Super Systems PGA 3500 Скачать руководство пользователя страница 6

SSi Manual 4559 

Page 6 of 26 

3-Gas Analyzer PGA3500 

Revision Level - D 

Basic Operating Description 

The Model PGA 3500 has been designed for the simultaneous analysis of CO, CO2 and CH4 in 

heat-treat furnace atmosphere gases. It has a 16 line by 40-character LCD display and a 4 x 

4 keypad for the operator interface.  Information is presented to the operator on various 

screens. The operator selects the appropriate page and enters the number using the keypad. 

 
Keypad Assignments 

All of the functions of the PGA3500 are controlled from the keypad.  The functions of each 

button are as follows: 

 

0 – 9 are used to enter numeric data that 

can vary with each page. 

 

.”  is used to enter a decimal point where 

necessary for data entry. 

 

Enter is used when entering numeric data 

from the keypad or initiating automatic 

functions. 

 

 and 

 are used to navigate through the 

menu options or scroll through data on a 

specific page. 

 

Esc is the escape key.  This clears any entered text, and if continuously pressed toggles 

between the main page and the menu list. 

 

       On most pages, this key can be used to turn the pump on and off (without using Screen  

4).  On some screens it is used to change a selection or view additional data. 

 
Analyzer Start-Up Procedure 

Turn the power switch ON and allow the instrument to warm up until numbers appear on the 

default screen instead of  ********.  This process should take approximately three minutes.  

During this time, the user will be prevented from accessing the calibration screens since the 

sensors have not had enough time to provide accurate data.  It is recommended that the 

instrument is powered on for four or five minutes prior to use, although measurements can 

be taken within only three. 

 

Sampling Criteria 

Accurate readings are only possible if the sample is taken from a clean (free of excess carbon 

buildup) sample port.  The current state-of-the-art technology associated with infrared gas 

detection requires that a clean, soot free sample be available for analysis.  This will also 

increase the life of the filter elements, and reduce the possibility that soot will enter the unit 

and contaminate the sensors. 

1

2

3

4

5

6

ENTER

7

8

9

ESC.

0

Содержание PGA 3500

Страница 1: ...ns before operating this equipment Super Systems Inc is not responsible for damages incurred due to a failure to comply with these instructions If at any time there are questions regarding the proper...

Страница 2: ...Display Values Menu Page 5 12 Help Page Menu Page 6 13 Calibration Dates and Run Times Menu Page 7 13 Language Lengua Menu Page 8 13 Battery Status Menu Page 9 14 About Sign On Menu Page 10 14 Revisi...

Страница 3: ...ng reshipment Super Systems will not be responsible for damage caused by improper packaging Moisture and Condensation Depending on the composition of the gas being sampled it is possible that condensa...

Страница 4: ...ent Measuring the level of CO in the carrier gas allows correction of the carbon reading at the furnace Heat Treat Furnaces Conventional Endo Gas Furnace atmosphere carbon potential C can be verified...

Страница 5: ...e CO and CH4 sensors have been calibrated to be most accurate within the ranges as shown above however both sensors are capable of measuring gas concentrations of up to 100 00 Sampling method Extracti...

Страница 6: ...uously pressed toggles between the main page and the menu list On most pages this key can be used to turn the pump on and off without using Screen 4 On some screens it is used to change a selection or...

Страница 7: ...ure smooth operation When new the elements in both of these filters are a yellow white color Both are oriented in the sample stream in a manner that causes any contaminants to collect on the outside o...

Страница 8: ...SET DISPLAY VALUES 6 HELP 7 CALIBRATION DATES 8 LANGUAGE LENGUA 9 BATTERY STATUS 10 ABOUT SIGN ON 11 REVISION DISPLAY 12 LOGGED DATA START DATE 13 LOGGED DATA DISPLAY 14 SESSION 15 SAMPLING PARAMETERS...

Страница 9: ...and also displays the internal temperature IT of the instrument This internal temperature should never exceed 50 Note about Menu Numbers Each menu screen has a unique number that will be displayed in...

Страница 10: ...area up and down the following data should be entered FC TC This is the furnace thermocouple value or the furnace temperature PB MV This is the millivoltage from the carbon probe PB TC This is the pro...

Страница 11: ...s not to calculate the probe carbon but to enable the PGA to compute the suggested COF PF Without knowing the current instrument values it cannot compute the suggested values What is a CO Factor or a...

Страница 12: ...set the pump mode The sample pump mode can be changed from OFF to ON to AUTO by pressing the circular arrow key Auto mode will turn the pump on when the flow is below approximately 1 5 SCFH and off wh...

Страница 13: ...hlight the desired location by using the up and down arrow keys Then enter the number using the numeric keypad and pressing Enter Pressing the ESC button once will clear any typed data that is on the...

Страница 14: ...recharge the battery but it will take a few days to accomplish this By leaving the instrument plugged in and periodically checking the battery voltage to see if it is increasing you will be able to de...

Страница 15: ...date Logged Data File Menu Page 13 Each minute there are 15 points of data collected The time of each data point is shown along the left hand side of the screen The arrow buttons will scroll backwards...

Страница 16: ...art a session on the PGA A session will allow the user to identify the operation of the PGA and break all of the logged data into manageable sections Sessions can be viewed on a computer with the XGA...

Страница 17: ...ocations can all be modified and added through the XGA Viewer software Once a session has started the second page of the session menu will be displayed From this page the user can add a note to the se...

Страница 18: ...range from 0 to 999 The IR Mode is a selection to determine if the instrument is running in Automatic or Manual mode When in Monitor mode no changes will be made to the COF PF of the control instrumen...

Страница 19: ...COF PF Adj C Press the down arrow key once to highlight the On Delay field Enter a 10 5 and press Enter Press the down arrow key once to highlight the Off Delay field Enter a 5 and press Enter Press t...

Страница 20: ...inue If the value is more than 20 out it will be BAD and the calibration will not be allowed to proceed If this occurs check to make sure that you are using the correct gas and that there is adequate...

Страница 21: ...with the position number are Position Rate Position Rate 0 1200 9 76800 1 2400 10 115200 2 4800 11 230400 3 9600 12 460800 4 14400 13 921600 5 19200 6 28800 7 38400 8 57600 To change the baud rate pre...

Страница 22: ...the circular arrow key to cycle through the options or press the option s position number and press Enter The Furn TC Inst Addr is the address of the Furn TC Inst To change the address enter the new v...

Страница 23: ...out it will be BAD and the calibration will not be allowed to proceed If this occurs check to make sure that you are using the correct gas and that there is adequate flow If it is still not operating...

Страница 24: ...ions address The instrument does not have DHCP therefore a fixed IP address must be assigned General Information Menu Page 28 This menu page will display some general information about the PGA This sc...

Страница 25: ...n Gas Part Number 13084 Bowl Filter Assembly Including Element Part Number 37048 Bowl Filter Element Media Replacement 10 Pack Part Number 31027 Flexible Sample Tubing Assembly with Filter Part Number...

Страница 26: ...7 2041 C Added MCO section in Revision History Updated logo on title page Updated parts list Changed picture sizes Added functionality for menus 8 14 15 20 28 Updated menu 6 to include help text Updat...

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