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BST106-M10[GH] Weighing Controller

For: Increment Ration Packing Scale [4-scale]

[Respective/Combination Packing]

Operation Manual V6.1

Changsha Supmeter Technological Co.,Ltd.

Содержание BST106-M10(GH)

Страница 1: ...BST106 M10 GH Weighing Controller For Increment Ration Packing Scale 4 scale Respective Combination Packing Operation Manual V6 1 Changsha Supmeter Technological Co Ltd...

Страница 2: ...ibration on the load receptor and the rapid response capability when the weight signal changes I O Interface 7 Definable normally open switch inputs DI and 18 definable normally open transistor switch...

Страница 3: ...ON CONNECTION 13 4 1 INSTALLATION 13 4 1 1 Outline Size 13 4 1 2 Installation Angle 13 4 1 3 Installation Mode 14 4 2 TERMINAL 15 4 2 1 Terminal Diagram 15 4 2 2 Power Supply Terminal 15 4 2 3 Loadcel...

Страница 4: ...utomatic Bagging Machine Control 54 6 6 2 Label Printer Control 54 6 6 3 Variable frequence Governor Control 54 6 6 4 Dumping Gate Control 55 6 6 5 Gas Filling Machine Control 55 6 6 6 Bag beater Cont...

Страница 5: ...h the ground resistance being less than 4 Cable Laying Weighing signal analog signal and communication signal cables should be laid in pipes and do not lay them together with power cables Power Supply...

Страница 6: ...1 999 999 Scale Division Optional 1 2 5 10 20 50 Display Resolution 1 100 000 Weight Unit Optional g kg t lb pound oz ounce UserSet Decimal Point Optional 0 0 0 0 00 0 000 Loadcell Interface 4 Loadce...

Страница 7: ...2mm W H Weight Approx 0 72kg 10 2 Touch Screen Outline Size 274 193 40mm W H D Window Size 220 8 132 9mm W H Panel Cut out Size 261 180mm W H Weight Approx 1 2kg Protection Level of Front Panel IP65 O...

Страница 8: ...7 3 2 Main Operation Interface Four scale Mode Three scale Mode...

Страница 9: ...8 Double scale Mode Single scale Mode...

Страница 10: ...uto Print Print Batch Records Total Print Totalizing Report Recipe Print Working Recipe Lock Screen locking Locking unlocking the operating buttons of main display interface Auto Screen locking Refer...

Страница 11: ...beling on Bag Filling Gas into Bag Bag sewing Thread cutting SPLY In the process of Supplying Material into Feeding Hopper Au supply DI Material Auto supply Permit DI truns ON OFF RECIPE Working Recip...

Страница 12: ...ng Mode Dumping Time T11 Refer to parameter 413 T11 Max Dumping Bag releasing Time Bag weighing Mode Bag Releasing Time T11 Material Supplying Overtime Material Supplying Time T12 Refer to parameter 4...

Страница 13: ...ult The chip EEPROM is damaged Replace the chip EEPROM Parameter Error The chip EEPROM is damaged Replace the chip EEPROM Weighing Signal Error Weighing signal reversed or not connected Connect the lo...

Страница 14: ...Angle Product Outline Size W H D mm Front Panel Size W H mm Box Body Size W H mm Panel Cut out Size W1 H1 mm 7 226 5 163 36 226 5 163 213 150 215 152 10 2 274 193 40 274 193 259 178 261 180 The instal...

Страница 15: ...14 4 1 3 Installation Mode Before installation the front end of the screw should be flat with the edge of the hook...

Страница 16: ...of the driving devices the DC24V power supply of the controller should not be shared by the DI DO LAN USB1 USB2 24V DC COM 1 2 DO 1 2 3 4 5 6 7 8 9 10 11 12 V V COM2 DO 14 15 16 17 18 W Tx Rx G B A 13...

Страница 17: ...Voltage 4 E Excitation Voltage DC5V 5 3 Weigher 3 Weighing Signal mV Input 6 3 Weigher 3 Weighing Signal mV Input 7 P Shield Ground 8 2 Weigher 2 Weighing Signal mV Input 9 2 Weigher 2 Weighing Signal...

