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EN 2520-A

Installation and Operating Instructions

XFP-PE7 | AFLX-PE7 | VUPX-PE7

18

The coupling ring required for installation of the AFLX/VUPX submersible pump must already be installed as 

shown in 

Figure 15a and 15b.

 Before installation of the pump a suitable support (hook) for the chain, as well as 

an opening and suspension (cable sock) for the cable must be provided in the sump or riser pipe.
Before or during the installation the motor connection cables should be fitted on site with suitable strain relief 

(e.g. cable socks). Particular care should be taken that the cable insulation is not crushed or damaged by the 

weight of the hanging cable especially in the area of the cable inlet.

ATTENTION 

When raising the submersible pump out of the concrete sump or the steel discharge 

pipe with the hoist ensure that the connection cables are lifted out simultaneously as 

the pump itself is being raised.

Lowering of the AFLX and VUPX submersible pump into the coupling ring

ATTENTION 

Before lowering the pump a direction of rotation check should be carried out.

• 

Draw the cable hose over the end of the connection cable.

2500-0009

2500-0010

Figure 16 adjustment Bellmouth AFLX

Figure 17 adjustment Bellmouth VUPX

ATTENTION 

The steel riser pipe, or concrete sump must be cleaned thoroughly (builder‘s rub-

ble, etc.). To optimise the inflow and to reduce the noise level it is important that one 

pair of fins of the suction pipe are in line with the main flow direction of the inflow 

chamber. This must be observed when fitting the pump into a sump or into a steel 

discharge pipe.

• 

Use lifting equipment to slowly lower the submersible mixed flow column/propeller pump into the shaft up to 

the coupling ring; feed in the motor connecting cable at the same time. The submersible mixed flow column/

propeller pump centres itself automatically and leakage-free in the coupling ring.

• 

Attach the lifting chain to the hook provided so that it cannot strike either the pump cable or the sump wall.

• 

Tension the pump cable and fasten to the hook provided with the aid of the cable sock. Where a steel 

pressure pipe is used the connection cable should be brought through the connection cable inlet and sealed 

off in a watertight manner.

c

  The connection cable should only be tightened sufficiently so that no tension acts at the cable inlet in 

the head of the pump. The connection cable should not strike the chain or the sump wall.

• 

If necessary, the steel riser pipe is sealed off in a watertight manner.

Содержание ABS AFLX-PE7 Series

Страница 1: ...bmersible Sewage Pump Type ABS XFP PE7 Submersible Mixed Flow Column Pump Type ABS AFLX PE7 Submersible Propeller Pump Type ABS VUPX PE7 1 597 2520 EN 11 2018 Installation and Operating Instructions t...

Страница 2: ...ions XFP PE7 AFLX PE7 VUPX PE7 Installation and Operating Instructions For submersible sewage pumps XFP CH SK MX Hydraulics XFP 355V XFP 400T XFP 500U XFP 600V XFP 800X XFP 501U XFP 600X XFP 801X XFP...

Страница 3: ...erature sensor bimetall 11 4 5 2 Temperature sensor PTC 12 4 5 3 Temperature sensor PT 100 12 4 6 Operation with frequency inverters 12 5 Installation 13 5 1 Installation of the XFP submersible sewage...

Страница 4: ...antity inspection chamber 26 7 1 4 Oil filling VUPX AFLX 26 7 1 5 Lubricant filling quantity inspection chamber VUPX AFLX 27 7 1 6 Symbols 27 7 2 Starting frequency of the motors 27 7 3 Removal of the...

Страница 5: ...execution with ATEX II 2G Ex db IIB T4 Gb for 50 Hz according to the standards DIN EN 809 2012 DIN EN ISO 12100 2011 2013 DIN EN 61000 6 2 2006 2011 DIN EN 61000 6 3 2011 2012 DIN EN 60034 IEC 60079 0...

Страница 6: ...devices fitted These consist of temperature sensors PTC DIN 44082 embedded in the windings These must be connected to a suitable release device which is certified in accordance with EC directive 2014...

Страница 7: ...this series is 70 dB A The weights in the dimension sheets refer to a cable length of 10 m In the case of cable lengths exceeding 10 m the additional weight must be determined using the following tabl...

Страница 8: ...inal voltage 21 Max pumping height flexible height 8 Max immersion depth flexible unit 22 Weight without attached parts flexible unit 9 Nominal current 23 Motor efficiency class 10 Frequency 24 Motor...

Страница 9: ...er AFLX VUPX ATTENTION max 45 The angle between the centre line of the unit and the lifting tools should not exceed 45 3 1 Transport securing devices The motor connection cables are protected against...

