Suzuki SY419, Дополнительное руководство по обслуживанию

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5) Using special tool and hammer, drive out differential side pinion
shaft pin and then disassemble component parts.
Special Tool
(C): 09922-85811 (4.5 mm)
1. Differential
case
2. Differential
gear
3. Differential
pinion shaft
Adjustment and Reassembly
Judging from abnormality noted before disassembly and what is
found through visual check of component parts after disassembly,
prepare replacing parts and proceed to reassembly. Make sure
that all parts are clean.
1) Assemble differential gear and measure thrust play of differen-
tial gear as follows.
Special Tool
(A): 09900–20606
(B): 09900–20701
Differential gear thrust play:
0.05 – 0.33 mm (0.002 – 0.013 in.)
Left side
Hold differential assembly with soft jawed vise and apply
measuring tip of dial gauge to top surface of gear.
Using 2 screwdrivers, move gear up and down and read
movement of dial gauge pointer.
1. Screwdriver
2. Differential gear
Left side
Right side
Using similar procedure to the above, set dial gauge tip
to gear shoulder.
Move gear up and down by hand and read dial gauge.
Right side
1. Differential gear
2) If thrust play is out of specification, select suitable thrust washer
from among following available size, install it and check again
that specified gear play is obtained.
MANUAL TRANSMISSION 7A-17
Available thrust
washer thickness
0.9, 0.95, 1.0, 1.05, 1.1, 1.15 and 1.2 mm
(0.035, 0.037, 0.039, 0.041, 0.043, 0.045,
and 0.047 in.)