Страница 18: ...inable 8 Tx Transmit Data TXD 9 Rx Receive Data RXD 10 G COM1 Signal Ground GND COM2 Shield Ground GND COM2 RS485 Digital Communication Port Definable 11 B Data 12 A Data COM RS232 Serial Printer Port...

Страница 19: ...tage 24V 1 V DC24V Input 2 DO1 Normally Open Contact Output 1 3 DO2 Normally Open Contact Output 2 4 DO3 Normally Open Contact Output 3 5 DO4 Normally Open Contact Output 4 6 DO5 Normally Open Contact...

Страница 20: ...Deviation Alarm Acknowledge Auto Pause state Clear Alarm Recover Running OFF ON OFF 8 DI3 BAG_I Bag clamp release Request OFF ON OFF 9 DI4 DUMP_I Manual Dump Weigher 1 4 Valid at Manual state ON Manu...

Страница 21: ...UMP Weigher 2 Dump ON Open Dumping Gate OFF Close Dumping Gate 10 DO9 3_SP1 Weigher 3 High speed Feed 11 DO10 3_SP2 Weigher 3 Medium speed Feed 12 DO11 3_SP3 Weigher 3 Low speed Feed 13 DO12 3_DUMP We...

Страница 22: ...in Bag clamping releasing Input Switch Control Box Feeding Hopper Material Level High Low Limit Switch Weighing Controller Bagholder 1 4 Weighing Hopper Dumping Gate Loadcell 2 3 Summing Box 1 4 SP1 H...

Страница 23: ...al AUTO START Bag clamp release Request BAG_I Last Batch Normal Stop LAST Material Auto supply Permit SPY_P Material Level High Limit FH_HI Material Level Low Limit FH_LO Selector Switch Push Button D...

Страница 24: ...e Closing Time T8b Delay to Release Bag Target Fall Weight Target Value Time Non load Zero Range Positive Deviation Negative Deviation Target SP2 Lead Target SP1 Lead Auto Manual AUTO START T2 T3 High...

Страница 25: ...ing Mode Setting Timer Setting Connection Power on Zero Calibration Other Settings Working Process Control Scale Setting Auto Zero Tracking Range Zero Fine Adjusting Range Setting Formula Setting Load...

Страница 26: ...25 6 Function Operation 6 1 Main Menu Interface...

Страница 27: ...ry All Users Delete only for Engineer Administrator Batch Rec Historical Batch Records Query USB Copy Excel Format Delete Hour Rec Hour Records Query USB Copy Excel Format Delete Alarm Query Alarm Que...

Страница 28: ...50 1 Scale Division 0 1 1 2 2 5 3 10 4 20 5 50 40107 104 1 3 Zero Value 20000 999999 0 Weigher 1 Zero Value Only for query 40109 0 Weigher 3 Zero Value Only for query 40117 105 1 3 Span Coefficient 0...

Страница 29: ...ng SP2 Medium speed Feeding 40129 111 SP3 Anti vibration Filter2 0 19 17 SP3 Anti vibration Filter2 Filter2 is used for setpoint control of SP3 Low speed Feeding and stable weight display 40131 Demand...

Страница 30: ...id 40155 123 Zero Fine Adjusting Range 0 50000 50 Zero Fine Adjusting Range Only when the weight variation caused by Zero Value changing is within this range the operation of Zero Fine Adjustment will...

Страница 31: ...arget Batch Finished Set value 0 After Batch Count reached to this set value the controller will display prompt message 40239 201 Target Batch Weight 0 999999 0 Target Batch Weight Set value 0 No judg...

Страница 32: ...then to the next batch only after Batch Count reached to this set value the controller will do Auto Zero Fine Adjustment before feeding 40305 303 Packing Mode 0 1 0 Packing Mode 0 Combination Multi ho...

Страница 33: ...the processes of auto feeding and Auto SP3 Re feed for Fall Point stopped if Feeding Weight Target Value Allowed Negative Deviation the process of Auto SP3 Re feed for Negative Deviation with t3 as t...

Страница 34: ...F ON the DO switch Bag sew will turn on automatically to enter the Bag sew process After Bag sew Request DI switch turns off ON OFF and then the time t4 delayed the DO switch Bag sew will turn off aut...

Страница 35: ...aking Interval Time 0 1 9 9 1 0 t9 Bag shaking Interval Time s The DO switch of Bag shake keeps on OFF state in the time t9 to let the Bag beater or the Bag shaker move back to its initial position 40...

