Superabrasive Lavina Elite L20EU Скачать руководство пользователя страница 17

Superabrasive            User Manual           Original Language            Lavina

® 20EU 

 

6/2020

 

17 

 

7. MAINTENANCE AND INSPECTION 

7.1 CLEANING 

Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before 
they cause damage to the machine. Most importantly, check and clean the tool plate connections,  vacuum hoses, water 
tank and the Propane installation. 
 

7.2 CHECK HOURLY 

7.3 CHECK DAILY 

After operating the Lavina® ELITE machine, the operator should conduct a visual inspection 
of the machine. Any defect should be solved immediately. Pay attention to power cords, 
plugs and vacuum hoses, loose bolt or screws. 
Tool holders:  Buffers and elastic  element  are consumables and must  be  visually checked 
daily and replaced if needed. See that flanges or discs are mounted and locked well in place. 
The key lock holders (butterflies) should be also checked. 
Check the rubber buffers and fixing of the holders. The flange holding the buffers (Fig.7.1_1) 
has to be firmly fixed to the unit. A gap seen there means that there are loose screws fixing 
the holder. The screws have to be tightened immediately for safe operation. Working with 
loose screws on the holder could also cause bad damages on the machine. Tightening force 
of the screws has to be 22...25N.m(16...18 ft/lbs). 
It is very important to regularly check the screws (Fig.7.1_2) that fix the “Quickchange” 
holder to the safety part, so that the holder will not fly away if the buffers get damaged. 
“Quickchange” should be clean.

 

 

7.4 CHECK AND REPLACE AFTER THE FIRST 15 WORKING HOURS 

  Check the belt tension after 15 hours working with the machine. 
  The bottom cover has a control cover (Fig.7.2) that allows fast and easy control and  
  correction of the belt. It is recommended to check the tension of the belt after the first 15 
  hours and to tighten if necessary. For the correct tension, see TROUBLESHOOTING 
 “mounting the belt”. Every time you open the control cover, mount back all the screws. 

 

7.5 CHECK AND REPLACE EVERY 200 WORKING HOURS 

Every 200 working hours the operator should inspect all parts of the machine carefully. 
Most importantly,  inspect and clean the tool plate connections,  vacuum hoses and water 
tank. Also, check the water flow. Check the guard assembly. Make certain the wheels are clean and rotate properly. 
Inspect the control buttons. If there are defective control parts, they should be replaced immediately.  Replace worn 
vacuum‐ and water hoses. 

Carefully inspect the seal rings and bearings of the grinding units, and replace any showing signs of excessive wear. 

For more information, refer to chapter troubleshooting  below.  

Open the service

 

 cover  on the motor base (Fig 7.2) (Fig 7.3)  to check of the 

planetary chain. Lubricate

 the chain with special lubricant for chains and correct 

the sag if needed

. For sagging correction (See TROUBLESHOOTING). 

 

Dismount the tool holders (See Troubleshooting)  replace all parts (elastic element, 
buffers, and sealers) with the slightest damage or consume. 

Return 

machine to 

authorized service center 

for overall checkup of the Engine. For Propane safety, 

have the machine serviced by a 

Certified Technician

, including emission check. 

7.6 CHECK AND REPLACE EVERY 400 WORKING HOURS 

Besides the checks of 200 working hours, replace sealer and V‐rings like described in chapter “TROUBLESHOOTING 
REPLACING BELT AND PULLEY UNITS. Check if belts and bearings are in good condition, change if needed. 
Return machine to authorized service center for overall checkup of the Engine. For Propane safety, have the machine 
serviced by a Certified Technician, including emission check. 

7.7 VACUUM 

As stated previously, frequently check hoses and othe r parts for clogging. 

7.8 WATER LEAKS 

Replace any leaking parts immediately as the water could damage your machine 

Figure 7.1 
 

Figure 7.2 
 

 

Figure 7.3

 

Содержание Lavina Elite L20EU

Страница 1: ...1 LAVINA ELITE L20EU User Manual www superabrasive com factory superabrasive com...

Страница 2: ...5 SAFE USE 8 2 6 RESIDUAL RISKS 8 2 7 BEFORE YOU BEGIN 8 2 8 OPERATING MACHINE 9 2 9 AFTER WORK IS COMPLETED 9 2 10 THE WORK AREA 9 2 11 PERSONAL PROTECTION EQUIPMENT PPE 9 2 12 OPERATOR 9 3 HANDLING...

Страница 3: ...NT 23 8 6 CORRECTING DEFLECTION OF THE USED PLANETARY CHAIN 24 8 7 MOUNTING NEW PLANETARY CHAIN 25 8 8 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND PLANETARY TENSIONER 26 8 9 REPLACING PULLEY UNITS...

Страница 4: ...ts are not warranted Superabrasive is not liable for defects arising out of use of non OEM parts The Warranty is void if the purchaser has not followed the maintenance plan stipulated by the machine s...