Страница 10: ...in tropical or desert conditions suitable additional protective steps should be taken We would be glad to advise you further NOTE The Sulzer units normally require no maintenance during storage Durin...

Страница 11: ...pplication it is necessary to fit thermal sensors of the type PT 100 with linear characteristics into the stator and bearing blocks This type of resistor has a linear characteristic i e the resistance...

Страница 12: ...the insulation grade of the motors from Sulzer means that they are suitable for usage with frequency inverters It is however essential that the following conditions are met The guidelines for EMC elec...

Страница 13: ...06 the operating conditions are based on table 14 for special rubber cables The load capacity of the wires is adapted to an ambient temperature of 40 C according to table15 column 4 for multicore cabl...

Страница 14: ...wer cables should be handled carefully during installation and removal of the pumps in order to avoid damage to the insulation When raising the submersible pump out of the concrete sump or the steel d...

Страница 15: ...and discharge side 5 1 2 HD pedestal fitting of o ring and guide piece m Care ensure that adhesive does not come into contact with skin or eyes Wear goggle and gloves The groove of the guide piece and...

Страница 16: ...Lock securing washers Outer side of the 2 securing washers Inner side of the 2 securing washers 0562 0009 Figure 14 Correct fitting position of the Nord Lock securing washers 5 2 Installation of the...

Страница 17: ...ct Sulzer ATTENTION When setting the switching off level the minimum cover as given in the installation documents must be adhered to 5 2 1 Installations examples with AFLX and VUPX submersible pumps 1...

Страница 18: ...ure 16 adjustment Bellmouth AFLX Figure 17 adjustment Bellmouth VUPX ATTENTION The steel riser pipe or concrete sump must be cleaned thoroughly builder s rub ble etc To optimise the inflow and to redu...

Страница 19: ...e operated with the overload relay and thermal sensors limiters connected M3 W2 W1 V2 U2 V1 U1 Cable 2 Cable 1 W2 V2 U2 PE V1 W1 U1 PE 11 22 10 Cable 3 PE 0838 0006 M3 W2 V2 W1 V1 U2 U1 W1 U1 V1 11 22...

Страница 20: ...onitoring each phase 30 1 30 2 30 3 31 1 31 2 31 3 S 99 Freie Adern innen auf Masse gelegt Free leads inside connected to ground 2500 0008 Figure 21 60 Hz version one power cable and one control cable...

Страница 21: ...ads are connected in accordance with the circuit diagram and lead designations the direction of rotation will be correct 5 5 Connection of the control circuit leads Lager unten Lower bearing Lager obe...

Страница 22: ...0009 2500 0010 Figure 24a Figure 24b Screen Electronic amplifier for 50 60 Hz 110 230 V AC CSA Part No 6 124 0210 ATTENTION Maximum relay contact loading 2 Ampere 5 7 Connecting the EMC cable in the...

Страница 23: ...rical connections been carried out in accordance with regulations Have the thermal sensors been connected Is the seal monitoring device where fitted correctly installed Is the motor overload switch co...

Страница 24: ...N The lifting tools such as chains and shackles should be visually checked in regular intervals approx every 3 month for wear and corrosion These parts should be replaced if required The Sulzer servic...

Страница 25: ...ing XFP Legend Figure 28 XFP 1 Inspection hole engine bay 2 Oil emptying seal chamber 3 Oil filling seal chamber pump should be in horizontal position quantities see 7 1 2 4 Oil filling Inspection cha...

Страница 26: ...XFP 801X CH Filling volumes in Litres HYDRAULIK L HLP D part nr 11030021 7 1 4 Oil filling VUPX AFLX 2 4 1 3 1 2 5 2500 0018 Figure 29 Oil filling and emptying VUPX AFLX Legend Figure 29 VUPX AFLX 1...

Страница 27: ...not be exceeded Motor power maximum starts per hour at interval in minutes 15 160 kW 10 6 ATTENTION The allowable starting frequency for any starting devices should be obtained from the manufacturer o...

Страница 28: ...re hose by loosening the screws on the pressure flange of the pump housing If necessary remove the fastening bolts at the ground support ring and carefully lift off the pump with the hoist Place the p...

Страница 29: ...EN 2520 A Installation and Operating Instructions XFP PE7 AFLX PE7 VUPX PE7 29...

Страница 30: ...Sulzer Pump Sweden AB Vadstena factory Box 170 SE 592 24 Vadstena Sweden Tel 46 702 11 11 00 Fax 46 143 109 72 www sulzer com EN 2520 A...

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