Swagelok PRS4 Скачать руководство пользователя страница 6

 

Operation 

Required Tools for Operation 

No tools are required for changing the set pressure on a standard regulator. 

A 20 mm open-ended wrench and a 13 mm open-ended wrench or socket are required for anti-tamper 
PRS4 regulators. 

A 12 mm open-ended wrench and a 4 mm hex drive are required for anti-tamper PRS8 regulators. 

 

Points of Attention Before Operation 

 

CAUTION 
The product can be hot or cold, depending on the environmental temperature and the process 
media temperature. Take the necessary precautions before operating or touching the product. 

 

Stopping flow through the regulator by closing a downstream shutoff valve may result in a rise in outlet 
pressure above the set pressure. This is usually referred to as 

lock-up

”. This phenomenon does not 

indicate a problem with the regulator. 

A decrease of the flow rate may result in a rise of the outlet pressure. An increase of the flow rate may 
result in a fall of the outlet pressure. This is usually referred to as 

droop

”. This phenomenon does not 

indicate a problem with the regulator. 

A decrease of the inlet pressure may result in a rise of the outlet pressure. An increase of the inlet 
pressure may result in a fall of the outlet pressure. This is usually referred to as 

inlet dependency

” or 

Supply Pressure Effect (SPE)

”. This phenomenon does not indicate a problem with the regulator. 

 

Adjusting the Set Pressure 

The set pressure is the desired outlet pressure of the regulator.  

To set the regulator, ensure that the supply pressure is greater than the required set pressure but does 
not exceed the maximum rating of the regulator. 

The regulator must be able to flow in order for it to reduce the outlet pressure. 

 
1.  Partially open any downstream valve. This will allow minimal flow through the regulator when adjusting the 

set pressure, reducing media consumption during this process. 

2.  Fully unwind the adjustment knob counterclockwise. 
3.  Steadily open the supply valve to allow inlet pressure to the regulator. 
4.  To operate the regulator, turn the adjustment knob clockwise to increase the set pressure. Turn the knob 

counterclockwise to reduce the set pressure. 

5.  To obtain the most accurate set pressure, final adjustment must be made while 

increasing

 the set 

pressure. If the desired outlet pressure is exceeded, reduce the pressure below this value then increase 
up to it. 

6.  Fully open the downstream valve to allow full flow during operation. 
7.  Once under flow conditions make any final set pressure adjustments per steps 3 and 4 if required. 

Содержание PRS4

Страница 1: ...PRS4 and PRS8 Pressure Reducing Regulator User Manual Read the complete manual before installing and using the regulator...

Страница 2: ...dia should be free of excessive moisture to prevent icing at high flow Always wear the appropriate protective clothing including safety glasses gloves etc if required Follow the applicable safety and...

Страница 3: ...Operation 6 Points of Attention Before Operation 6 Adjusting the Set Pressure 6 Maintenance 7 Required Tools for Maintenance 7 Points of Attention Before Removal from the System 8 Removal from the Sys...

Страница 4: ...oduct failure Standard Features Threaded construction Stainless steel as standard Fully serviceable Diaphragm sensing Bottom mounting Additional Options The regulator is available with the following o...

Страница 5: ...s materials of construction and the system media Installation Verify that the regulator its connections and any accessories are undamaged Verify that the regulator and any accessories are suitable for...

Страница 6: ...sure may result in a fall of the outlet pressure This is usually referred to as inlet dependency or Supply Pressure Effect SPE This phenomenon does not indicate a problem with the regulator Adjusting...

Страница 7: ...ng or normal operation Swagelok recommends having maintenance kits readily available on site The need for maintenance kits is particularly important during the commissioning phase of a system installa...

Страница 8: ...or toxic If required take the necessary safety precautions to ensure a safe workspace and your personal safety CAUTION The product can be hot or cold depending on the environmental temperature and the...

Страница 9: ...ide C1 12 Washer C1 13 Hex nut C1 3 7 5 14 Clamp ring C1 15 Set spring C1 C4 16 Spring guide C1 Lubricate central recess 17 Ball C1 Lubricate 18 Spring housing N A 37 50 Lubricate threads 19 C ring D1...

Страница 10: ...10 PRS4 Series Exploded View Fig 1...

Страница 11: ...11 PRS4 Series Section View Fig 2...

Страница 12: ...12 PRS8 Series Exploded View Fig 3...

Страница 13: ...13 PRS8 Series Section View Fig 4...

Страница 14: ...e 11 6a PRS4 series Remove the seat retainer 8 using the seat retainer insertion tool Remove the seat 7 seat O ring 6 poppet 5 and poppet spring 3 from the body 1 6b PRS8 series Remove the seat retain...

Страница 15: ...guide 11 12 Lightly lubricate the spring housing threads 18 and screw it onto the body 1 Torque to 37 lbf ft 50 N m PRS8 Series 1 Secure the body 1 in a vise 2 Fit the poppet O ring 4 onto the poppet...

Страница 16: ...ly 14 5 psig 1 bar on the regulator and close the downstream shutoff valve 4 Monitor the outlet pressure An increase in pressure over time indicates a seat leak 5 Repeat the procedure with the highest...

Страница 17: ...er than the desired set pressure The outlet pressure rises too much when going from a dynamic to a static situation There is too much flow in the dynamic situation A larger regulator or parallel regul...

Страница 18: ...18...

Страница 19: ...19...

Страница 20: ...e Swagelok Limited Lifetime Warranty For a copy visit swagelok com or contact your authorized Swagelok representative Swagelok Snoop TM Swagelok Company Loctite TM Henkel Corp Krytox TM The Chemours C...

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