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15

Be in charge.

Super B.

4.  Installation

4.1.  General information

!

 Warning!

 Never install or use a damaged BIB.

!

 Caution!

 Do not reverse connect the BIB (polarity).

!

 Caution!

 The BIB should not be used in mass switched systems. If the BIB is used in such a 

system please contact Super B to verify correct installation. 

!

 Caution!

 Use the BIB within the published specifications.

!

 Caution!

 In case of an undervoltage shutdown, charge the Li-ion batteries immediately.

4.2.  Unpacking

Check the BIB for damage after unpacking. If the BIB is damaged, contact your reseller or 
Super B. Do not install or use the BIB if it is damaged!

4.3.  Required tools for installation

• 

Torque wrench

• 

Screwdriver flat 5 mm

• 

Screwdriver flat 2.5 mm

• 

350A type: 17 mm (socket) wrench

• 

600A type: 19 mm (socket) wrench

4.4.  Preparing the BIB for use

4.4.1.  Placement of the BIB

Before it is used, the BIB must be positioned in such a way that it will not move during use. 
The BIB may be fixed in place by using the mounting holes (Figure 4). 

Содержание BIB

Страница 1: ...Manual BATTERY INTERFACE BOX BIB 12V 350A 600A 24V 350A 600A 48V 350A 600A Version June 2020 ...

Страница 2: ...oduct user safety should always be ensured so installers users service personnel and third parties can safely use the BIB Copyright Super B All rights reserved Licensed software products are owned by Super B or its subsidiaries or suppliers and are protected by national copyright laws and international treaty provisions Super B products are covered by Dutch and foreign patents issued and pending I...

Страница 3: ... 2 Mechanical specifications 10 3 4 3 Temperature specifications 11 3 4 4 Compliance specifications 11 3 5 Scope of delivery 11 3 6 Connections and indicators 12 3 6 1 CAN connector pinout Master Slave 13 3 6 2 LED indicators 13 3 7 Peripheral equipment 14 4 Installation 15 4 1 General information 15 4 2 Unpacking 15 4 3 Required tools for installation 15 4 4 Preparing the BIB for use 15 4 4 1 Pla...

Страница 4: ...5 2 3 Battery layout 24 5 2 4 Input level configuration 25 5 2 5 Secondary port 25 5 2 6 General settings 25 5 3 Power up the BIB 26 5 4 Status and control of the BIB 27 5 5 Status of the battery bank 27 6 Inspection and cleaning 28 6 1 General information 28 6 2 Inspection 28 6 3 Cleaning 28 7 Storage 28 8 Troubleshooting 28 9 Warranty and liability 30 ...

Страница 5: ...attery bank to a load charger DC bus with the intent to protect the Li ion battery or battery bank against improper use The BIB communicates with the battery s BMS Battery management system to request to the batteries if they are operable and used within their limits 2 2 Intended use The Battery Interface Box BIB is intended to use as a disconnect device for protecting batteries against misuse Pot...

Страница 6: ...ser adjustable battery bank SoC level Programmable Auto On function Up to sixteen batteries can be connected to the BIB without external CAN power With the 12V BIB versions external CAN power is always necessary Up to 100 Li ion batteries can be connected to the BIB with use of external CAN power Pre charge as startup sequence to prevent inrush currents The BIB is a standalone device The BIB can b...

Страница 7: ...combination with the BIB For alarms detected and signalled by the battery consult the manual of the battery 3 2 2 BIB states The BIB different states are listed in table 2 below State Main relay Pre charge relay Description ON On Off Bank is connected to the DC bus OFF Off Off Bank is disconnected from the DC bus Pre charge Off On Bank is pre charging the DC bus Error Off Off An error occurred see...

Страница 8: ...l not be able to engage the main relay since it cannot properly pre charge the system Caution It is important that the load is not engaged before the BIB is done pre charging 3 2 2 4 Error state When the BIB is in error the following may have occurred The number of batteries that respond to a present request does not match the number of batteries configured in the BIB If the error is resolved the ...

Страница 9: ... enabled The battery monitor software can be used to control the auto on function 3 3 2 SoC shutdown The SoC shutdown is a function that makes it possible to put the BIB in shutdown state at a certain level of state of charge The level can be set by the user and this function can be enable or disabled By default it is disabled Control of this function is done by the battery monitor software When t...

