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AN650/AK7 (’07-MODEL) 49

THROTTLE BODY

THER RA FAN + COOLANT

ITEM

SPECIFICATION

NOTE

TO sensor resistance

19.1 – 19.7 k

Ω

TO sensor output voltage

Normal

0.4 – 1.4 V

: Gr/R

: B/Br

Leaning

3.7 – 4.4 V

: Gr/R

: B/Br

Ignition coil primary peak voltage

More than 80 V (When cranking)

: W/Bl

: Ground

: B/Y

: Ground

HO2 sensor heater resistance

* Approx. 13

Ω

at 20 °C (68 °F)

HO2 sensor output voltage

Idle speed

* 0 – 1.0 V

5 000 r/min

* 0 – 1.0 V

PAIR solenoid valve resistance

20 – 24

Ω

at 20 °C (68 °F)

CVT primary pulley position sensor

Compressed

1.9 – 2.3 k

Ω

Extended

0.2 – 1.0 k

Ω

CVT primary pulley position sensor
output voltage

: Idle speed

Approx. 3.3 V

: 3 000 r/min

Approx. 1.3 V

: 3 000 r/min

Approx. 0.5 V

CVT secondary pulley revolution
sensor resistance

400 – 600

Ω

CVT secondary pulley revolution
sensor peak voltage

More than 5 V at idle speed

: Y,

: W

ITEM

SPECIFICATION

I.D. No.

* 10G2

Bore size

32 mm (1.26 in)

Fast idle r/min

* 1 200 – 1 600 r/min

Idle r/min

1 200 ± 100 r/min

ISC valve resistance

* Approx. 80

Ω

at 25 °C (77 °F)

Throttle cable play

2.0 – 4.0 mm

(0.08 – 0.16 in)

ITEM

STANDARD/SPECIFICATION

LIMIT

Thermostat valve opening temper-
ature

Approx. 88 °C (190 °F)

—

Thermostat valve lift

Over 8.0 mm (0.3 in) at 100 °C (212 °F)

—

Engine coolant temperature sensor
resistance

20 °C (68 °F)

Approx. 2.45 k

Ω

—

50 °C (122 °F)

Approx. 0.811 k

Ω

—

80 °C (176 °F)

Approx. 0.318 k

Ω

—

110 °C (230 °F)

Approx. 0.142 k

Ω

—

Radiator cap valve opening pres-
sure

110 kPa (1.1 kgf/cm²)

—

Eclectic fan thermo-switch operat-
ing temperature

93 – 103 °C (199 – 217 °F)

—

OFF

87 – 97 °C (188 – 206 °F)

—

Содержание AN650/A

Страница 1: ...9 9 5 0 1 3 6 1 6 0 0 1 E AN650 A USE THIS MANUAL WITH AN650 SERVICE MANUAL 99500 36113 01E...

Страница 2: ...5 SDS CHECK 7 FI SYSTEM WIRING DIAGRAM 11 ECM PCM TERMINAL 12 FAIL SAFE FUNCTION 14 MALFUNCTION CODE AND DEFECTIVE CONDITION 15 C40 P0505 or P0506 and P0507 ISC VALVE CIRCUIT MALFUNCTION 16 C41 P2505...

Страница 3: ...Except for california E U Australia Canada California U S A JS1BU111200100524 JS1BU111200 100001 JS1BU111100114140 JS1BU121300100404 JS1BU111200 100001 JS1BU111200 100001 AN650A E 02 E 03 E 19 E 24 E...

Страница 4: ...el 100 mm 3 9 in Caster 26 10 Trail 106 mm 4 17 in Steering angle 41 right and left Turning radius 2 7 m 8 9 ft Front brake Disc brake twin Rear brake Disc brake Front tire size 120 70R15M C 56H tubel...

Страница 5: ...2 7 2 3 US Imp qt with filter change 2 900 ml 3 1 2 6 US Imp qt overhaul 3 400 ml 3 6 3 0 US Imp qt Transmission oil oil change 360 ml 12 2 12 7US Imp oz overhaul 400 ml 13 5 14 1US Imp oz Final gear...

Страница 6: ...el 100 mm 3 9 in Caster 26 10 Trail 106 mm 4 17 in Steering angle 41 right and left Turning radius 2 7 m 8 9 ft Front brake Disc brake twin Rear brake Disc brake Front tire size 120 70R15M C 56H tubel...

