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COMPACTING PROCESS   

 

 

4

 

    

 
 

 compaction system is composed of two basic units. One is the 
compactor (or compaction head) with its power unit. The other is a 

container. Compacting is accomplished as the hydraulic system moves the 
structural parts of the compactor, compressing more and more material into 
the container until the container needs to be emptied. 

The system is designed so that when material is deposited into the load 
area, the compactor platen (or "ram") will push the material into the 
container. The effect is the same as you may achieve at home if you stomp 
down on the garbage in a can in order to fit more material in. The 
compaction takes place in the container as the powerful compaction head 
forces more and more material into the container. 

Even though the container may appear full, more material may be forced 
into it with sufficient pressure. Depending on the type of material, your 
Summit compactor will put from 3 to 6 times as much material into the 
container as its capacity. A container with a capacity of 2 cubic yards of 
loose waste will hold 6 to 12 cubic yards of compacted waste. In other 
words, the "compaction ratio" of your Summit compactor can range from 
3-to-one to 6-to-one, depending on the type of material. 

"Stationary" compactors are designed to be fastened to the ground or floor. 
Containers are mechanically secured in position so stationary compactors 
can pack them full, and then they are released for emptying. Horizontal 
stationary compactors are used primarily where material leakage is not a 
problem (such as for dry waste). However, since your Summit vertical 
compactor uses a container with its opening on top, it offers the advantages 
of a self-contained compactor in situations where material leakage must be 
controlled (such as for liquid or granular waste). 

Using the compactor is simple. 

 

1.  Ensure that the compaction container is in position. 

 

2.  Open the loading door and deposit material into the top opening of 

the compaction container. 

 

 

 
 
 

 

 

A

4.1 

PO Box 1847, Post Falls, ID 83877-1847 • T (208) 773-3885 • F 773-3799 • E <[email protected]

Содержание S-V2

Страница 1: ...intenance Stationary Trash Compactor Models S V2 S V2S S V3 S V3S Manufactured by Summit Equipment Inc PO Box 1847 Post Falls ID 83877 1847 T 208 773 3885 F 773 3799 E ContactUs SummitEq com S V 10033...

Страница 2: ...es 2 1 DISABLING THE EQUIPMENT SAFETY SHUT DOWN 2 6 Routine Preventive Maintenance 3 1 Compacting Process 4 1 Controls 5 1 Basic Trouble Shooting 6 1 Basic Warranty Provisions 7 1 Schematics i PO Box...

Страница 3: ...red in this manual please contact a competent repair service or the factory Never modify your compactor without consultation with the factory or you will risk compromising safety and or performance Sa...

Страница 4: ...following instructions and according to all codes and requirements in effect at the site of installation MECHANICAL INSTALLATION MECHANICAL INSTALLATION MECHANICAL INSTALLATION MECHANICAL INSTALLATIO...

Страница 5: ...fied electricians should open the Only qualified electricians should open the Only qualified electricians should open the electrical electrical electrical electrical enclosure of this equipment Contac...

Страница 6: ...re responsible for managing the compactor Our publication of these safety guidelines does not guarantee or imply that there are no other safety precautions that are wise or required in your particular...

Страница 7: ...operators and for the proper maintenance of the equipment and its labels and safety devices American National Standards Institute periodically affirms a Standard for the design manufacture installati...

Страница 8: ...e compactor are in safe operating condition and adjusted properly Keep records of all inspections malfunctions and repairs Protect workers either by a installing a guard or barrier with a height of at...

Страница 9: ...ycles Provide guard railings at least 42 high and toeboards around raised platforms or ramps to be used by employees for loading Use the manufacturer s recommendations when shutting down the compactor...

Страница 10: ...of personnel during all stages of using the dumping system Make sure all personnel are clear of any moving parts of the compactor before operating the compactor or a dumper and remain at the controls...

Страница 11: ...2 642 4900 fax 212 398 0023 Do not perform service or maintenance on the compactor or remove any of its covers or panels until you are sure none of its parts can move even inadvertently Before doing a...

Страница 12: ...c lines or fittings Hydraulic oil is extremely slippery Never remove any hydraulic lines or fittings until you have a generous supply of floor dry available to maintain a clean dry floor area If there...