Страница 10: ...V 15V 64V 7 5V 16V 7 5V 32V 15V 64V Rated Current 350A 350A 350A 600A 600A 600A Precharge Resistor Value 1 ohm 4 ohm 16 ohm 1 ohm 4 ohm 16 ohm Voltage difference across main relay to turn on 1 25V 2 5V 5V 1 25V 2 5V 5V Consumption in OFF state 100mA 100mA 100mA 100mA 100mA 100mA Approximate consumption on standby 330mA 197mA 142mA 740mA 420mA 260mA Table 3 Electrical specifications 3 4 2 Mechanica...

Страница 11: ...cifications Certifications CE Table 6 Compliance specifications Warning The BIB may only be used in conditions specified in this manual Exposing the BIB to conditions outside the specified boundaries may lead to serious damage to the product and or the user 3 5 Scope of delivery Figure 1 Scope of delivery 1 1x Battery Interface Box 2 1x Male to male CAN cable 0 6m 3 1x CAN power cable only with 12...

Страница 12: ...Off button 3 CAN Slave connector J2 4 CAN Master connector J1 5 Cable gland for optional external connections external reset button or LEDs J3 6 Cable gland for Battery Terminal BT 7 Pressure compensating vent 8 Cable gland for Battery Terminal BT 9 LED 1 Indicator Yellow 10 LED 2 Indicator Green 11 LED 3 Indicator Red 12 Cable gland for Load ...

Страница 13: ...nant high 5 CAN_L CAN_L bus line dominant low CAN_L bus line dominant low Table 7 CAN connector pinout Male Female 2 1 3 4 5 1 2 4 3 5 Figure 3 CAN Connections Male and Female 3 6 2 LED indicators LED 1 Yellow LED 2 Green LED 3 Red Mode 1 Flashing Off Off Precharge 2 Off On Off Main relay On 3 On On Off Main relay Off 4 On On On Battery in error mode or communication error communication error has ...

Страница 14: ...6 CAN Male female Cable 1m SB CAN Male female Cable 1m 8718531360723 CAN Male female Cable 2m SB CAN Male female Cable 2m 8718531360730 CAN Male female Cable 5m SB CAN Male female Cable 5m 8718531360747 CAN Male female Cable 10m SB CAN Male female Cable 10m 8718531360754 T splitter SB CAN T splitter 8718531360761 USB to CAN CAN Compact to USB 8718531361201 CAN power cable CAN power cable 871853136...

Страница 15: ...ervoltage shutdown charge the Li ion batteries immediately 4 2 Unpacking Check the BIB for damage after unpacking If the BIB is damaged contact your reseller or Super B Do not install or use the BIB if it is damaged 4 3 Required tools for installation Torque wrench Screwdriver flat 5 mm Screwdriver flat 2 5 mm 350A type 17 mm socket wrench 600A type 19 mm socket wrench 4 4 Preparing the BIB for us...

Страница 16: ...ff button not pressed Use the following steps to connect the BIB with the battery bank Figure 5 6 1 Unscrew the protection cover 2 Connect the BT terminal of the BIB to the terminal of the battery bank 3 Connect the terminal of the load to the relay terminal at the LOAD side mount the internal ring terminal see TODO direct on the lug of the power cable 4 Connect the terminal of the battery bank to...

Страница 17: ...ing the BT and BT terminal cables Nut Spring washer Washer Internal wiring External Power cable Figure 6 Connecting the power cables of the Li ion battery to the BIB Caution The BT terminal cable should be connected to the minus of the battery bank ...

Страница 18: ... BT 13 21 mm Load 13 21 mm BT 2 5 mm J3 3 7 mm Table 10 Connecting wires 4 6 1 Connecting the CAN network cables Caution To ensure IP54 make sure the J2 connection remains covered by the cover when it is not used The Li ion batteries should be connected to the BIB via the CAN interface Start creating the CAN bus connection as shown in figure 7 Figure 7 Connecting the CAN network cables CAN network...

Страница 19: ...stallation of the CAN power cable A 12V system always needs a CAN power cable In a 24V or 48V system up to sixteen batteries the BIB provides power for the CAN bus In any 24V or 48V system with more than sixteen batteries the CAN bus must be powered externally using a CAN power cable The CAN bus power should be at least 10V and should not exceed 30V Therefore in any 12V or 24V system the CAN bus c...

Страница 20: ...hen they are empty 4 7 Disconnecting the BIB The following steps must be taken to disconnect the BIB 1 Turn off the BIB using the ON OFF push button 2 Disconnect the power cable from the battery bank 3 Disconnect the Load from the BIB 4 Disconnect the positive wire from the BT terminal of the BIB 5 Disconnect the BT wire from the terminal of the battery bank 6 Disconnect the CAN cables from the BI...

Страница 21: ...ion battery Node ID 1 cannot be used for a Li ion battery as it is the node ID of the BIB It is not recommended to use node ID 10 for multi battery configurations as it may be confusing in case a new Li ion battery is added to the system Multiple Li ion batteries with the same number will result in unpredictable behaviour of the battery bank It is recommended labelling the batteries with their ass...

Страница 22: ... Setup for configuration using the CAN USB converter 2 Perform a Full Scan in the update menu Figure 10 After the full scan one battery and the BIB CAN master should be visible in the left hand panel Figure 10 Perform a Full Scan ...

Страница 23: ...h new node ID Figure 12 Figure 11 Renumber a Li ion battery Figure 12 Assign a new ID to the Li ion battery 4 Verify if the correct number is assigned to the Li ion battery by a full scan 5 Connect the next Li ion battery and repeat the procedure step 1 to 4 until all Li ion batteries have been assigned a unique Node ID ...

Страница 24: ...on as described in chapter 4 6 1 2 Click Update followed by a FullScan and confirm with Yes The Super B battery monitor application request the BIB to scan for connected Li ion batteries When the scan is completed the number of Li ion batteries connected will be shown in the configuration tab in the Total batteries field see Figure 13 3 Configure the battery bank with the up and down arrows in the...

Страница 25: ...s the automatic start up option function If it is enabled the BIB will go to ON state see 3 2 2 1 automatically when the BIB starts up or after a reset The BIB will go to error state see 3 2 2 4 if an error occurs When the error is cleared the BIB will automatically go to ON state if the Auto On function is enabled 5 2 6 2 State of charge switch OFF level The State of charge switch off level is a ...

Страница 26: ...IB The BIB is powered up by pressing the ON OFF button If the auto on function is enabled and there are no active errors the BIB will go to ON state If the auto on feature is disabled it can be turned on manually see chapter 5 4 Figure 15 Power up the BIB ...

Страница 27: ...BIB can be manually controlled by using the buttons underneath the indication bars The reset button can be used to reset the BIB when the BIB and or a Li ion battery is in error state More information about the different state and the corresponding behaviour can be found in chapter 3 2 5 5 Status of the battery bank The status of the battery bank can be seen in the status tab of the battery monito...

Страница 28: ...damage to the BIB is found it must be replaced Do not attempt to use a damaged BIB 6 3 Cleaning If necessary clean the BIB with a soft dry cloth Never use liquids solvents or abrasives to clean the BIB 7 Storage Follow the storage instructions in this manual to optimize the lifespan of the BIB during storage If these instructions are not followed and the BIB is not functioning anymore consider it ...

Страница 29: ...before switching on the BIB After the BIB is turned on the loads can be enabled Yellow LED is on One or more batteries are reporting an error Determine which battery is reporting the error Check for excessive heat any damage short circuits etc Take appropriate safety precautions If the problem has been resolved reset the system push button or through the Super B battery monitor application Red LED...

Страница 30: ...skilled to work with electro technical devices or components g any other wrongful use contrary to the Super B s user manual or the safety instruction h any use contrary to the product specifications of that product i any acts of force majeure 9 4 The warranty period for parts of the product which have been repaired or replaced under the warranty shall be twelve 12 months from the date of repair or...

Страница 31: ...8 To the extent that a court determines that the limitation of liability as meant in clause 9 7 cannot be invoked against a particular claim for damages by the customer Super B s liability for loss of property damage to property and bodily injury including death caused by the application of those particular Super B products shall in any event be limited to the amount actually paid out by Super B s...

Страница 32: ...For more information please contact Super B Lithium Power B V Demmersweg 3 7556 BN Hengelo Ov The Netherlands Tel 31 0 88 0076 000 E mail info super b com www www super b com Manual June 2020 ...

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