Страница 7: ...2 7 2 3 US Imp qt with filter change 2 900 ml 3 1 2 6 US Imp qt overhaul 3 400 ml 3 6 3 0 US Imp qt Transmission oil oil change 360 ml 12 2 12 7US Imp oz overhaul 400 ml 13 5 14 1US Imp oz Final gear...

Страница 8: ...se of a customer vehicle which is not periodically brought in for service with no past data value having been saved if the data value of a good vehicle condition have been already saved as a master ST...

Страница 9: ...pressure operation at the time of cold starting Approx 3 000 r min Check the manifold absolute pressure XX kPa Check the engine coolant temperature XX C Check the engine r min XXXX r min Check the ma...

Страница 10: ...nifold absolute pressure operation at the time of hot starting Check the engine coolant temperature Approx 100 C Check the manifold absolute pressure XX kPa Check the manifold absolute pressure XX kPa...

Страница 11: ...hen you may determine how changes have occurred with the pass of time and identify what problem is currently occurring With DTC not output if the value of engine coolant temperature is found to be low...

Страница 12: ...stand relay EVAP system purge control solenoid valve Shift down switch Mode switch Power switch Center stand switch Brake light switch 1 For E 02 19 24 2 For E 03 28 33 3 For E 33 only Pulley positio...

Страница 13: ...purge control solenoid valve E 33 only 7 Speed sensor SPD 8 PAIR control solenoid valve PAIR 9 Fuel pump relay FP 0 Ignition coil IG1 A Cooling fan relay FRL B Power switch POWER C Mode switch MODE D...

Страница 14: ...njector power voltage VM c CKP sensor N d CMP sensor G e HO2 sensor OX f Secondary pulley revolution sensor SPR g Secondary pulley revolution sensor SPR h Sensor power Vcc i TP sensor VTA j IAT sensor...

Страница 15: ...plete providing only emergency help by fail safe circuit In this case it is nec essary to bring the motorcycle to the workshop for complete repair ITEM FAIL SAFE MODE STARTING ABILITY RUNNING ABILITY...

Страница 16: ...ignal No voltage is applied to the ECM although the ignition switch is turned ON Lead wire coupler connection of ECM terminal to fuel fuse fuel fuse battery voltage to ECM BATT shorted to ground or op...

Страница 17: ...e clogged ISC valve is fixed ISC valve pre set position is incorrect C40 P0507 Idle speed is higher than the desired idle speed ISC valve is fixed ISC valve pre set position is incorrect P W ECM ISC 1...

Страница 18: ...airing the trouble clear the DTC using SDS tool Refer to the SDS operation manual for further details Step 2 1 Remove the front box AN650K3 9 18 2 Measure the resistance between terminals A and B term...

Страница 19: ...make sure that the rear wheel is locked 3 Set up the SDS tool Refer to the SDS operation manual for further details 4 Check that the engine is running 5 Click the Engine and Transmission 1 6 Click th...

Страница 20: ...r Desired idle speed to catch up with the changed value of Spec 3 Click the button 5 and increase the Spec 2 slowly 4 Check that the Desired idle speed 3 is nearly equal to the Spec 2 Also check that...

Страница 21: ...peed 2 is approx 1 500 rpm 3 Check that the Engine speed 3 is close to 1 500 rpm NOTE Be careful not to increase the Spec to more than 1 600 rpm or the Engine speed may reach the upper limit If the IS...

Страница 22: ...pointed probe set Tester knob indication Voltage DETECTED CONDITION POSSIBLE CAUSE C41 P2505 No voltage is applied to the ECM although the ignition switch is turned ON Lead wire coupler connection of...

Страница 23: ...circuit malfunction R Bl wire open or shorted or poor terminal W connection Battery voltage to ECM BATT shorted to ground or open If the wire and connection are OK intermittent trouble or faulty ECM R...

Страница 24: ...ob indication Continuity test DETECTED CONDITION POSSIBLE CAUSE C44 P0130 HO2 sensor output voltage is not input to ECM during engine operation and running condition Sensor voltage 1 0 V In other than...

Страница 25: ...0130 1 Connect the ECM couplers and HO2 sensor coupler 2 Warm up the engine enough 3 Measure the HO2 sensor output voltage between B G wire and B Br wire when idling condition HO2 sensor output voltag...

