SUNSTONE AC 15 kVA Скачать руководство пользователя страница 8

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Sunstone Welders -

 AC Welder User Manual

METHOD OF OPERATION

EXAMPLE PROJECT SETUP #1

1. 

Plug in welder and ensure the ‘Power On’ LED is illuminated .

2. 

To use the PG2 hand attachment, push the copper jack plug into the left of the two sockets on the right 
side of the welder, and the switch jack plug into the corresponding socket .  Push the copper jack plug 
on the ground clip into the other socket .

3. 

When using the PG2 hand attachment, set the ‘Single/Repeat’ toggle switch to ‘Single’ .

4. 

For sheet of  .1mm, set ‘Rest’ time at 5 cycles, ‘Weld’ time at 4 cycles and ‘Power’ at 50% .

5. 

Attach ground clip to the work piece as near to the weld location as possible to provide a good path for 
the current during the weld time .

6. 

Ensure that the welding electrode tip is dressed to a fine, slightly rounded point .  Set the ‘On/Off’ switch 
to ‘On’ . Place the electrode firmly onto the work piece and depress the micro-switch in the pistol grip .

7. 

To use the roll spot wheel, unscrew the PG2 electrode, and replace it with the brass wheel holder .  Set 
the ‘Single/Repeat’ switch to ‘Repeat’ .

8. 

Set the ‘Rest’ time to 5 cycles and the ‘Weld’ time to 2 cycles .  The weld pitch can be adjusted as 
required by changing the ‘Rest’ time .  

9. 

Holding the hand attachment in the air, initiate the weld, and adjust weld interval as required by looking 
at the ‘Weld Go’ LED flashing and adjusting the ‘Rest’ time .

10. 

Ensure that the grounding clamp is attached to the work piece as close to the weld as possible .

11. 

Place the wheel on the sheet, press firmly, depress the micro-switch and keep depressed .  Start to 
move the wheel along as soon as the switch is depressed and maintain pressure until after the switch is 
released or holes will be burnt in the sheet .

12. 

To use the PG5 or PG5M hand attachments, push the copper jack plugs into the two sockets on the 
right of the welder, and the switch jack plug into its socket .

13. 

Set the ‘Single/Repeat’ switch to ‘Single’ and set the ‘Weld’ to 4 and ‘Power’ to 50% . To operate, place 
the sheet or wire to be welded between the electrodes and squeeze the pressure lever into the grip .  
The weld will initiate and stop after the time set on ‘Weld’ .  Pressure must be fully released before 
further welds can be made .  

14. 

Pressure and point of initiation can be adjusted by the screw above the moving electrode .

15. 

With all Hand attachments increase power gradually until a test weld on a sample is stronger than the 
parent metal and a ‘slug’ can be pulled .

16. 

Generally as the thickness or the sheet or wire varies, increase or decrease the power to suit .  Always 
weld with the lowest Power setting and the shortest weld time commensurate with a good weld .

Содержание AC 15 kVA

Страница 1: ...SUNSTONE WELDERS AC WELDER USER MANUAL...

Страница 2: ...2 Sunstone Welders AC Welder User Manual...

Страница 3: ...3 TABLE OF CONTENTS Forward p 4 Introduction p 5 Welder Setup p 5 Welder Interface p 6 Welding Attachments p 7 Method of Opperation p 8 Welder Information p 10 Info on Resistance Welding p 10...

Страница 4: ...elding process At Sunstone Engineering we are committed to producing quality products and ensuring complete owner satisfaction If you require assistance after reading this manual please contact us wit...

Страница 5: ...wired for 415VAC SETTING UP THE WELDER Setting up the AC welder is a quick and simple process Take care and follow the step by step instructions to avoid injury and harm to yourself and to the equipme...

Страница 6: ...the welder from performing welds 5 WELD CYCLES This switch gives the ability to use the normal weld cycles or to cut the cycles in half The cycles are set using the cycle knobs on the bottom of the fr...

Страница 7: ...Contact Sunstone Engineering to further discuss these options WELD HEAD ATTACHMENTS Parallel Opposed HAND HELD ATTACHMENTS Single Probe Dual Probe Tweezers PG2 PISTOL GRIP Micro switch controlled 300...

Страница 8: ...chment in the air initiate the weld and adjust weld interval as required by looking at the Weld Go LED flashing and adjusting the Rest time 10 Ensure that the grounding clamp is attached to the work p...

Страница 9: ...s merely touched or held down for the whole weld time the weld will take place for the actual weld time selected on the timer 10 Test the weld obtained and if not satisfactory increase the weld power...

Страница 10: ...lly speaking short weld times and high power settings will give the best results WELDER INFORMATION SPECIFICATIONS MAINS SUPPLY 2 2kVA 5 0kVA 15kVA Primary Voltage 240 1 phase 240 1 phase 415 2 phase...

Страница 11: ...resistance TIPS WELD PRESSURE Several other factors play a part in the contact resistance The larger the contact resistance the hotter the resultant weld On the micro scale contact resistance is redu...

Страница 12: ...SUNSTONE ENGINEERING R D CORPORATION 1693 American Way Suite 5 Payson UT 84651 1 877 786 9353 toll free 1 801 658 0015 international SunstoneWelders com...

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