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EN 2520-A

Installation and Operating Instructions

XFP-PE7 | AFLX-PE7 | VUPX-PE7

24

7 Maintenance

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  Before commencing any maintenance work the pump should be completely disconnected from the 

mains by a qualified person and care should be taken that it cannot be inadvertently switched back on.

General maintenance hints

NOTE 

The maintenance hints given here are not designed for “do-it-yourself” repairs as 

special technical knowledge is required.

g

  Repair work on explosion-proof motors may only be carried out in approved workshops by approved 

personnel using original parts supplied by the manufacturer. Otherwise the Ex approvals no longer 

apply.

Sulzer submersible pumps are reliable quality products each being subjected to careful final inspection.        

Lubricated-for-life ball bearings together with monitoring devices ensure optimum pump reliability provided that 

the pump has been connected and operated in accordance with the operating instructions.
Should, nevertheless, a malfunction occur, do not improvise but ask your Sulzer customer service department 

for assistance.
This applies particularly if the pump is continually switched off by the current overload in the control panel, by 

the thermal sensors/limiters of the thermo-control system or by the seal monitoring system (DI).

ATTENTION 

The lifting tools such as chains and shackles should be visually checked in regular 

intervals (approx. every 3-month) for wear and corrosion. These parts should be 

replaced if required!

The Sulzer service organisation would be pleased to advise you on any applications you may have and to assist you 

in solving your pumping problems.

NOTE 

The Sulzer warranty conditions are only valid provided that any repair work has been 

carried out in Sulzer approved workshops and where original ABS spare parts have 

been used.

NOTE 

In the case of repair work, „Table 1“ from IEC60079-1 may not be applied. In this case 

please contact Sulzer after sales service!

Maintenance hints if the submersible pump is out of use for a considerable period

NOTE 

If the pumps have remained idle for more than 12 months then we recommend that 

you ask Sulzer or an approved distributor for advice.

Before installation: 

The moisture protection covers on the cables should be only removed immediately before actual installation of 

the pump. After the removal of the transport securing devices and before connecting up the pump electrically 

the motor shaft should be rotated a number of times by turning the impeller or propeller by hand.

After installation: 

If, after installation of the submersible pump, it remains out of use for prolonged periods (for example in storm 

water holding tanks) then we recommend that the pump be run for a maximum of 1 minute every 3 months in 

order to check both its functioning and availability.

Содержание ABS AFLX-PE7 Series

Страница 1: ...bmersible Sewage Pump Type ABS XFP PE7 Submersible Mixed Flow Column Pump Type ABS AFLX PE7 Submersible Propeller Pump Type ABS VUPX PE7 1 597 2520 EN 11 2018 Installation and Operating Instructions t...

Страница 2: ...ions XFP PE7 AFLX PE7 VUPX PE7 Installation and Operating Instructions For submersible sewage pumps XFP CH SK MX Hydraulics XFP 355V XFP 400T XFP 500U XFP 600V XFP 800X XFP 501U XFP 600X XFP 801X XFP...

Страница 3: ...erature sensor bimetall 11 4 5 2 Temperature sensor PTC 12 4 5 3 Temperature sensor PT 100 12 4 6 Operation with frequency inverters 12 5 Installation 13 5 1 Installation of the XFP submersible sewage...

Страница 4: ...antity inspection chamber 26 7 1 4 Oil filling VUPX AFLX 26 7 1 5 Lubricant filling quantity inspection chamber VUPX AFLX 27 7 1 6 Symbols 27 7 2 Starting frequency of the motors 27 7 3 Removal of the...

Страница 5: ...execution with ATEX II 2G Ex db IIB T4 Gb for 50 Hz according to the standards DIN EN 809 2012 DIN EN ISO 12100 2011 2013 DIN EN 61000 6 2 2006 2011 DIN EN 61000 6 3 2011 2012 DIN EN 60034 IEC 60079 0...

Страница 6: ...devices fitted These consist of temperature sensors PTC DIN 44082 embedded in the windings These must be connected to a suitable release device which is certified in accordance with EC directive 2014...

Страница 7: ...this series is 70 dB A The weights in the dimension sheets refer to a cable length of 10 m In the case of cable lengths exceeding 10 m the additional weight must be determined using the following tabl...

Страница 8: ...inal voltage 21 Max pumping height flexible height 8 Max immersion depth flexible unit 22 Weight without attached parts flexible unit 9 Nominal current 23 Motor efficiency class 10 Frequency 24 Motor...

