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9

EXAMPLE PROJECT SETUP #2

1. 

Check that the welder is connected to the correct voltage as shown on the serial number plate on the 
left side of the welder .  

2. 

Turn the welder on .  ‘Power On’ LED will illuminate .  

3. 

Set ‘Rest’ time to 5 cycles

4. 

Set ‘Weld’ time to 2 cycles

5. 

Set ‘Single/Repeat’ switch to ‘Single’

6. 

Set weld cycles switch to ‘Normal’

7. 

If equipped set power range to 1 . Next set power to 40% .  

8. 

Position grounding clamp as close as is conveniently possible to the weld area and, holding the hand 
attachment away from the job, depress the micro-switch several times to ensure correct operation .  
Each time you depress the weld switch, the ‘Weld Go’ LED will light .  

• 

If using either the PG5 or the PG5M pliers Hand attachments, place a piece of insulation of 
some sort between the tips to ensure correct operation before carrying out actual weld test . 

9. 

Now bring the hand attachment down to the weld position, hold electrode tip firmly against the surface 
to be welded, and depress micro-switch .   

• 

On all machines, whether the switch is merely touched or held down for the whole weld time, 
the weld will take place for the actual weld time selected on the timer .

10. 

Test the weld obtained, and if not satisfactory, increase the weld power by turning the power range 
up from ‘1’ to ‘4’, trying welds at each position and on each power setting, turning the Power knob 
potentiometer up from 40% to 100% as necessary . (Power range 1: Power 40% to 100%, power range 
2: Power 40% to 100%, etc .)

EXAMPLE  ROLL SPOT & SEAM WELDING SETUP

1. 

When using the roll spot technique, set the ‘Single/Repeat’ switch to ‘Repeat’

2. 

Set the ‘Rest’ and ‘Weld’ time to suit the application

3. 

Ensure that the ‘Weld Cycles’ switch is set at ‘Normal’

4. 

While holding the hand attachment away from the job, hold down the micro-switch, and watch the ‘Weld 
Go’ LED indicating the pulsing of the weld .  

5. 

Adjust ‘Rest’ time to give required interval between welds .  Setting the knob to “0” will set the machine in 
seam mode .

6. 

When satisfied with settings, press the roller wheel firmly against the job, depress the micro-switch and 
while holding it on, move the wheel slowly along the work piece maintaining as constant a pressure as 
possible . 

7. 

Ensure that you release the micro-switch before removing the wheel from the work piece .

Содержание AC 15 kVA

Страница 1: ...SUNSTONE WELDERS AC WELDER USER MANUAL...

Страница 2: ...2 Sunstone Welders AC Welder User Manual...

Страница 3: ...3 TABLE OF CONTENTS Forward p 4 Introduction p 5 Welder Setup p 5 Welder Interface p 6 Welding Attachments p 7 Method of Opperation p 8 Welder Information p 10 Info on Resistance Welding p 10...

Страница 4: ...elding process At Sunstone Engineering we are committed to producing quality products and ensuring complete owner satisfaction If you require assistance after reading this manual please contact us wit...

Страница 5: ...wired for 415VAC SETTING UP THE WELDER Setting up the AC welder is a quick and simple process Take care and follow the step by step instructions to avoid injury and harm to yourself and to the equipme...

Страница 6: ...the welder from performing welds 5 WELD CYCLES This switch gives the ability to use the normal weld cycles or to cut the cycles in half The cycles are set using the cycle knobs on the bottom of the fr...

Страница 7: ...Contact Sunstone Engineering to further discuss these options WELD HEAD ATTACHMENTS Parallel Opposed HAND HELD ATTACHMENTS Single Probe Dual Probe Tweezers PG2 PISTOL GRIP Micro switch controlled 300...

Страница 8: ...chment in the air initiate the weld and adjust weld interval as required by looking at the Weld Go LED flashing and adjusting the Rest time 10 Ensure that the grounding clamp is attached to the work p...

Страница 9: ...s merely touched or held down for the whole weld time the weld will take place for the actual weld time selected on the timer 10 Test the weld obtained and if not satisfactory increase the weld power...

Страница 10: ...lly speaking short weld times and high power settings will give the best results WELDER INFORMATION SPECIFICATIONS MAINS SUPPLY 2 2kVA 5 0kVA 15kVA Primary Voltage 240 1 phase 240 1 phase 415 2 phase...

Страница 11: ...resistance TIPS WELD PRESSURE Several other factors play a part in the contact resistance The larger the contact resistance the hotter the resultant weld On the micro scale contact resistance is redu...

Страница 12: ...SUNSTONE ENGINEERING R D CORPORATION 1693 American Way Suite 5 Payson UT 84651 1 877 786 9353 toll free 1 801 658 0015 international SunstoneWelders com...

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