTY 1 PER PIN 51H70 MAIN PIVOT PIN FOR 50H74 PIVOT JOINT SUB ASSEMBLY 23H08 BRONZE BEARING QTY 1 PER PIN 80P09 ROLLER ASSEMBLY FOR 50H74 PIVOT JOINT SUB ASSEMBLY 23H07 BRONZE BEARING QTY 1 PER ROLLER 20P45 or 22P47 HYD CYLINDER 5 1 2 x 39 Lift Dump 22P14 CYLINDER BEARINGS CONTACT SWAPLOADER ...

Страница 81: ...time when an adjustment may be required Prior to making any adjustments SwapLoader recommends that you begin with inspecting all mast lock components for damage or wear see illustrations below First inspect the adjustment tube and bolt on the jib make sure nothing is missing or bent Next inspect the release lever and connection bar on the outer tube look for any missing or bent components such as ...

Страница 82: ...cted 2 Inspect the gap between the mast lock latch and the latch bar on the pivot joint Look for a clearance of approximately 1 4 if not proceed to steps 3 5 3 Loosen the jam nut on the adjustment bolt 4 Turn the adjustment bolt counter clockwise to increase the gap or clockwise to decrease the gap 5 Once the 1 4 clearance is achieved then tighten the jam nut Make sure to hold the adjustment bolt ...

Страница 83: ... on the driver side of the hoist see Drawing No 50H72 in the Part List pages of the manual Visually inspect the jib lockout valve roller and the condition of the valve ramp on the hoist pivot joint without a container on the hoist see illustration on the next page this is most easily performed with the hoist back in a dismount mode If either part shows signs of wear or damage then replace or repai...

Страница 84: ... into proper adjustment then tighten up the mount bracket screws PART NUMBER SPECIFICATION SwapLoader Pt No Work Port Size Spool Type Pressure Maximum Flow Rate Maximum 21P28 3 4 16 ORB SAE 8 2 Way 2 Position N C 4 600 PSI Nominal 16 GPM Nominal Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SIDE VIEW Mainframe Ref Mainframe Ref ...

Страница 85: ...ost Hyd Pressure Gauge Hose Ass y Part No 22P10 PRESSURE CHECK STEPS 1 Locate the 90 male JIC 4 hydraulic adapter SWL 10P37 found on the top of the hoist hydraulic control valve see illustration below This 90 male 4 JIC hydraulic adapter is supplied by SwapLoader and should be installed in the hydraulic control valve at the time of the hoist installation see the hoist parts operations manual SWL P...

Страница 86: ... 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 2418 should have a reading of 2 800 PSI 6 With the pressure check complete release all functions and disengage the P T O Please contact your SwapLoader Distributor or SwapLoader USA should you have any questions regarding this procedure SWL P N 10P37 Hydraulic Adapter Hyd Control Valve Ass y MP MJIC 90 4 4 PRESSUR...

Страница 87: ...re gauge to the hydraulic control valve see illustration below 3 Start the truck 4 Push the lift dump circuit lever left until the lift dump cylinder bottoms out see illustration on the right Continue to push the lever forward until steps 5 6 are complete 5 Check the gauge for the maximum developed system pressure The SL 2418 should have a reading of 2 800 PSI 6 With the pressure check complete re...

Страница 88: ...ny parts as needed see Drawing No 50H73 in the Parts List pages of the manual If the clamp liner and other components are found to be or have been brought up to satisfactory condition but a gap greater than 1 8 exists between the inner and outer tubes then proceed to the outer tube clamp adjustment steps below ADJUSTMENT Refer to the 100 200 series Hoist Clamp Assembly Illustration above for the f...

Страница 89: ... Alternatively the figure above is labeled showing which spool performs which function Press the button on the spool hold and then press the manual over ride button on the bottom of the valve shown in the figure to the right NOTE Make sure to press the valve spool button and manual over ride button simultaneously A Phillip s screwdriver is recommended to be used to assist in pressing in the valve ...

Страница 90: ......

Страница 91: ...PARTS LIST ...

Страница 92: ......

Страница 93: ...6 94 TUBE STOP WELDMENT 1 52H78 6 23 64 BASE CYLINDER CIRCUIT 1 90H99 7 0 13 NUT LOCK 5 8 11 UNC GR8 4 00P55 8 0 31 HHCS 5 8 11 UNC X 1 3 4 GR8 4 00P91 9 0 10 NAME PLATE INSERT 1 90P90 10 DISC LOCK WASHER TORQUE SPEC S BOLT SIZE SAE GR 8 ASS Y TORQUE FT LBS 3 8 7 16 5 8 1 2 1 7 8 3 4 50 80 120 230 380 400 400 NOTE LUBRICATE BOLT THREADS BEFORE TORQUING THE ASSEMBLY 2746 20 TOTAL 2 3 6 4 5 3 2 10 6...

Страница 94: ...50H72 REV E SL 2418 MAINFRAME SUB ASSEMBLY 3 7 6 2 8 9 10 11 13 10 9 8 3 6 13 11 7 8 18 19 17 ...