Страница 9: ...er AFLX VUPX ATTENTION max 45 The angle between the centre line of the unit and the lifting tools should not exceed 45 3 1 Transport securing devices The motor connection cables are protected against...

Страница 10: ...in tropical or desert conditions suitable additional protective steps should be taken We would be glad to advise you further NOTE The Sulzer units normally require no maintenance during storage Durin...

Страница 11: ...pplication it is necessary to fit thermal sensors of the type PT 100 with linear characteristics into the stator and bearing blocks This type of resistor has a linear characteristic i e the resistance...

Страница 12: ...the insulation grade of the motors from Sulzer means that they are suitable for usage with frequency inverters It is however essential that the following conditions are met The guidelines for EMC elec...

Страница 13: ...06 the operating conditions are based on table 14 for special rubber cables The load capacity of the wires is adapted to an ambient temperature of 40 C according to table15 column 4 for multicore cabl...

Страница 14: ...wer cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation When raising the submersible pump out of the concrete sump or the steel d...

Страница 15: ...and discharge side 5 1 2 HD pedestal fitting of o ring and guide piece m Care ensure that adhesive does not come into contact with skin or eyes Wear goggle and gloves The groove of the guide piece and...

Страница 16: ...Lock securing washers Outer side of the 2 securing washers Inner side of the 2 securing washers 0562 0009 Figure 14 Correct fitting position of the Nord Lock securing washers 5 2 Installation of the...

Страница 17: ...ct Sulzer ATTENTION When setting the switching off level the minimum cover as given in the installation documents must be adhered to 5 2 1 Installations examples with AFLX and VUPX submersible pumps 1...

Страница 18: ...ure 16 adjustment Bellmouth AFLX Figure 17 adjustment Bellmouth VUPX ATTENTION The steel riser pipe or concrete sump must be cleaned thoroughly builder s rub ble etc To optimise the inflow and to redu...

Страница 19: ...e operated with the overload relay and thermal sensors limiters connected M3 W2 W1 V2 U2 V1 U1 Cable 2 Cable 1 W2 V2 U2 PE V1 W1 U1 PE 11 22 10 Cable 3 PE 0838 0006 M3 W2 V2 W1 V1 U2 U1 W1 U1 V1 11 22...

Страница 20: ...onitoring each phase 30 1 30 2 30 3 31 1 31 2 31 3 S 99 Freie Adern innen auf Masse gelegt Free leads inside connected to ground 2500 0008 Figure 21 60 Hz version one power cable and one control cable...

Страница 21: ...ads are connected in accordance with the circuit diagram and lead designations the direction of rotation will be correct 5 5 Connection of the control circuit leads Lager unten Lower bearing Lager obe...

Страница 22: ...0009 2500 0010 Figure 24a Figure 24b Screen Electronic amplifier for 50 60 Hz 110 230 V AC CSA Part No 6 124 0210 ATTENTION Maximum relay contact loading 2 Ampere 5 7 Connecting the EMC cable in the...

Страница 23: ...rical connections been carried out in accordance with regulations Have the thermal sensors been connected Is the seal monitoring device where fitted correctly installed Is the motor overload switch co...

Страница 24: ...N The lifting tools such as chains and shackles should be visually checked in regular intervals approx every 3 month for wear and corrosion These parts should be replaced if required The Sulzer servic...

Страница 25: ...ing XFP Legend Figure 28 XFP 1 Inspection hole engine bay 2 Oil emptying seal chamber 3 Oil filling seal chamber pump should be in horizontal position quantities see 7 1 2 4 Oil filling Inspection cha...

Страница 26: ...XFP 801X CH Filling volumes in Litres HYDRAULIK L HLP D part nr 11030021 7 1 4 Oil filling VUPX AFLX 2 4 1 3 1 2 5 2500 0018 Figure 29 Oil filling and emptying VUPX AFLX Legend Figure 29 VUPX AFLX 1...

Страница 27: ...not be exceeded Motor power maximum starts per hour at interval in minutes 15 160 kW 10 6 ATTENTION The allowable starting frequency for any starting devices should be obtained from the manufacturer o...

Страница 28: ...re hose by loosening the screws on the pressure flange of the pump housing If necessary remove the fastening bolts at the ground support ring and carefully lift off the pump with the hoist Place the p...

Страница 29: ...EN 2520 A Installation and Operating Instructions XFP PE7 AFLX PE7 VUPX PE7 29...

Страница 30: ...Sulzer Pump Sweden AB Vadstena factory Box 170 SE 592 24 Vadstena Sweden Tel 46 702 11 11 00 Fax 46 143 109 72 www sulzer com EN 2520 A...

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