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CAUSES OF BREAK-DOWN AND TROUBLESHOOTING

No.

Type of Breakdown

Error on operation or

drive of machine

Cause

Loosing of belt tension and damage on
belt

Fuse shortage for main power or circuit

Deviation from Y and Y limit of feed
bracket

Troubleshooting

Adjust the belt tension or exchange it

Check the fuse shortage of main shaft drive
motor in a controller box or exchange it

Bad position of

stopping position

Slackness of main drive belt

Wrong position of upper shaft sensor
plate or photo sensor

Adjust the belt tension

Adjust the position of upper shaft sensor
plate or exchange the photo sensor

Needle bent

Thread is cut

Stitch skipping

Damage on needle(Bending of needle,
cracks on needle hole or groove, and
abrasion or transformation of needle tip)

Exchange the needle

Move the feed bracket to normal place
(inside limit switch)

Wrong installation of needle

Install the needle properly

Contact of needle with shuttle

Adjust the distance properly between a needle and shuttle

Wrong insertion of thread

Insert the thread properly

Wrong installation of needle (Height
of needle or direction of needle )

Reinstall the needle

Damage on needle ( Bending of needle,
cracks on needle hole or groove, and
abrasion or transformation of needle tip)

Exchange the needle

Excessive tension of upper thread and under thread

Adjust the tension

Excessive tension and stroke of take-up
lever spring

Adjust the tension and stroke of take-up lever
spring

Crack on the controlling hole of shuttle
surface spring

Exchange the shuttle surface spring

Use of bending needle

Exchange the needle

Use of improper sized needle compared with using thread

Exchange the needle

Wrong installation of needle

Reinstall of needle

Improper timing for a needle and shuttle

Readjust the timing for a needle and shuttle

Large interval between a needle groove and shuttle point

Readjust the timing for a needle and shuttle

Excessive tension of take-up lever
spring and stroke

Adjust the tension of take-up lever spring and
stroke

Содержание SPS/E-1306 Series

Страница 1: ...AL BEFORE STARTING USE 2 KEEP THIS MANUAL IN SAFE PLACE FOR REFERENCE WHEN THE MACHINE BREAKS DOWN M MM ME E 1 10 01 10 02 21 1 USER S MANUAL R S Su un nS St ta ar r C CO O L LT TD D SPS E 1507 Series Electronically Controlled Pattern Sewing Machine Mechanical Part ...

Страница 2: ......

Страница 3: ...h performance powerful operation enhanced durability and more sophisticated design to meet a number of user s needs 2 Please read this user s manual thoroughly before using the machine Make sure to properly use the machine to enjoy its full performance 3 The specifications of the machine are subject to change aimed to enhance product performance without prior notice 4 This product is designed manu...

Страница 4: ...tallation 15 4 5 Accessory Installation 17 5 PREPARATIONS BEFORE OPERATING THE MACHINE 19 5 1 How to Supply Oil 19 5 2 needle 20 5 3 Thread 21 6 HOW TO REPAIR THE MACHINE 25 6 1 Adjusting the Height of the Needle Bar 25 6 2 Adjusting the Needle and the Shuttle 25 6 3 Adjustment of Lower Shaft Gear and Oscillating Shaft 26 6 4 Adjustment of Shuttle Upside Spring Position 26 6 5 Adjusting the Height...

Страница 5: ...0 21 22 22 1 23 44 9 1 Machine Specifications 44 9 2 Infusion of Pressured Air and Adjustment of Pneumatic Pressure 45 9 3 Attaching the Pressure Plate Sheet and Adjusting the Height of the Slider Base 45 9 4 How to Adjust the Up and Down Movement of the Upper Feed Plate 46 9 5 How to Use the Pedal Switch 47 9 6 Air System Ciruit Diagrams 49 10 DRAWING OF TABLE 53 10 1 SPS E 1306 1507 Series 53 11...

Страница 6: ...eavy materials Stitch Type S Standard Stitch Feeding Frame Type 10 Motor type Feed Frame 20 Pneumatic Monolithic Feeding Frame 22 Pneumatic Separately Driven Feeding Frame 22 1 Pneumatic Separately Driven Feeding Frame wiht Two Step Stroke Device 23 Pneumatic Separately Driven Feeding Frame with Inverting Clamp Device X 150mm Y 70mm SunStar Pattern System Feed plate Type Stitch Type Material Type ...

Страница 7: ...als 150mm 70mm Max 2 700 spm Stitich Length 30mm or less Max 2 000spm StitichLength 30mmorless 0 05 12 7mm Min limit of resolution 0 05mm DP 17 18 DP 5 14 DP 17 23 41 2mm Double capacity Shuttle Hook Max 25mm Specifications Max 30mm Standard 0 3 5mm Max 0 7mm Standard 4mm 0 7mm Max 20mm Max 25mm Full Closed Pulse Motor based Feed Available During Sewing Operation Pattern No Can be Selected from No...

Страница 8: ...lt Warning Danger Caution No Name Description Caution Warning Danger Caution If the machine is not properly handled it may cause injury to users or physical damage to the machine If the machine is not properly handled it may cause death or severe injury to users If the machine is not properly handled it may cause death or severe injury to users and the urgency of the danger is very high Warning Da...

Страница 9: ...all be big enough to endure the weight of the sewing machine and carry the machine 2 Use the palette when lifting the machine Set the center of gravity of the machine center of the left and right sides at the fork arm of the forklift and carefully lift the machine Ban people from standing under the machine and remove obstacles near the machine Mark Description Danger Make sure to maintain the bala...

Страница 10: ...chine might be capsized 2 4 Machine Operation The machine body is attached with and stickers at each dangerous part to emphasize safety instructions With the full understanding of the safety instructions make sure to observe the following during machine operation 1 Before turning on the power read this manual thoroughly and have a full understanding of machine operation 2 Get properly dressed Long...

Страница 11: ... re install all the removed safety covers Danger For main shaft motor and X Y drive box it takes 10 minutes before they are completely discharged after the main power is cut Caution 2 6 Devices for Safety ⓐ Safety label It describes cautions during operating the machine ⓑ Thread take up lever It prevents from any contact between body and take up lever ⓒ Motor cover Prevents any possible accidents ...

Страница 12: ...e without finger guard and safety devices Before threading changing bobbin and needle and cleaning turn off the main switch Hazardous voltage will cause injury Be sure to wait at least 360 seconds before opening this cover after turn off main switch and unplug a power cord CAUTION 경 고 Do not operate without finger guard and safety devices Before threading changing bobbin and needle cleaning etc sw...

Страница 13: ...13 3 3 ASSEMBLY 3 1 Name of Machine Parts 3 1 1 Name of Machine Parts Arm Emergency Switch Sewing pedal Manual pedal Upper feed plate pedal Power Switch Control Box OP Box Thread Stand ...

Страница 14: ...re the power with the products which have either strong magnetic field or use high frequency Make the machine stay away from the products mentioned above 3 Take care not to spill water and coffee on the machine 4 Do not drop Control Box and the motor to the floor 4 3 Table Installation 1 Table fixing Insert the shock absorbing rubber into the level adjuster and raise it until the caster freely mov...

Страница 15: ...ch to prevent the machine vibration and noises from occurring 3 To fix the machine attach the hinge and the hinge rubber to the bed and install them on the table by using fixing bolts Fixing Bolt To prevent safety accidents at least two persons shall be assigned to machine installation or machine delivery Caution Cushion Rubber Safety Switch Rubber Oil Dish Waste Oil Can Support Control Box Power ...

Страница 16: ... location of the safety switch to make sure that the attached safety switch can properly operate To prevent safety accidents at least two persons shall be assigned to machine installation or machine delivery Caution Safety Switch Bracket Safety Switch Supporting Rubber Tightening Screw Safety Switch Table 6 Complete the cable connection between the machine and the control box and fix the cables un...

Страница 17: ...ing four fixing screws 4EA small size Safety Plate Face Plate 4 5 2 Installation of Safety Plate Attach the safety plate to the head 4 5 3 Installation of Thread Stand Assemble the thread stand and install it on the table Make adjustment to properly locate the thread stand To guarantee safety make sure to install the safety plate before using the machine Caution ...

Страница 18: ...18 4 5 4 Food pedal switch connection Connect a plug of pedal switch with control box Pedal Switch ...

Страница 19: ... supply oil sufficiently 2 As shown in the picture move the feed bracket in the direction of A and supply oil into the bed oil window through the hole on the bed cover Be sure to supply oil when operating the machine for the first time or when the machine has not been used for a long time Caution 3 Supply oil into the hole in the upper part of the arm ...

Страница 20: ...alled on the right side of the arm 5 2 needle 5 2 1 Needle Attachment Unfasten the needle fixing screw on the needle bar Then with the needle groove facing forward push the needle until the upper end touches the needle hole of the needle bar Fix the needle in with the needle fixing screw For safety keep the hook cover covered during operating Caution Shuttle Race Ring Hook Cover Screw Needle ...

Страница 21: ... picture for heavy materials SPS E 1306 1507 HS 5 3 2 Lower Thread Placement 1 Insert bobbin into bobbin case as shown in the picture 2 After setting the lower thread through the crack of the bobbin case insert the thread through thread hole 3 Adjust the lower thread to hang 25mm out of thread hole Picture Thread Hole Bobbin Case Bobbin 25 m m Insert the bobbin to turn clockwise when seen from beh...

Страница 22: ...epending on sewing fabric thread and number of stitches Please make the adjustment in line with the sewing conditions B The thread take up lever spring s tension can be adjusted using the groove at the end of the thread tension adjusting device shaft When it is turned clockwise the tension of the thread take up spring gets stronger and otherwise it gets weaker 3 Adjusting the Tension of the Lower ...

Страница 23: ... mes 5 3 6 Adjusting the Winding Device 1 To adjust the winding capacity of the bobbin use the beginning position of the winding control plate and after unfastening the screw turn the plate in direction A for large winding capacity and turn in direction B for small winding capacity 2 Place the winding drive wheel 0 5mm away from the hand pulley gear and tighten the screw Thread Winding Shaft Bobbi...

Страница 24: ...he sewing material Then tighten the screw 5 3 9 Adjusting the Hand Pulley Device 1 Tighten the screw after putting the hand pulley gear Ⓑ and the hand pulley shaft tip in accord 2 Adjust the clearance of hand pulley gears Ⓐ and Ⓑ and tighten the screws 3 Move the bushing in the direction of the arrow to reduce the backlash between gears Ⓐ and Ⓑ when the roller is on the end of the pulley bushing B...

Страница 25: ...the large shuttle screw turn the large hook adjustment shaft to the left to right and adjust the large shuttle so that the needle and the shuttle hook point Ⓐ is 0 05 0 1mm apart from each other 6 After adjusting the large shuttle in place adjust the rotary direction of the large shuttle so the needle and the large shuttle is 7 5mm apart from each other Then tighten the large shuttle screw 6 2 Adj...

Страница 26: ... attached to the bed face Ⓐ to find the place where the roll driver can smoothly rotate with the backlash of 0 1mm or below If the area near the shuttle upside spring s groove is scratched or grows rough it may cause thread break and the separation of thread strands To prevent it check the status of the shuttle upside spring Caution 6 4 Adjustment of Shuttle Upside Spring Position Disassemble the ...

Страница 27: ...of the presser foot drive cam accord with the carving point center of the upper shaft and the line of the cam accord with the carving point Tighten screw If the presser foot drive cam is not in the right position the presser foot may not move vertically in time and run into the needle bar Caution 2 Adjustment of Presser Bar Height Adjust the end of the presser bar to protrude by 13mm from the pres...

Страница 28: ...r Foot Origin Setting a Turn on the power and to set the motor base punched mark on the right side of the presser foot motor base to meet the punched mark of the presser foot cam shaft loosen the tightening screw for the sensor plate on the opposite side and adjust the position of the sensor plate b Presser Foot Lowest Height Setting When the presser foot cam reaches the lowest position of the pre...

Страница 29: ...damaged when the left and right presser plate arms are not set in the same angle Caution 6 8 Adjusting the Parts for Thread Release 6 8 1 How to Set the Thread Release Notch Place the notch so that the right side of the slot of the thread release notch touches circumference of the notch screw and then fix with a screw The remaining amount of thread may not be enough or not be regular and the threa...

Страница 30: ...st the opening capacity of the thread guide disk 1 Unfasten the thread release adjusting plate screw 2 Open the thread guide disk by operating the trimming devices 3 Adjust the opening capacity to 0 6 0 8mm for normal material and 0 8 1mm for heavy material To increase the opening capacity widen the angle between the thread release plate and narrow the angle to reduce the opening capacity 4 Tighte...

Страница 31: ... wiper so that the end of the wiper is about 1mm apart from the needle end Then tighten the screw back on firmly If the wiper is not placed in the right position the wiper may collide with the presser foot or needle during the operation and the wiper may not move properly Caution Push Wiper Oscillator Link 10mm Tightening Screw for Wiper Crank Tightening Screw for Wiper Spinning Shaft Collar Wiper...

Страница 32: ...s applied 3mm away from the center of the timing belt Then tighten the Y bracket screw 3 Tighten the X bracket screw If the timing belt is too tense the belt may be damaged and if the belt is too relax the transfer in direction X may become difficult Caution If the timing belt is too tense the belt may be damaged and if it is too relax the transfer in direction Y may become difficult Caution Race ...

Страница 33: ... transfer system placed in the center of the sensor as shown in the picture Then tighten the screw with the driver 6 11 2 How to Set the Y axis Original Point 1 Remove the Y stepping motor cover 2 Move the upper feed plate to the middle of the Y axis direction 3 Unfasten the screw and place the Y axis original point detecting plate in the center of the original point detecting sensor as shown in t...

Страница 34: ... the both ends of the trimmer cam 2 Make the end of the link stopper screw touch part Ⓐ of the trimming link stick when the trimming cam roller is inserted into the trimming cam moving part Then tighten the nut 1 If the clearance between the trimmer cam roller and the both ends of the trimmer cam is inappropriate bad trimming might result or the parts might be stuck to each other at the beginning ...

Страница 35: ... If the position setting is inappropriate bad trimming or stuck parts might take place Caution Thread Trimmer Shaft Thread Trimmer Cam Ⓐ Tightening Screw Thread Trimming Driving Link 6 12 4 Setting the Link Stopper in Place 1 Unfasten the trimming drive link stopper screw while trimming is not operated and have the trimming drive link and the trimming drive link stopper notch 0 3mm apart from each...

Страница 36: ...poor sewing quality Caution 6 12 6 Adjusting the Moving Knife and the Fixed Knife 1 When the needle bar stops at the upper position use the trimming lever adjustment screw to adjust space A between the thread separation point of the moving knife and the needle plate hole as indicated in the table 2 Use the fixed knife screw to adjust space B between the fixed knife and the needle plate cover as in...

Страница 37: ...nd lubrication and add grease to maintain high machine performance 2 Test the tension of each driving belt 3 Without regular machine check the following problems might result Abnormal abrasion of the moving parts in a wet condition due to the insufficient lubrication and grease injection Abnormal operation due to dust or foreign materials gathered at the moving parts 1 During machine check or main...

Страница 38: ... the oil tank installed at the arm before supplying oil Fill up the oil tank through the oil outlet at the upper arm 2 Bed Move the feed bracket in the A direction and check the remaining oil volume from the oil window Supply sufficient oil through the oil tank outlet Please lubricate the sewing machine at the first time of using the machine or when the machine remains unused for a long time Cauti...

Страница 39: ... is wet with oil When lubrication completes make sure to place back the hook cover To prevent safety accidents keep the hook cover remain covered during machine operation Caution Shuttle Race Ring Hook Cover 4 Silicon Oil Tank Supply silicon oil to the silicon oil tank installed on the right side of the arm ...

Страница 40: ...n to the floor place cloth paper or oil dish on the floorwhen separating the waste oil can Caution No Cleaning Area Cleaning Frequency 1 Around hook Everyday Thread take up lever Thread tension adjusting device Once a week Around the moving and fixed blades Use air to clean the moving and fixed blades under the needle plate Three times a week 2 3 6 16 Handling of Waste Oil When the waste oil can a...

Страница 41: ...dle properly Contact of needle with shuttle Adjust the distance properly between a needle and shuttle Wrong insertion of thread Insert the thread properly Wrong installation of needle Height of needle or direction of needle Reinstall the needle Damage on needle Bending of needle cracks on needle hole or groove and abrasion or transformation of needle tip Exchange the needle Excessive tension of up...

Страница 42: ...er spring and connecting condition of detecting plate Reconnect the wire with thread sensor plate Adjust the tension of upper thread Poor quality of thread tightening Improper timing of needle and shuttle Slackness of exchange tension between moving mes and fixed mes Readjust the timing of needle and shuttle Adjust the tension of fixed mes Mistakes of Trimming Grooveabrasiononbladeofmovingmesandfi...

Страница 43: ...as the specification of SPS B A 1306 1507 HS 10 8 2 How to Thread the Upper Thread After placing the thread take up at the highest position thread the thread as indicated in the picture below Thread the thread as shown in picture A for the needle bar thread guide picture A ...

Страница 44: ...m 70mm Max 2 700spm Stitch Length 3mm or Less 0 1 12 7mm Min limit of resolution 0 05mm DP 17 DP 5 41 2mm Semi Rotary Large Shuttle Bobbin Case for Semi Rotary Large Shuttle Hook Bobbin for Large Shuttle Hook Standard 4mm 0 5 10mm Max 20mm Max 30mm Full Closed Pulse Motor based Feed Available During Sewing Operation Pattern No can be Selected from No 1 to No 999 USB Flash Drive The Working Point i...

Страница 45: ...chine operation is stopped Caution 9 2 2 How to Adjust the Air Pressure Pull the adjustment handle on the upper part of the filter controller which is attached to the back of the table up as shown in the picture When the handle is turned clockwise the pressure goes up and goes down when the handle is turned in the opposite direction Adjust to the appropriate pressure 0 39 0 44MPa 4 4 5kgf cm2 indi...

Страница 46: ...roller knob is turned counter clock wise the speed increases So fasten the nut after adjusting the appropriate speed SPS E 1306 1507 20 SPS E 1306 1507 22 9 4 2 SPS E 1306 1507 21 22 1 1 When the pressure decrease valve knob which is attached on the bottom of the table is turned clockwise the go up speed of upper feed plate supporting pressure increase When the knob is turned counter clockwise the...

Страница 47: ... to general sewing 2 The padal switch has two pedals the right one moves the upper feed plate the left one makes the sewing machine start 3 Application The right pedal has two step switch if you step on the first step the upper feed plate descends to the intermediate position When the right pedal is fully stepped the upper feed plate fully descends to the sewing material If you fully step on the r...

Страница 48: ...6 1507 22 1 1 Check the parameter related to general sewing function No 60 is set to 5 If not please set the parameter to 5 Change of parameter related to general sewing 2 The pedal switch has three pedals the right one moves the right upper feed plate the intermediate one moves the left upper feed plate and the left one makes the sewing machine start 3 Application The inter mediate pedal has two ...

Страница 49: ...49 9 6 Air System Ciruit Diagrams 9 6 1 SPS E 1306 1507 HS 20 ...

Страница 50: ...50 9 6 2 SPS E 1306 1507 HS 21 ...

Страница 51: ...51 9 6 3 SPS E 1306 1507 HS 22 ...

Страница 52: ...52 9 6 4 SPS E 1306 1507 HS 22 1 ...

Страница 53: ...53 1 10 0 DRAWING OF TABLE 10 1 SPS E 1306 1507 Series ...

Страница 54: ...perate A When the pallet is inserted into the coupling the sensor detects the pallet and the presser foot automatically descends to fix it B When the left foot pedal is pressed sewing begins In order to separate the pallet from the fixing device press the right foot pedal C When sewing is complete the pallet is automatically separated from the fixing device ...

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