Страница 36: ...atic bagging machine positioning and clamping the bag then after the bag clamped the automatic bagging machine should output the signal Bag Clamped in Place to the controller 2 No Bag It s not need to...

Страница 37: ...ing process If the delayed time is up to 1s then once the real time weight is stable the T2 delaying process will end immediately Refer to parameter 108 Stablity Judging Range and 109 Stablity Judging...

Страница 38: ...T5 for ensuring all of the materials in mid air fell into the weighing hopper or packing bag T5 delaying process If the delayed time is up to 1s then once the real time weight is stable the T5 delayin...

Страница 39: ...running 40415 408 T7 Delay to Close Dumping Gate 0 00 9 99 0 50 T7 Delay to Close Dumping Gate s If Parameter 202 Non load Zero Range 0 After the dumping gate opened the condition Weight Non load Zero...

Страница 40: ...ear Alarm to recover running Then the next ration feeding process will start automatically 40419 410 T8b Delay to Release Bag 0 00 9 99 0 50 T8b Delay to Release Bag s Only after the process of bag sh...

Страница 41: ...12 Max Material Supplying Time s Set value 0 No Limit Set value 0 When Material Supplying Time T12 the material supplying process will end automatically Refer to 6 6 10 Supply Material into Feeding Ho...

Страница 42: ...ing ASCII 3 EMR AO08 U 0 10V RTU 40811 40813 807 Continuous Sending 0 7 1 Data for Continuous Sending Mode 0 Real time Weight 1 Final Feeding Weight 2 Batch Count 3 Totalized Weight 4 All Above Data 4...

Страница 43: ...operating buttons of main display interface will be locked automatically if there is not any button operation in one minute 902 Exfactory Date Exfactory Date 903 Serial No Product Serial No 904 Modul...

Страница 44: ...ts on the weigher with Loading weight 50 Scale Capacity after the real time weight display value being stable press the button Load Cal to input Calibrating Weight value then the new Span Coefficient...

Страница 45: ...stop the feeding process After the real time weight being stable press FeedEnd to get AD0 Value Name Operation State Indicator Bag Bag clamp release Request Green Bag clamping state Grey Bag releasing...

Страница 46: ...g Weight Step4 Press Save to display and save the new Span Coefficient value If the dumping weight the weight of the materials dumped from the weighing hopper is too small the operation Save will be i...

Страница 47: ...d 12 1 Weight Upper Limit Alarm 13 1 Pause State 14 1 Running State 15 1 Stop State 16 1Material Feeder Control 17 1 Feeding State 18 1 Bag shake 19 1 Open Dumping Gate ON OFF in place 20 1 Close Dump...

Страница 48: ...e State 54 Running State 55 Stop State 56 Unused 57 Auto State 58 Material Supplying Overtime Alarm 59 All Overtime Alarms 60 Unused 61 3 High speed Feed 62 3 Medium speed Feed 63 3 Low speed Feed 64...

Страница 49: ...ause State 94 4 Running State 95 4 Stop State 96 4 Material Feeder Control 97 4 Feeding State 98 4 Bag shake 99 4 Open Dumping Gate ON OFF in place 100 4 Close Dumping Gate ON OFF in place 101 1 Label...

Страница 50: ...1 Dumping Gate Closed in Place 15 1 Dumping Gate Opened in Place 16 1 Bag Clamped in Place 17 1 Bag sew Request 18 1 Unused 19 1 Start E stop Emergency Stop 20 1 Unused 40741 40743 40745 40747 40749 4...

Страница 51: ...Unused 55 Unused 56 Unused 57 Unused 58 Unused 59 Start E stop Emergency Stop 60 Unused 61 3 E stop Emergency Stop 62 3 Start 63 3 Bag clamp release Request 64 3 Manual Dump 65 3 Clear Alarm 66 3 Last...

Страница 52: ...speed Feed 92 4 Manual Medium speed Feed 93 4 Manual Low speed Feed 94 4 Dumping Gate Closed in Place 95 4 Dumping Gate Opened in Place 96 4 Bag Clamped in Place 97 4 Bag sew Request 98 4 Unused 99 4...

