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5

2.3.  THEORY OF OPERATION

 

These  units  regulate  AC  voltage  by  automatically 
adjusting  POWERSTAT

®

  Variable  Transformers  to 

maintain constant output voltage. 
 
Each  of  the  three  solid-state  control  units  detects  one 
line  to  neutral  output  voltages  and  continually 
compares  it with output and accuracy settings selected 
by  the  user.  If  any  line  to  neutral  voltage  is  out  of 
specifications, the control unit on that phase drives the 
POWERSTAT  variable  transformer  on  that  phase,  by 
means  of  a  synchronous  motor,  to  the  required  new 
position. 
 

3.0. 

INSTALLATION 

 

3.1.  TRANSPORTING THE REGULATOR 

Due  to  its  weight  and  size,  proper  lifting  procedures 
must  be  followed  when  transporting  the  unit  and 
moving it into the location where it is to be installed. 
 
The proper method for moving these units is to place a 
forklift  under  the  base.  A  heavy  frame  is  provided  in 
this  area  to  allow  lifting  the  unit  in  this manner without 
damage.  The  26  inch  (559  mm)  wide  enclosures  can 
also  be  lifted  by  removing  the  top  cover and using the 
lifting eyes provided in the sides of the cabinet. 
 

3.2.  MECHANICAL INSTALLATION 

The  voltage  regulator  is  designed  for  floor  mounting. 
When mounting the unit, allow a minimum clearance of 
4  inches  (100  mm)  behind  the  unit  for  proper 
ventilation.  All  internal  components  and  wiring 
connections  are  accessible  through  the  front  panels.  A 
3  foot  (1000  mm)  area  in  front  of  the  unit  should  be 
kept clear for installation and service. 
 

3.3.  ELECTRICAL INSTALLATION

 

All  WHR  Series  voltage  regulators  are  designed  to  be 
hard-wired to the input power and the load using copper 
wire.  When  these  units  increase  low  input  voltage  to 
give  nominal  output  voltage,  the  input  current  is 
substantially  higher  than  the  output  current.  Maximum 
rated  input  and  output  currents  for  each  unit  are  given 
in  the  enclosed  rating  charts.  Select  a  wire  size that is 
adequate  to  carry  the  maximum  rated  current  as 
specified by local and national code requirements. 
 
The  front  panel(s)  of  the  voltage  regulator  must  be 
removed  to  allow  access  to  the  input  and  load 
terminals.  To  remove  a  panel,  use  a  flat  blade 
screwdriver to release the ¼ turn fasteners, which hold 
the front panel in place, and lift the panel off the base. 
A  full range of knockouts are provided in the base and 
the rear panel of the unit for wire entry and exit. 
 

The  location  of  the  power  connections  varies 
depending  on  the  options  provided.  On  units  with  an 
input  circuit  breaker,  input  connections  are  made 
directly  to  the  circuit  breaker.  On  units  without  any 
options,  the  input  connections  are  located  on  the 
POWERSTAT  variable  transformer.  The  input  power 
connections are labeled L1, L2, and L3 for the three hot 
lines.  Load  connections  are labeled T1, T2, and T3 for 
the  hot  lines  and  are  made  to  the  POWERSTAT 
variable transformer on units without any options. 
 
In  some  cases  the  unit  consists  of  more  then  one 
enclosure.  In  these  cases  each  enclosure  will  be 
labeled  “L”  for  input  and  “T”  for  output.  In  installing 
multiple enclosure units refer to the second page of the 
schematic supplied for point to point connections. 
 
The  input/output  neutral  is  labeled  NEUT.  The  input 
neutral must be connected unless a zig-zag transformer 
option is included.  
 
WHR64  and  WHR94  series  have  a  zig-zag  or  neutral 
generating  transformer  included. 

The  input  neutral 

MUST  NOT  be  connected  to  either  of  these  series 
units.

  The  transformer  in  the  WHR64  series  is  for 

internal  use  only  and  no  external  neutral  should  be 
connected. The zig-zag transformer in a WHR94 series 
is  designed  to  support  the  full  rated  output  neutral  of 
the unit. 
 