Страница 95: ...1 2 7 0 09 HHCS1 2 13 UNC x 1 00P09 4 8 0 08 SHCS 7 16 14 UNC x 1 2 GR8 01P25 6 9 0 02 WASHER DISC LOCK 7 16 DIA PR 01P29 6 10 0 02 WASHER DISC LOCK 1 2 DIA PR 01P30 4 11 0 07 WASHER DISC LOCK 7 8 DIA PR 01P33 2 12 33 88 ROLLER ASSEMBLY 80P09 2 13 0 02 1 8 NPT ZERK 90P03 4 14 0 03 1 8 NPT ZERK 45 90P28 2 15 11 8 1 13 6 14 2 8 11 2 14 6 13 1 11 8 5 4 12 15 3 11 8 3 1 13 7 9 10 14 TORQUE SPEC BOLT S...

Страница 96: ... D SL 2418 TELESCOPIC JIB SUB ASSEMBLY 13 5 18 2 1 6 TYP 15 19 23 2 3 2 11 12 17 20 22 21 24 25 8 26 7 TYP 10 9 27 4 20 3 2 14 TYP 16 9 3 14 1 2 TYP 1 23 6 19 15 2 16 27 4 WEAR BLOCK BEYOND SEE DETAIL C C BEYOND ...

Страница 97: ...SAFETY LATCH ASSEMBLY SL 2418 50H76 REV C ...

Страница 98: ...52H35 SL 2418 HOIST INSTALLATION KIT ASS Y 19 18 17 HYD CONTROL VALVE REF 6 9 10 5 12 13 3 7 11 14 9 REF 8 15 16 4 8 15 16 HYD TANK REF HYD TANK REF 19 20 21 HYD CONTROL VALVE REF 8 15 16 4 ...

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Страница 100: ...99 REV A SL 2418 1 1 10 10 11 2 2 14 13 12 8 3 3 6 5 4 7 HYD CYL 5 1 2Ø x 39 22P47 REF HYD CYL 3 1 2 Ø x 24 22P46 REF 9 2 2 2 2 BHD TEE RIGHT ADP BHD TEE LEFT ADP BHD UNION LOWER ADP BHD UNION UPPER ADP 9 ...

Страница 101: ...91H01 SL 2418 16 SEE NOTE 1 2 17 11 1 15 1 12 10 9 7 7 3 4 8 8 6 7 5 7 6 7 14 HYD CONTROL VALVE REF 13 BHD UNION UPPER ADP BHD UNION LOWER ADP BHD TEE RIGHT ADP BHD TEE LEFT ADP ...

Страница 102: ...90H98 SL 220 222 240 2418 HYD SUB ASS Y PUMP CIRCUIT HYD PUMP REF TANK STRAINER REF 20P07 HYD TANK REF 20P25 HYD CONTROL VALVE REF 3 4 2 1 6 1 5 SUPPLIED BY CUSTOMER ...

Страница 103: ...50H75 REV A SL 2418 DECAL ASSEMBLY 5 8 1 6 ON DASHBOARD 10 10 OUTER TUBE ASS Y REF 50H65 5 9 10 10 ON VISOR 7 1 8 2 12 2 12 11 3 4 OUTER TUBE ASS Y REF 50H65 ...

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Страница 105: ...OPTIONS ...

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Страница 108: ...90H61 REV B SL 220 222 240 2418 AIR CONTROL ASS Y 2 SECTION 2 2 TYP 3 CONTROL JIB 1 HOIST CONTROL 1 5 5 4 PORT SUPPLY AIR 1 4 18 NPTF 7 6 ...

Страница 109: ... ADP PUSH ON TUBE MP 4 4 20P74 REF AIR PRESS PROTECTION VALVE BRASS ADP PUSH ON TUBE MP 4 2 1 4 O D NYLON TUBE BLACK BRASS ADP PUSH ON TUBE MP SVL 90 4 2 BRASS ADP PUSH ON TUBE MP 4 2 HYD CONTROL VALVE ASS Y 20P95 REF 20P88 REF W AIR SHIFT KITS HYD ADP MP FMP 4 2 HYD ADP MP FMP 4 2 1 4 18 NPTF CONTROL HANDLE ASS Y LEAVE EXHAUST PORT OPEN ...

Страница 110: ...HOIST INSTALLATION KIT EHV SL 2418 52H86 ...

Страница 111: ...EHV TANK CIRCUIT SL 2418 91H30 REV A ...

Страница 112: ...EHV PUMP CIRCUIT 200 SERIES 91H31 ...

Страница 113: ...T M U S A LTD EHV VALVE HOSE CIRCUIT SL 2418 91H33 ...

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Страница 116: ...1800 NE Broadway Avenue Des Moines Iowa U S A 50313 2644 Phone 515 266 3042 Fax 515 313 4426 Toll Free 888 767 8000 E Mail sales swaploader net Web Site www swaploader com ...

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