Страница 53: ...2 High speed Feed 11 2 Medium speed Feed 12 2 Low speed Feed 13 2 Material Feeder Control 14 3 Material Supplying Control 15 3 Product Conveying Control 16 3 Feeding Control 17 3 High speed Feed 18 3...

Страница 54: ...d Feed 5 1 Low speed Feed 6 1 Material Feeder Control 7 2 Material Supplying Control 8 2 Product Conveying Control 9 2 Feeding Control 10 2 High speed Feed 11 2 Medium speed Feed 12 2 Low speed Feed 1...

Страница 55: ...331 1 ON 101 Label on Bag 331 Labeling on Bag Permission 332 t12 Labeling Time 6 6 3 Variable frequence Governor Control Parameter Set Weigher 1 Weigher 2 Weigher 3 Weigher 4 727 AO1 Signal 4 1 Feedin...

Страница 56: ...d in parallel to control the one way rotating motor 14 1 Dumping Gate Closed in Place The position switch for Closed in Place detection must be configured 39 2 Open Dumping Gate 40 2 Close Dumping Gat...

Страница 57: ...haking Interval Time 324 t10 Bag shaker s Bag moving Time 325 t11 Bag shaker s Moving back Time 324 0 No Bag moving process 324 0 325 0 After the bag shaking process ended control the bag shaker to mo...

Страница 58: ...57 6 6 9 Serial Printer Control Communication Port COM RS232 Printer RS232 Serial Printer Baud Rate 9600bps Parity Check None Data Bits 8 Stop Bit 1...

Страница 59: ...ess will end automatically If Material Supplying Time T12 0 the alarm signal Material Supplying Overtime will be outputted Check if the material supplying gate works fine and if the material supplying...

Страница 60: ...and the timer of Material Supplying Time will start When Material Supplying Time T12 Max Material Supplying Time 0 the DO switch Material Supplying Gate Control will turn off to close the material su...

Страница 61: ...plying gate and the supplying process will end automatically If Material Supplying Time T12 0 the alarm signal Material Supplying Overtime will be outputted Check if the Material Supplying Gate works...

Страница 62: ...her 4 SP3 Fall Value for Low speed Feeding Allowed Positive Deviation Allowed Negative Deviation Non load Zero Range Target Batch Count RECIPE 2016 08 12 09 10 40 RECIPE SETP LEAD1 LEAD2 1_FALL 2_FALL...

Страница 63: ...ized Weight 41309 41311 41313 41315 R 03 Running State 41225 R 03 Bit0 1 Target Batch Finished Bit1 1 Auto 0 Manual Bit2 1 Bag clamping Bit4 1 Labeling on Bag Bit5 1 Filling Gas into Bag Bit6 1 Bag se...

Страница 64: ...Overtime Alarm Bit11 1 Dumping Overtime Alarm 41227 12 1 Filling Overtime Alarm Bit13 1 Dumping Gate Unopened Bit14 1 Dumping Gate Unclosed 41227 15 1 Target Batch Finished 41227 16 1 Last Batch Bit17...

Страница 65: ...1 2 3 4 Start Stop Dumping 0x45 Clear Alarm 0x55 56 57 58 1 2 3 4 Manual Start Stop SP3 Re feeding Valid at Auto pause state with Negative Deviation Alarm Function Operation 41409 W 10 0xA1 B1 C1 D1...

Страница 66: ...007 42027 42047 42067 Allowed Positive Deviation 42009 42029 42049 42069 Allowed Negative Deviation 42011 42031 42051 42071 Non load Zero Range 42013 42033 42053 42073 Weight Upper Limit 42015 42035 4...

Страница 67: ...Target Value If Positive Deviation Allowed Value the DO switch Positive Deviation Alarm will turn on automatically Allowed Negative Deviation 0 60000 5 Negative Deviation Target Value Final Feeding We...

Страница 68: ...ime Weight Weigher 1 Weigher 2 Weigher 3 Weigher 4 807 1 Final Feeding Weight Weigher 1 Weigher 2 Weigher 3 Weigher 4 807 2 Batch Count Weigher 1 Weigher 2 Weigher 3 Weigher 4 807 3 Totalized Weight W...

Страница 69: ...Technological Co Ltd Address Building A6 Lugu International Industrial Park Changsha 410205 China Tel 86 731 85115100 Fax 86 731 85158100 Website www supmeter com E mail supmeter supmeter com CPC16 0...

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