The ground terminals are a ground stud on the cabinet 
wall, or a lug on the base, and must be connected to a 
suitable earth ground to reduce the chance of electrical 
shock. 
 

4.0. 

START UP

 

Set  the  Output  Voltage  Range  toggle  switch  on  each 
control module to either the 380Y/220 or the 480Y/277-
volt  position  to  match  your  application.  Use  the 
380Y/220-volt position for 400Y/230 and 415Y/240-volt 
systems.  The  Output  Voltage  Adjustment  and  the 
Sensitivity  potentiometers  are  set  at  the  factory  for 
nominal  output  voltage  and  approximately  2% 
accuracy,  and  should  not  be  readjusted  until  the 
voltage regulator is initially energized. 
 
After  all  input  and  output  connections  are  completed 
and  checked,  place  the  front  panel(s)  in  position  and 
tighten the fasteners. 
 
Energize  the  regulator  power  source  and,  if  provided, 
place the voltage regulator's circuit breaker in the "ON" 
position.  The  voltmeter  should  indicate  the  output 
voltage (approx. 400Y/230 or 460Y/ 266 volts), and the 
POWER  pilot  lamps  and  the  CONTROL  pilot  lamps 
should  be  lit.  This  indicates  the  voltage  regulator  is 
operating properly. 
 

Содержание STABILINE WHR34 T Series

Страница 1: ...ng WHR64 T WHR94 T WHRS34 T WHRS64 T or WHRS94 T Superior Electric reserves the right to make engineering changes on all its products Such refinements may affect information given in the instructions Therefore USE ONLY THE INSTRUCTIONS THAT ARE PACKED WITH THE PRODUCT WARNING High voltages are present inside this unit during operation Do not operate this unit unless all covers are in place Install...

Страница 2: ...2 ...

Страница 3: ...e Damage and Shortage instructions packed with the unit outlines the procedure to follow if any parts are missing or damaged 2 0 DESCRIPTION 2 1 GENERAL WHR34 T Series STABILINE Automatic Voltage Regulators are three phase 380Y 220 X 480Y 277 volt fast acting electromechanical regulators These WHR Series voltage regulators regulate each line to neutral voltage independently These voltage regulator...

Страница 4: ... S Single Control D Double Control T Triple Control LNN Size Code 3 or 4 digits R Rack Cabinet T Tall Cabinet CB Input Circuit Breaker CS Input Circuit Breaker w 120vac Shunt Trip CR Input Circuit Breaker w 120vac Under voltage Trip Release D Delayed Output M Manual Bypass Switch T Tropicalization Treatment 0 No Meter Options 1 Ammeter s 2 Frequency Meter w Alarm Contacts 3 Both 1 2 above 0 No Ala...

Страница 5: ...s are provided in the base and the rear panel of the unit for wire entry and exit The location of the power connections varies depending on the options provided On units with an input circuit breaker input connections are made directly to the circuit breaker On units without any options the input connections are located on the POWERSTAT variable transformer The input power connections are labeled ...

Страница 6: ...k for a blown fuse 5 2 SETTING OUTPUT VOLTAGE AND SENSITIVITY POTENTIOMETERS Normally the WHR Series voltage regulator should not be operated without the front panel s of the cabinet in place However during the initial operation of the regulator the front panels can be removed to allow setting the OUTPUT VOLTAGE and SENSITIVITY potentiometers 5 2 1 Energize Regulator On units equipped with a manua...

Страница 7: ...nergized when the breaker opens When alarm contact options and a circuit breaker trip option are ordered together the unit is furnished with 120 volt AC auxiliary power module A2 and the alarm circuit contacts are wired to trip the input breaker The Shunt Trip Connections Diagram shows the typical connections 6 2 1 2 Under Voltage Trip L1 In unit where the model number designates the circuit break...

Страница 8: ...trip the breaker when a limit is exceeded 6 2 5 1 Frequency Meter Instructions The frequency meter owner s manual is included with the literature sent with the unit The user can change the meters setting without storing them in memory If the user changed the factory settings and did not select the store option the factory setting can be reinstated by pressing both RECALL buttons at the same time T...

