SUNPUMPS SCP series Скачать руководство пользователя страница 3

 
 

1.0

 

Introduction 

 
Thank you for selecting a SunPumps SCS series solar pump system. The SCS series pump and PCC series 
Sensorless Brushless DC - pump controller are the key components to high quality solar powered pumping 
systems. Their stand-alone, pollution free and low noise operation makes them an ideal solution for remote 
homes, irrigation projects, and wildlife and stock watering without violating the environment. 
 
SunPumps SCS series pumps are multi-stage centrifugal, three phase 

brushless sensorless

 DC powered, 

submersibles constructed of high quality stainless steel. These pumps were designed specifically for water 
delivery in remote locations. 
 
The PCC-BLS series controllers are microprocessor based solid state DC power converters designed as the 
interface  between  a  solar  module  array  and  a  three  phase  brushless  sensorless  DC  pump  motor.    The 
purpose of the controller is to operate the high efficiency, high reliability DC motor and maximize the total 
daily  water  output  while  providing  protection  for  the  pump  as  well  as  providing  an  interface  with  other 
related pumping system equipment. 
 

Although  these  PCC  series  pump  controllers  are  easy  to  install,  please  read  this  manual  to  become 
familiar  with  the  controller  features,  functions,  connection  points  and  various  configurations.    For 
future reference, keep this manual and other relevant product information in a safe place. 

 

PRECAUTIONS 

 

 

Safety  First

  – 

Always  understand  what  you  are  doing  when  working  with  any  form  of 

electricity. 

 

Guessing  at  something  is  not  worth  the  potential  of  product  damage  and/or 

severe personal injury.

 

 

 

Shut down all power when working on the system

 

 

Do  not  attempt  to  feed  live  wires  into  the  PC-series  controller  or  product  damage  and/or 
personal injury may result. 

 

 

Do not exceed the voltage rating of the controller

 

 

Do not splash water on the controller especially when the cover is open

 

 

Mount the controller in a shaded, well vented

, vertical

 position

 

 

Installation  of  this  system  should  be  done  by  a  licensed  Electrical  or  Pool  Contractor  in 
accordance with the National Electrical Code and all applicable local codes and ordinances. 
Improper installation will create an electrical hazard which could result in death or serious 
injury to servicemen, pool users or others due to electrical shock.  

 

2.0

 

Product Overview 

 

The  SunPumps  PCC-BLS-M2  series  controllers  were  designed  specifically  for  SunPumps  three  phase 
Sensorless  Brushless  DC  motors.  When  properly  installed  and  configured,  the  features  incorporated  into 
this stand-alone system  will control and protect  your pump system permitting  many  years of dependable, 
trouble  free  service.    SunPumps  has  produced  two  versions  of  this  controller.    The  notable  differences 
between the two are certain set points and electrical characteristics which are detailed in the table below. 
 

Table 1 

Controller Model 

Min 

Voltage

1

 

Max 

Voltage 

Min Power 

Max 

Power 

Low Water 
Cutoff Min 

Low Water 

Cutoff Max 

Nominal 

Voltage 

PCC-120BLS-M2

90 V 

200 V 

Set by LWC 

1400 W 

100 W 

585 W 

120 V 

PCC-180BLS-M2

120 V 

300 V 

Set by LWC 

2800 W 

100 W 

1023 W 

180 V 

PCC-240BLS-M2

2

 

220 V 

380 V 

Set by LWC 

3500 W 

100 W 

1023 W 

240 V 

1

Min Voltage is the minimum voltage which the unit must see in order to start the pump.  If this voltage is not obtained, 

the unit will not attempt to start the pump.  Voltages lower than this will not hurt the unit.   

2

Both controller models have the same operating features,  functionality and setup.  Voltage and power tolerances are 

the only differences of concern to the end user.  This manual will only differentiate when necessary for clarity.   

 

Содержание SCP series

Страница 1: ......

Страница 2: ...ring 3 5 Figure 2 Control Panel Figure 3 Dip Switch Settings Controller Settings 3 6 Auxiliary Control Circuits 3 7 Remote Switch Output Power Limit Circuit Low Power Shut Down Circuit Low Water Shut...

Страница 3: ...es controller or product damage and or personal injury may result Do not exceed the voltage rating of the controller Do not splash water on the controller especially when the cover is open Mount the c...

Страница 4: ...rless DC motors No other applications or DC power sources are recommended or warranted unless written approval is provided by the SunPumps factory 3 0 Installation and Operation The following sections...

Страница 5: ...he solar modules as specified by the National Electric Code Wire sized too small will cause a decreased output from the pump Keep the distance from the solar modules to the pump as short as possible R...

Страница 6: ...valves are open and strainer pot temperature is cool to the touch then with extreme caution you can open the strainer lid Do not open the strainer pot lid while the pump in in operation Strainer Clea...

Страница 7: ...ble or call your SunPumps dealer for assistance Wire gauge being too small will cause excessive voltage losses to the motor and will reduce the flow rate of the pump All other system equipment should...

Страница 8: ...Figure 2 Controller Wiring Diagram...

Страница 9: ...9 Connect the DC source supply positive the red conductor to one of the controller terminals labeled Positive on the Solar Array Input NOTE The power should be connected to a disconnect and it should...

Страница 10: ...ic Turns pump off when terminals connect OFF 2 ON Low Water Cutoff Logic Turns pump on when terminals connect OFF 3 ON 10 Minute Delay Increases turn on delay to 10 minutes OFF 4 ON 30 Minute Delay In...

Страница 11: ...tor speed control is for adjusting the flow rate of the pump There is also the low water cutoff low power shut down and over current protection circuits See each corresponding detailed description bel...

Страница 12: ...troller program This timeout applies to remote switch and low water cutoff Low Power Shut Down Sensorless Low Water Cut Off Circuit LPLW The Low Power Shut Down Low Water Cut Off Circuit LPLW turns th...

Страница 13: ...atch the flow rate of the pump to the production of the well 1 With the system installed and controller properly configured allow the pump to run at full power at mid day until the pump starts surging...

Страница 14: ...lay Screens NOTE Dip switch 7 will freeze the display on the current screen If the system is powered up with switch 7 on the display will only show the SUNPUMPS INC screen Turn off switch 7 to unfreez...

Страница 15: ...ote circuit or low water cutoff circuit is preventing the controller from running the pump Set the 1 and 2 dip switches to off and disconnect the remote switch and low water cutoff If the pump starts...

Страница 16: ...complete series string PUMP IS RUNNING BUT THE OUTPUT IS LOW 1 Make sure you have full sun light at midday that there are no clouds and no shadows on any part of the array Then verify power coming ou...

Страница 17: ...heet is a must Pump Model Number ____________________ Pump Serial Number ____________________ Motor Serial Number ____________________ Controller Model Number ____________________ Software Version ___...

Страница 18: ...s or other loss or injury resulting from the use of a SunPumps product The purchaser s exclusive remedy shall be only as stated herein This warranty is in lieu of all other warranties expressed or imp...

Отзывы: