45
SAFETY CHECK OUT
!
ENGINE AND TRANSMISSION
CHASSIS
COLD TIRE INFLATION PRESSURE
ELECTRICALS
ROAD TEST INSPECTION
After completion of the setting-up the motor-
cycle all the following items should be dou-
ble-checked to confirm that the operation and
function of the motorcycle are satisfactory.
Now, setting-up the motorcycle and pre-deliv-
ery inspection have been completed and the
motorcycle can be passed to the customer.
ITEM
MEASURE
SPECIFICATIONS
Transmission oil
Check/Fill
750 ml
(0.8/0.7 US/Imp qt)
Fuel tank
Drain/Fill
8.0 L
(2.1/1.8 US/lmp gal)
Fuel/Oil premixture
ratio
Oil type
30:1
Throttle cable
Check/Adjust
2.0–4.0 mm
(0.08–0.16 in)
Exhaust system
Leakage
Fuel system
connection
Circlip/Leakage
Engine coolant
Leakage/Level
1 100 ml
(1.2/1.0 US/Imp qt)
ITEM
MEASURE
SPECIFICATIONS
Disc brake (s)
Clean/Fluid level
Brake lever
Check/Adjust
11–15 mm
(0.43–0.59 in)
Brake pedal
Check/Adjust
Height: 0–10 mm
(0–0.4 in)
Clutch cable
Check/Adjust
10–15 mm
(0.4–0.6 in)
Drive chain
Lubricate/Adjust
40–50 mm
(1.6–2.0 in)
Oiling points
All necessary points
Wiring and cable
Routing/Operation
Wiring connectors
Clean/Tight
Front fork
Air pressure/
Operation
Rear shock absorber Operation
Tighten all nuts
and bolts
Torque those listed
in this manual
Cotter pins and
circlip
Fasteners, Check
FRONT
REAR
70–110 kPa
0.7–1.1 kgf/cm
2
10–16 psi
70–110 kPa
0.7–1.1 kgf/cm
2
10–16 psi
ITEM
CHECK FOR
Switch Operations
Operation
Engine stop switch
ITEM
CHECK FOR
Engine
Starting/Acceleration/
Smoothness/Noise
Transmission
Operation/Noise
Drive chain
Operation/Noise
Clutch
Operation/Noise
Brake
Front/Rear, Operation/Noise
Steering
Stability
Suspension
Operation
Control cables
Operation/Proper return
Leakage
Fuel/Oil/Exhaust/Coolant