Страница 26: ...or affects resistance value largely Make sure that the sensor heater is at atmospheric tempera ture 09900 25008 Multi circuit tester set Tester knob indication Resistance Is the voltage OK 5 After rep...

Страница 27: ...rcuit tester set 09900 25009 Needle pointed probe set Tester knob indication Voltage Is the voltage OK 5 After repairing the trouble clear the DTC using SDS tool Refer to the SDS operation manual for...

Страница 28: ...ance 20 24 at 20 C 68 F Terminal Terminal 09900 25008 Multi circuit tester set Tester knob indication Resistance Is the resistance OK 6 After repairing the trouble clear the DTC using SDS tool Refer t...

Страница 29: ...he SDS tool Refer to the SDS operation manual for further details 2 Turn the ignition switch ON 3 Click PAIR Sol operating control 1 4 Click each button 2 At this time if an operation sound is heard f...

Страница 30: ...ge 16 ISC VALVE INSTALLATION Install the ISC valve in the reverse order of removal Be careful not to disconnect the ISC valve coupler at least 5 seconds after ignition switch is turned OFF If the ECM...

Страница 31: ...the SDS operation manual for further details 3 Click Active control 4 Click ISC learned value reset 1 5 Click Reset button 2 to clear the ISC learned value NOTE The learned value of the ISC valve is s...

Страница 32: ...K3 9 18 Disconnect the respective vacuum hoses 1 from vacuum nip ples Disconnect the IAP sensor coupler 2 Connect the respective vacuum tester hoses to the nipples on the throttle body Step 2 Set up t...

Страница 33: ...ing speed NOTE Always set the engine rpm at idle rpm If the adjustment is not yet correct remove each air screw and clean them with a spray type carburetor cleaner and blow dry with a compressed air A...

Страница 34: ...sensor HO2 sensor CVT revolution sensor Center stand switch Parking brake switch Wiring harness Clamp CVT control unit Position light LH Headlight LH Wiring harness Throttle cable Position light RH H...

Страница 35: ...se Throttle cables B top side top side B top side B top side IA IAC hose C hose ISC hose A left side left side A left side VIEW OF A AP sensor IAT sensor 18 N m 1 8 kgf m 13 0 lb ft TP sensor Vacuum h...

Страница 36: ...et 09904 41010 SDS set tool 09930 82720 Mode select switch 99565 01010 010 CD ROM Ver 10 Bolt Diameter A mm Conventional or 4 marked bolt 7 marked bolt N m kgf m lb ft N m kgf m lb ft 4 1 5 0 15 1 0 2...

Страница 37: ...0 0 0012 0 0024 Valve guide I D IN EX 4 500 4 515 0 1772 0 1778 Valve stem O D IN 4 475 4 490 0 1762 0 1768 EX 4 455 4 470 0 1754 0 1760 Valve stem deflection IN EX 0 35 0 014 Valve stem runout IN EX...

Страница 38: ...00 1 900 kPa 15 0 19 0 kgf cm2 213 270 psi 1 200 kPa 12 kgf cm2 171 psi Compression pressure difference 200 kPa 2 0 kgf cm2 28 psi Piston to cylinder clearance 0 045 0 055 0 0018 0 0022 0 120 0 0047 C...

Страница 39: ...012 Conrod big end width 19 950 20 000 0 7854 0 7874 Crank pin width 20 100 20 150 0 7913 0 7933 Conrod big end oil clearance 0 032 0 056 0 0013 0 0022 0 080 0 0031 Crank pin O D 44 976 45 000 1 7707...

Страница 40: ...mp qt For 30 sec at 300 kPa 3 0 kgf cm2 43 psi Fuel pressure regulator operating set pressure Approx 300 kPa 3 0 kgf cm2 43 psi ITEM SPECIFICATION NOTE CMP sensor resistance 0 9 1 7 k CMP sensor peak...

Страница 41: ...rox 1 3 V 5th 3 000 r min Approx 0 5 V CVT secondary pulley revolution sensor resistance 400 600 CVT secondary pulley revolution sensor peak voltage More than 5 V at idle speed Y W ITEM SPECIFICATION...

