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IMPORTANT NOTICES

Please pay special attention to the following statements :

WARNING

A warning is used to alert the user to fact that hazardous operating and maintenance procedures may

result in injury to or death of personnel if not strictly observed.

CAUTION

A caution is used to alert the user to t h e fact that hazardous operating and maintenance procedures

may result in damage to or destruction of equipment if not strictly observed.

NOTE

A note is used to give helpful information.

This manual should be considered as a permanent part of the unit and should remain with the unit

when resold.

Installation and major repair work shall be carried out only by specially trained personnel.

Содержание PR2800

Страница 1: ... 97100 Manukau City 2241 Auckland New Zealand Telephone 64 9 256 0730 Email sales allpower co nz www allpower co nz ALLPOWER INDUSTRIES AUSTRALIA A B N 46 650 681 742 Unit 5 102 128 Bridge Road Keysborough VIC 3173 Australia Telephone 61 38726 1444 1800 333 428 Email sales allpower com au www allpower com au ...

Страница 2: ...observed CAUTION A caution is used to alert the user to the fact that hazardous operating and maintenance procedures may result in damage to or destruction of equipment if not strictly observed NOTE A note is used to give helpful information This manual should be considered as a permanent part of the unit and should remain with the unit when resold Installation and major repair work shall be carri...

Страница 3: ...ontents SAFETY 1 CONTROLS 5 GENERATOR USE 9 PRE OPERATION CHECK 12 STARTING THE GENERATOR STOPPING THE GENERATOR 15 SERVICE 16 MAINTENANCE 19 TRANSPORTING STORAGE 28 TROUBLESHOOTING 31 WIRING DIAGRAM 32 ...

Страница 4: ...S These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Generator dealer for a replacement NOTICE Never remove the WARNING label 1 1 ...

Страница 5: ......

Страница 6: ...derstand the use of all generator controls output receptacles and connections Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide a colorless and odorless gas Breathing exhaust can cause loss of consciousness and may lead to death lf you r...

Страница 7: ...ution Keep the generator dry If the generator is stored outdoors unprotected from the weather check all electrical components on the control panel before each use Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician...

Страница 8: ...ins hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors Petrol is extremely flammable and is explosive under certain conditions Do not smoke or allow flames or sparks where the generator is refueled or where petrol is stored Refuel in a well ventilated area with the engine stopped Fuel vapours are ex...

Страница 9: ...e engine recoil start electric start START To start the engine only for electric start Recoil Starter To start the engine pull the starter grip lightly resistance is felt then pull briskly NOTICE Do no allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter ...

Страница 10: ...flow from the fuel tank to the carburetor Be sure to return the fuel valve lever to the OFF position after stopping the engine Choke Rod The choke is used to provide an enriched fuel mixture when starting a cold engine It can be opened and closed by operating the choke lever manually Pull the rod out toward CLOSED to enrich the mixture for cold starting ...

Страница 11: ...rdinances that apply to the intended use of the generator Oil Alert System The oil alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert system will automatically stop the engine the engine switch will remain in the ON position The Oil Alert system should not take pl...

Страница 12: ...ant overload of the generator at the receptacle If the AC circuit breaker is switched OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the AC circuit before switching the circuit breaker ON again The circuit breaker may be used to switch the generator AC power ON or OFF ...

Страница 13: ...al current from the generator to back feed into the utility lines Such back feed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company or a qualified electrician Ground Terminal The generator ground terminal is connected to the frame of the generator ...

Страница 14: ...he problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes NOTICE Substantial overloading will open the circuit breaker Exceeding th...

Страница 15: ...mally becomes sluggish or stops suddenly turn off the engine switch immediately Then disconnect the appliance and examine it for signs of malfunction Most motorized appliances require more that rated wattage for startup Do not exceed the current limit specified for any one receptacle If an overloaded circuit causes the AC circuit breaker to switch OFF reduce the electrical load on the circuit wait...

Страница 16: ... USE with the generator on a level surface and the engine stopped Use 4 stroke motor oil that meets or exceeds the requirements for API service classification SJ Always check the API SERVICE label on the oil container to be sure it includes the letters SJ SAE 10W 30 is recommended for general all temperature use Other viscosities shown in the chart may be used when the average temperature in your ...

Страница 17: ...f the oil filler neck with the recommended oil Fuel Check the fuel gauge and refill the tank if the fuel level is low Refuel carefully to avoid spilling fuel Do not fill above the shoulder of the fuel strainer WARNING Petrol is highly flammable and explosive and you can be burned or seriously injured when refueling Stop engine and keep heat sparks and flame away Refuel only outdoors Wipe up spills...

Страница 18: ... exhaust system life Never use stale or contaminated petrol or oil petrol mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear a light Spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change brands of petrol If spark knock or pinging pers...