Страница 13: ...Do not perform any service without reading and following the Safety Guidelines set forth in this manual SAFETY SAFETY SAFETY SAFETY Do not perform service or maintenance work on the compactor until y...

Страница 14: ...the cause of the problem HYDRAULICS HYDRAULICS HYDRAULICS HYDRAULICS Hydraulic fluid is the life blood of the system At least 70 of all hydraulic system problems are hydraulic fluid problems If you ke...

Страница 15: ...150 F MECHANICAL MECHANICAL MECHANICAL MECHANICAL Routine maintenance of mechanical parts of the compactor consists primarily of checking for breakage lubrication and tightness of fasteners Any time...

Страница 16: ...ng the compactor as explained on page After disabling the compactor as explained on page After disabling the compactor as explained on page 2 2 2 2 6 6 6 6 look inside of boxes and inspect starters co...

Страница 17: ...ords should be kept of all regular inspections and service or maintenance work performed on the compactor In addition to the specific inspection and maintenance areas mentioned above there is another...

Страница 18: ...h which will signal the controls to reverse direction The compaction platen will then ascend to its top position trip the top limit switch and shut down If there is still time left on the timer pressi...

Страница 19: ...o equipped Without entering the code press the START button turn the Emergency Ram Control switch to both of its positions with the STOP button pushed in and with the STOP button pulled out Nothing sh...

Страница 20: ...and repaired the problem diagnosed and repaired the problem D When the STOP button is pushed when you push it in it stays in the compactor should not operate Press the STOP button enter the correct c...

Страница 21: ...this manual before entering the compactor or exposing yourself to either live electrical power or the path of moving parts Insert appropriate blocking devices in the path of moving parts B Lubricate...

Страница 22: ...V V V Diagnosis Repair Diagnosis Repair Diagnosis Repair Diagnosis Repair No individual should perform diagnosis or repair work on the compactor unless he or she is qualified by his or her employer fo...

Страница 23: ...ot operate Check to see if one or the other of the switches is fouled broken missing its arm or has come out of adjustment D If there is a whining or howling noise when the power unit runs it may be a...

Страница 24: ...imes as much material into the container as its capacity A container with a capacity of 2 cubic yards of loose waste will hold 6 to 12 cubic yards of compacted waste In other words the compaction rati...

Страница 25: ...mpactor Each time a cycle is completed more and more material gets compressed into the compaction container At some point you will put in a load cycle the compactor and the platen will descend and the...

Страница 26: ...een entered the green LED light will indicate the compactor is ready for operation It will remain ready for only a limited preset amount of time for security reasons See instructions below for using t...

Страница 27: ...is running it will immediately stop and shut down if the gate is opened NOTE If the compactor runs and does not immediately shut down when the gate is opened or if it will start and run when the gate...

Страница 28: ...Code is 1948 Anyone possessing the Master Code can change both the Master Code and the User Code The Master Code is available to the owner of the compactor from Summit Equipment Inc telephone 208 773...

Страница 29: ...confirm the motor is running and the pump is turning motor rotation is probably backward If motor rotation is incorrect competent service personnel should disable the compactor as on page 2 6 open the...

Страница 30: ...platen as it ascends Compactor does not DISABLE THE COMPACTOR IMMEDIATELY as shut down when set forth on page 2 6 Call service to repair STOP button or door switch or other control circuitry Never sa...

Страница 31: ...arranty Claim Forms are submitted to Summit claims for items that are not meant to be covered will be denied Please read and understand the Warranty so that you do not assume that anything that goes w...

Страница 32: ...mistake while manually overriding the equipment s automatic controls is not covered by the Warranty 4 DO NOT DO NOT DO NOT DO NOT weld on the equipment without removing the fuses or switching off the...

Страница 33: ...A A B B C D E E F G G H J K K L M P Q See accompanying key for part identification N R N R...

Страница 34: ...A E F G H J K L M N R See accompanying key for part identification...

Страница 35: ...ines to cylinders for extension platen up K Hydraulic relief valve C 10 2 common cavity P in the nose adjustable 0 3500 PSI such as RV5 10 S 0 35 L Gauge port quick disconnect FD90 style Aeroquip male...

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