Страница 9: ...connected for all boost the units will bring extra low voltages up to nominal but will not correct high input voltages Since operation in the all boost mode will increase the voltage and heating in the WHR regulator the rated load current and in some cases the maximum rated nominal input voltage must be reduced Refer to the All Buck and All Boost Rating Chart for the all boost ratings For all boos...

Страница 10: ...less the unit is overloaded there is little likelihood of component failure Warning Voltages are present inside this unit which can cause injury Therefore only personnel qualified to service electrical equipment should perform trouble shooting procedures on this unit If the regulator fails to operate correctly the following checks will help locate and correct the problem Refer to the schematic rat...

Страница 11: ...he motor at the end of travel If the motor operates successfully in this test the problem may be with the control board 8 10 Inspect the POWERSTAT Variable Transformer brush s and commutator s for signs of wear or damage The brush assemblies on the variable transformer section will not need replacement under normal conditions When excessive brush wear or commutator damage occurs it is usually the ...

Страница 12: ...AGE 380Y 220 X 480Y 277 FREQUENCY 50 60 Hz X 60 Hz CONNECTION 3 Phase 4 Wire Wye RANGE 20 to 10 of Selected Output OUTPUT VOLTAGE 380Y 220 X 480Y 277 CONNECTION 3 Phase 3 or 4 Wire Model Number base unit Rated Load Max Input Amps Amps kVA at 380 V 480 V WHR34NTR31 15 10 13 20 WHR34NTS31 28 18 23 35 WHR34NTT31 65 43 54 80 WHR34NTT32 130 85 105 160 WHR34NTT33 195 125 160 240 WHR34NTT34 260 170 215 3...

Страница 13: ...tilated enclosures intended for indoor use under usual service conditions Temperature Operating Average ambient temperature for any 24 hour period not to exceed 30 C 86 F and maximum temperature not to exceed 40 C 104 F Average ambient temperature for any 24 hour period may be increased to 40 C 104 F and the maximum temperature may be increased to 50 C 122 F if the load is decreased to 90 of stand...

Страница 14: ...similar control module but some of the parts are specially treated and therefore have a different part number FLOOR MOUNT CONTROL MODULE ASSEMBLY A1 Standard Tropicalized Reference Symbol Part Description Part Number Part Number A1 CONTROL MODULE 213244 004 213244 008 A1 A1 CONTROL BOARD 227412 001 227412 001 SM A1 F1 F2 F3 F4 FUSE 600V 213274 001 A1 LP1 LP2 LIGHT INDICATOR GREEN 227571 001 A1 M1 ...

Страница 15: ...REPLACEMENT BRUSH ASSEMBLY Each POWERSTAT Variable Transformer contains a durable brush assembly These assemblies are designed to reduce the need for attention or replacement however because these are moving parts that rely on contact friction to operate properly an annual inspection is suggested Refer to the maintenance section of this manual for details The replacement brush assembly is listed a...

Страница 16: ...16 11 0 SCHEMATIC For reference only use full size supplied with unit ...

Страница 17: ...17 12 0 FLOOR MOUNT DIMENSIONS Enclosures A through G Note All dimensions are inches millimeters ...

Страница 18: ...18 Enclosures A through G continues Note All dimensions are inches millimeters ...

Страница 19: ...19 Enclosures A through G continues Note All dimensions are inches millimeters ...

Страница 20: ...20 Enclosures DPLUS through GPLUS Note All dimensions are inches millimeters ...

Страница 21: ...21 Enclosures DPLUS through GPLUS continues Note All dimensions are inches millimeters ...

Страница 22: ...22 Enclosures DD through GG Note All dimensions are inches millimeters ...

Страница 23: ...23 Enclosures DD through GG continues Note All dimensions are inches millimeters ...

Страница 24: ...24 Enclosures EEE through GGG Note All dimensions are inches millimeters ...

Страница 25: ...25 Enclosures EEE through GGG continues Note All dimensions are inches millimeters ...

Страница 26: ...which offer literature technical assistance and a select range of models off the shelf for fastest possible delivery and service In addition Superior Electric Manufacturer s Representatives are available to provide prompt attention to customer needs Call or fax for ordering and application information or for the address of the closest Manufacturer s Representative Authorized Distributor or Reselle...

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