Страница 19: ...ightly until resistance is felt then pull briskly NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter or housing 6 As the engine warms up slowly push the choke rod to the OPEN position Stopping the engine In an emergency To stop the generator in an emergency turn the engine switch to the OFF position In normal use 1 Turn the AC cir...

Страница 20: ...G 1 Always connect the generator 2 If the generator is to supply tow or above loads to the earth or the Recreational with power supply be sure to connect them one vehicles to prevent misusing with wire with higher start current fist Don t move the earth wire during normal maintenance or repair ...

Страница 21: ...17 SERVICE 3 The following table gives reference information for connecting the electric appliances to the generator ...

Страница 22: ...ted as follow a Correct b Correct c Forbidden WARNING When connect the generator home power supply be sure that a skilled electrician dose this job Improper connecting between the generator and loads may cause damage to the generator even a fire ...

Страница 23: ...ine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by generators or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under sever conditions such as sustained high load ...

Страница 24: ...ow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate th...

Страница 25: ...f fire of explosion Be careful when working around petrol Use only a nonflammable solvent not petrol to clean parts Keep cigarettes sparks and flames away from all fuel related parts Remember that your servicing dealer knows your generator best and is fully equipped to maintain and repair it To ensure the best quality and reliability use only new genuine parts or their equivalents for repair or re...

Страница 26: ...k adjust Replace Spark arrester Clean Idle speed Check adjust 2 Valve clearance Check adjust 2 Combustion chamber Clean After every 500Hrs 2 Fuel tank and filter Clean 2 Fuel tube Check Every 2 years Replace if necessary 2 Emission related items 1 Service more frequently when used in dusty areas 2 These items should be serviced by an authorized generator dealer unless the owner has the proper tool...

Страница 27: ... and sealing washer Tighten the plug securely 3 Refill with the recommended oil and check the oil lever Wash your hands with soap and water after handing used oil Please dispose of used motor oil in a manner that is compatible with the environment We suggest you take it in a sealed container to your local service station or recycling center for reclamation Do not throw it in the trash pour it on t...

Страница 28: ...lt 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the element 2 Wash the air cleaner element in a solution of household detergent and warm water then rinse thoroughly or wash in non flammable or high flashpoint solvent Allow the air cleaner element to dry thoroughly 3 Soak the air cleaner element in clean engine oil and squeeze out the excess oil The engine will smoke...

Страница 29: ...engine has not been run for a long time the sediment cup should be cleaned 1 Turn the fuel valve lever to the OFF position Remove the sediment cup O ring and filter 2 Clean the sediment cup O ring and filter in nonflammable or high flash point solvent 3 Reinstall the filter O ring and sediment cup 4 Turn the fuel valve lever ON and check for leaks ...

Страница 30: ... muffler will be very hot Be careful not to touch the muffler 1 Remove the spark plug cap 2 Clean any dirt from around the spark plug base 3 Use a spark plug wrench to remove the spark plug 4 Visually inspect the spark plug Discard it if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 5 Measure the plug gap with a feeler gauge Correct as necessary b...

Страница 31: ...alling a new spark plug tighten 1 2turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats to compress the washer NOTICE The spark plug must be securely tightened An improperly tightened spark plug can become very hot and could damage the engine Never use spark plug which have an improper heat range Use only the recom...

Страница 32: ...ontact with a hot engine or exhaust system can cause serious burns or fires Let the engine cool before transporting or storing the generator Take care not to drop or strike the generator when transporting Do not place heavy objects on the generator Before storing the unit for an extended period 1 Be sure the storage area is free of excessive humidity and dust 2 Service according to the table below...

Страница 33: ...ear or more Fill with fresh petrol and add petrol conditioner Remove the spark plug Put a tablespoon of engine oil into the cylinder Turn the engine slowly with the pull rope to distribute the oil Reinstall the spark plug Change the engine oil After removal from storage drain the stored petrol into a suitable container and fill with fresh petrol before starting Use petrol conditioners that are for...

Страница 34: ...the area during this procedure 2 Change the engine oil see page 23 26 3 Remove the spark plug and pour about a tablespoon of clean engine oil into the cylinder Crank the engine several revolutions to distribute the oil then reinstall the spark plug 4 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust...

Страница 35: ...ood condition Refill the fuel tank Add the recommended oil Readjust gap and dry the spark Readjust gap and dry the spark plug Replace it if necessary YES If the engine still does not start take the generator to an authorised r e p a i r e r To check 1 Turn off the engine switch and loosen the drain screw 2 Turn the fuel valve to ON Fuel should flow from the drain when the fuel valve is turned ON ...

Страница 36: ...2 TROUBLESHOOTING WIRING DIAGRAM ...

Страница 37: ...TRANSPORTING STORAGE 3 ...

Страница 38: ...4 TROUBLESHOOTING ...

Страница 39: ...TRANSPORTING STORAGE 5 ...

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