Страница 42: ...1 atm CKP sensor peak voltage More than 2 0 V Bl G Ignition coil resistance Primary 0 8 2 5 Secondary 8 18 k Ignition coil primary peak voltage More than 80 V 1 W Bl Ground 2 B Y Ground Generator coi...

Страница 43: ...Drive indicator light 1 4 Gear position indicator light 1 4 5 Trunk light 5 Immobilizer indicator light LED E 24 Only Over drive indicator light 1 4 ITEM STANDARD LIMIT Brake disc thickness Front 4 5...

Страница 44: ...il Front fork oil capacity each leg 458 ml Front fork oil level 151 5 9 Front fork inner tube diam 41 1 61 Rear wheel travel 100 3 9 Rear shock absorber spring adjuster 2nd ITEM STANDARD LIMIT Cold in...

Страница 45: ...tank capacity Including reserve 15 0 L 4 0 3 3 US lmp gal Fuel meter mark flickering Approx 3 0 L 0 79 0 66 US lmp gal Fuel meter mark and LCD flickering Approx 1 5 L 0 40 0 33 US lmp gal Engine oil...

Страница 46: ...0 0 0012 0 0024 Valve guide I D IN EX 4 500 4 515 0 1772 0 1778 Valve stem O D IN 4 475 4 490 0 1762 0 1768 EX 4 455 4 470 0 1754 0 1760 Valve stem deflection IN EX 0 35 0 014 Valve stem runout IN EX...

Страница 47: ...00 1 900 kPa 15 0 19 0 kgf cm2 213 270 psi 1 200 kPa 12 kgf cm2 171 psi Compression pressure difference 200 kPa 2 0 kgf cm2 28 psi Piston to cylinder clearance 0 045 0 055 0 0018 0 0022 0 120 0 0047 C...

Страница 48: ...012 Conrod big end width 19 950 20 000 0 7854 0 7874 Crank pin width 20 100 20 150 0 7913 0 7933 Conrod big end oil clearance 0 032 0 056 0 0013 0 0022 0 080 0 0031 Crank pin O D 44 976 45 000 1 7707...

Страница 49: ...mp qt For 30 sec at 300 kPa 3 0 kgf cm2 43 psi Fuel pressure regulator operating set pressure Approx 300 kPa 3 0 kgf cm2 43 psi ITEM SPECIFICATION NOTE CMP sensor resistance 0 9 1 7 k CMP sensor peak...

Страница 50: ...rox 1 3 V 5th 3 000 r min Approx 0 5 V CVT secondary pulley revolution sensor resistance 400 600 CVT secondary pulley revolution sensor peak voltage More than 5 V at idle speed Y W ITEM SPECIFICATION...

Страница 51: ...CKP sensor peak voltage More than 2 0 V Bl G Ignition coil resistance Primary 0 8 2 5 Secondary 8 18 k Ignition coil primary peak voltage More than 80 V 1 W Bl Ground 2 B Y Ground Generator coil resi...

Страница 52: ...light 1 4 Gear position indicator light 1 4 5 ABS warning indicator light 1 4 Trunk light 5 Immobilizer indicator light LED E 24 Only Over drive indicator light 1 4 ITEM STANDARD LIMIT Brake disc thi...

Страница 53: ...il Front fork oil capacity each leg 458 ml Front fork oil level 151 5 9 Front fork inner tube diam 41 1 61 Rear wheel travel 100 3 9 Rear shock absorber spring adjuster 2nd ITEM STANDARD LIMIT Cold in...

Страница 54: ...ing Approx 1 5 L 0 40 0 33 US lmp gal Engine oil and transmission oil type SAE 10W 40 API SF SG or SJ SH with JASO MA Engine oil capacity Oil change 2 6 L 2 7 2 3 US lmp qt Filter change 2 9 L 3 1 2 6...

Страница 55: ...WIRING DIAGRAM AN650K7 E 02 19 SAMPLE...

Страница 56: ...AN650K7 E 24 SAMPLE...

Страница 57: ...AN650K7 E 03 28 33 SAMPLE...

Страница 58: ...AN650AK7 E 02 19 51 SAMPLE...

Страница 59: ...AN650AK7 E 24 SAMPLE...

Страница 60: ...AN650AK7 E 03 28 33 SAMPLE...

Страница 61: ...Prepared by February 2007 Part No 99501 36160 01E Printed in Japan 56 SAMPLE...

Страница 62: ...Printed in Japan K7...

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