Страница 5: ...te the machine in well ventilated areas 1 4 VACUUM CONNECTION A connection for a vacuum dust extractor is located on the carriage The Lavina ELITE machine does not include a vacuum dust extractor The...

Страница 6: ...Superabrasive User Manual Original Language Lavina 20EU 6 2020 6 Figure 1 3 Figure 1 1 Figure 1 2...

Страница 7: ...al safety protections in conformity with the following European CEE rules and regulations The Lavina ELITE machine complies with the Safety Directive for machines 2006 42 EC the EMC Directive 2004 108...

Страница 8: ...is equipped with several protection devices including the following An emergency stop button A protection skirt and hood for protecting the tool plates These devices protect the operator and or other...

Страница 9: ...e it may damage the machine 2 9 AFTER WORK IS COMPLETED Clean the machine and its surroundings properly Empty and clean the water tank Unplug the machine and wind up the electrical cable Store the mac...

Страница 10: ...machine 3 2 TURNING THE MACHINE FROM WORKING TO TOOL MOUNTING POSITION Put the handles of the carriage as shown on Fig 3 5 Ensure that the water tank is empty before flipping the machine Push the han...

Страница 11: ...ow When the machine is in storage and the temperature may fall down to or below 32F or 0o C You should empty the water from the system Pull out the hose of the tank Fig 3 7 With compressed air blow ou...

Страница 12: ...2 The pressure regulator is located above the lever Fig 4 3 and controls the water pressure in the system You can see the whole water flow control system main and filtering parts in fig4 4 Fig 4 5 an...

Страница 13: ...remove the security plate as they don t need locking system at all but for the others always make sure that the tools are securely locked In Lavina 20EU the holder is initially mounted with 3 buffers...

Страница 14: ...re unit 15 Reset button Resets the alarm of the inverter 16 Phone holder 4 6 STARTING THE MACHINE First follow the directions in the chapter on Safety Devices and Safety Instructions Next release the...

Страница 15: ...OLS AND ACCESSORIES The tool holder key Fig 5 1 is used for mounting and dismounting the security plate Always use the key for mounting Item number is A03 00 00 00 Security Plate Fig 5 2 used to ensur...

Страница 16: ...ents which allows you to customize the aggressiveness of the cut Calibra grinding discs our popular ceramic bond discs are designed for the removal of difficult scratches and they save you valuable ti...

Страница 17: ...s and to tighten if necessary For the correct tension see TROUBLESHOOTING mounting the belt Every time you open the control cover mount back all the screws 7 5 CHECK AND REPLACE EVERY 200 WORKING HOUR...

Страница 18: ...e contacts Remove blow out any dust present OPERATION INTERVAL Daily Every 200 Hrs Every 400 Hrs Inspect power cords plugs and vacuum hoses loose bolt or screws X Check the rubber buffers elastic elem...

Страница 19: ...Superabrasive User Manual Original Language Lavina 20EU 6 2020 19...

Страница 20: ...4 Unscrew the four bolts to remove the cover fig 8 2 4 5 Disconnect the flexible hose which comes from the pump fig 8 2 5 6 Disconnect the engine cable from the power box fig 8 2 6 7 Release the clam...

Страница 21: ...Superabrasive User Manual Original Language Lavina 20EU 6 2020 21 Figure 8 2...

Страница 22: ...ce all the cables with bigger gage rated cables for the length and amperage 8 4 DISMOUNTING TOOL HOLDER TO CHANGE V RINGS AND FELT RINGS To check or replace the buffers and the elastic elements the to...

Страница 23: ...Fig 8 7 3 are reliably tightened Mount the holder on the machine using the same socket as in 8 4 Fig 8 7 1 Fig 8 7 2 The retaining washer fits into the central hole C of adaptor and the four bolts int...

Страница 24: ...er pos 3 Fig 8 8 2 and pos 6 Fig 8 8 2 the tensioner should turn with minimum clearence without inclination then unscrew the nuts pos 2 Fig 8 8 2 and pos 7 Fig 8 8 2 To tension the chain pos 4 screw t...

Страница 25: ...d Fig 8 9 2 Loosen a quarter to 1 2 rev the two nuts of the chain tensioner pos 3 Fig 8 8 2 and pos 6 Fig 8 8 2 the tensioner should turn with minimum clearance without Inclination Then unscrew the nu...

Страница 26: ...Apply lithium grease on the shaft and mount back the wheel and the front washer pos 4 as shown on Fig 8 10 1 Screw the bolt by using always the blue thread locking adhesive Tightening force of the bo...

Страница 27: ...taining shaft bearing Fig 8 11 12 Take away the filling ring Fig 8 11 13 Now the motor base disc is unlocked the only way to dismount it is to press it out on a bearing press Fig 8 11 14 Fig 8 11 15 D...

Страница 28: ...hem unscrew the nut pos 4 and pull out the bush pos 5 from hole D in the tensioner pos 1 that will allow the tensioner to have the position in Fig 8 12 11 put the belt following steps shown on Fig 8 1...

Страница 29: ...ust be 520 N ATTENTION NEVER OVER TENSION THE BELT THE BELT WILL BE DESTROYED AND IT WILL NEVER RECOVER ITS ORIGINAL TENSION Loose the contra nuts Fig 8 13 3 loose light the two nuts of the tension de...

Страница 30: ...SPECIFICATIONS 11 1 GENERAL PARTS 11 1 LAVINA 20EU GENERAL PARTS No Item No Description Pcs 1 A50 00 00 00 LED light with magnetic base 1 2 L20EU01 00 00 Bumper 1 3 L20 10 00 00 2 Main Head 1 4 L25SPS...

Страница 31: ...FIXED ELBOW 1 4 INC NPT1 4 1 4 L20GE01 00 02 Bumper left part 1 5 30313000343 EQUAL TEE 1 4 INC 1 4 INC 3 6 30301210048 Bolt M6X12DIN6921 10 7 30313000064 Misting nozzle 4 8 L20GX 01 10 02 Insert for...

Страница 32: ...0 32 11 3 VACUUM HOSE 11 3 LAVINA 20EU VACUUM HOSE No Item No Description Pcs 1 L20GX 02 10 00 Vacuum Port 1 2 30301210051 Bolt M6x16DIN6921 2 3 30301240098 Flange Nut M6DIN6923 2 4 30308000400 Clamp...

Страница 33: ...Superabrasive User Manual Original Language Lavina 20EU 6 2020 33 11 4 CARRIAGE...

Страница 34: ...be 1 11 30301230066 Screw 4 12DIN 967 2 34 025X550 PE Tube 1 12 30311000818 Cable clamp 1 35 L20GX 23 00 02 1 K Pin 1 13 L20E20 00 06 Cable holding plate 1 35 1 30301230250 Screw M6 x12ISO7380 1 10 9...

Страница 35: ...IN6921 1 4 30313000348 Fixed Elbow NPT Thread 3 5 30301240103 Nut 6DIN985 1 6 30313000057 UNIJET Body 1 7 30313000058 TEEJET Cup Strainer 1 8 A47 00 00 01 Orifice Plate 1 9 30313000060 UNIJET ADAPTER...

Страница 36: ...ASSEMBLY 11 9 LAVINA 20EU WATER TANK No Item No Description Pcs 1 A62 00 00 01 K Water Tank K 1 2 30323000209 Filter_LP 1 4 FNPT GFPP CB 80X80 SST CG BN 1 2 1 30313000077 Filter 1 3 30313000342 Fixed...

Страница 37: ...on 1 15 30311000750 Cap 1 4 30311000740 Power glowing button 1 16 L20E22 21 00 Cable X1 1 5 30311000721 Switch 2 17 L20E22 22 00 Cable X2 1 6 30311000731 K Switch 1 18 L25E22 00 02 Box 1 7 30311000732...

Страница 38: ...r 1 5 30313000190 Power supply 1 17 L20XE 30 02 00 Cable with Conector and Plug 1 6 30323000101 Filter A1000 FIV1030 1 17 1 30311000040 Conector 1 7 30311000600 Circuit Breaker 4A 2 17 2 L20S 30 02 02...

Страница 39: ...18 20 00 1 Right fork 8 9 L20E10 00 62 Sealer Inspection Cover 1 10 30301230021 Screw M6X10ISO7380F 10 9 4 11 L20GX 19 00 00 Top cover assembly 1 11 L20GE19 00 00 Top cover assembly 1 11 13 LAVINA 20E...

Страница 40: ...16DIN6921 4 3 30301230017 Screw M6X10DIN7991 10 9 36 4 L25LS 14 00 03 Outer Cover 3 5 30309000000 Felt Ring 3 6 30302000005 V Ring Type A 3 7 L25LS 14 00 02 Flange 3 8 30301210051 Bolt M6X16DIN6921 3...

Страница 41: ...20GX 17 10 00 Chain Tensioner 1 19 30302000008 Seal 1 12 2 30301240023 Nut M8DIN934 4 20 06BH 79 Chain 1 12 3 L21X 17 00 01 Pin 2 21 30301260057 Key 8X7X36DIN6885A 1 11 17 LAVINA 20EU PULLEY UNITS No...

Страница 42: ...1 11 19 LAVINA 20EU TOOL HOLDER PARTS SEE ALSO FIG 8 7 13 POS 1 INCLUDE POS 1 1 1 2 1 3 POS 1 3 INCLUDE POS 1 3 1 AND ETC No Item No Description Pcs 1 A63 10 00 Quick Change Assembly 1 1 1 A63 12 00...

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