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64

PARTS CATAloG

7.8 

EXHAUST ASSEMBLY

NOTES:

E

E

C

FIRST USED ON:

3RD ANGLE PROJECTION

SHEET 

SCALE:

TOLERANCES AS FOLLOWS:

REV

DESCRIPTION

THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN-PALATEK, INC. IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC 

OR COPIED.

WWW.SULLIVANPALATEK.COM              

CHECKED BY:

DATE:

DATE:

DRAWN BY:

ANGLES:  + OR - 1/2 DEG.

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE NOTED

X.XXX + OR - 0.005

X.XX  + OR - 0.020

DECIMAL: X.X   + OR - 0.050

MATERIAL:

IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN-PALATEK'

S INTEREST.

DRAWING NO:

SIZE

Figure 7-6. 

00717796 0167 (REV 01)

1:1

REVISIONS

REV.

DESCRIPTION

ECN #

DATE

APPROVED

00

RELEASED FOR PRODUCTION

-

11/18/15

JDS/JPC

01

ADDED 05018785 0063; 00906814 0015 (WAS 1 

NOW 1.25 FT); 00906814 0016 (WAS 1 NOW 1.4FT)

 

15047

04/20/18

MXN/JW

ITEM #

PART NUMBER

DESCRIPTION

QTY

1

00519470 0003

CLAMP, EXHAUST 3.00 GUILLOTINE

1

2

00900389 0026

BOLT, BUTTON HEAD PHILLIPS 1/4-20 X 1.50 SS

2

3

00900490 0071

NUT, NYLOC .250-20 ZINC PLATED

2

4

00902319 0002

CLAMP, HOSE 0.50 - 0.91

2

5

00902319 0027

CLAMP, HOSE .22 TO .63 WORM DRIVE

2

6

00906814 0015

HOSE, 1/4" ID HI-TEMP BLK

1.25FT

7

00906814 0016

HOSE, 3/8" ID HI-TEMP BLUE

1.4FT

8

01900216 0707

SUPPORT, JD DOC BRACKET

2

9

01900216 0712

BRACKET, DOC WIRING D210UHJD4

1

10

01900216 0713

BRACKET, DOC MOUNT D250UJD4

1

11

01901416 0131

SPACER, 0.75 OD, 0.375 ID X 0.625 LG

4

12

01901567 0180

TUBE, EXHAUST OUTLET 

1

13

03903087 0020

CONNECTION, EXHAUST D210UHJD4

1

14

05017555 0032

CLAMP, V-BAND 3.0"JD

1

15

05017555 0033

CLAMP, V-BAND

1

16

05017555 0034

CLAMP SEAL, EXHAUST JD 4045

1

17

05018395 0248 

HARNESS, TEMPERATURE SENSOR 

1

18

05018755 0020

BAND, MUFFLER FORD 2.5L

4

19

05018785 0063

MUFFLER, DOC / DPF

1

20

05019430 0079

SWITCH, PRESSURE DOC JD

1

21

05019550 0175

TUBE ASSY, PRESS. JD DOC 90DEG

1

22

05019550 0176

TUBE ASSY, PRESS. JD DOC 90DEG

1

23

93115-013

BOLT, WHIZ LOCK .375-16 X 1 PLATED

12

24

93115-033

BOLT, WHIZ LOCK .375-16 X 1.50 PLATED

4

25

93115-669

BOLT, WHIZ .375-16 X 2.25 GR 5

4

26

93165-004

NUT, WHIZ HEX .375-16

4

27

94302-035

SCREW, SELF DRILL 1/4-3/4LG

2

A

B

C

D

E

F

F

E

D

C

B

A

5

4

3

2

1

1

2

3

4

C

JDS

FIRST USED ON:

3RD ANGLE PROJECTION

1201 West US Highway 20, Michigan City IN 46360

 1-800-438-6203

SHEET 

SCALE:

TOLERANCES AS FOLLOWS:

REV

DESCRIPTION

THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SUL

LIVAN-PALATEK, INC. IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC

 OR COPIED.

WWW.SULLIVANPALATEK.COM              

SULLIVAN-PALATEK

CHECKED BY:

DATE:

DATE:

DRAWN BY:

ANGLES:  + OR - 1/2 DEG.

DIMENSIONS ARE IN INCHES

UNLESS OTHERWISE NOTED

X.XXX + OR - 0.005

X.XX  + OR - 0.020

DECIMAL: X.X   + OR - 0.050

MATERIAL:

IT IS LOANED SUBJECT TO RETURN UPON DEMAND, IS NOT TO BE USED D

IRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN-PALATEK

'S INTEREST.

DRAWING NO:

SIZE

1 OF 3 

D250UJD4

JPC

11/18/15

11/18/15

01

00717796 0167

EXHAUST ASSY, D250UJD4

Содержание D260UJD4PTOW

Страница 1: ...USER MANUAL UTILITY COMPRESSOR PTO AUXILIARY DRIVE 260 CFM D260UJD4PTOW JOHN DEERE DIESEL ENGINE TIER 4 FINAL 05018730 0242 00 Issued July 09 2018 ...

Страница 2: ...EEPING Record the model and serial number of the compressor for future reference when contacting the factory for service or parts Model Number Serial Number DISCLAIMER Although this manual is checked for conformity with the machines described we cannot guarantee that all errors will be excluded Necessary corrections will be made in future editions of this manual This manual is subject to change wi...

Страница 3: ... Purchaser shall i give Sullivan Palatek written notice of any warrantable failure of any Sullivan Palatek product within the applicable warranty period ii make the product available for repair at a Sullivan Palatek authorized repair facility iii pay all costs of returning failed parts to Sullivan Palatek iv pay shipping costs for replacement parts v pay reasonable travel expenses for field repair...

Страница 4: ......

Страница 5: ...ing information related to the specific air compressor such as application data dimensional drawings and wiring diagrams SECTION 3 COMPONENT DESCRIPTION This section contains information about how the different systems and components function within an air compressor SECTION 4 INSTALLATION AND OPERATION This section contains instructions and safety guidelines for receiving and locating a utility a...

Страница 6: ...vi About This Manual ...

Страница 7: ...ble Compressor Package 16 3 2 Engine 16 3 3 Air End Assembly 16 3 4 Discharge System 16 3 5 Lubrication System 17 3 6 Capacity Control System 18 3 7 Electrical and Protective Circuit System 19 3 8 Noise Control Systems 19 3 9 Engine Shutdown Protection 19 3 10 Power Take Off PTO Drive 20 3 11 Instrument Panel 21 3 12 Optional Equipment 23 4 INSTALLATION OPERATION 25 4 1 Receiving 26 4 2 Lifting 26...

Страница 8: ...creasing Excessively 47 6 8 Oil in Service Line 47 6 9 Engine Does Not Accelerate Or Will Not Maintain Full Load Speed 48 6 10 Separator Plugging 48 6 11 Engine Speed Control Does Not Change to Idle Speed with Service Valves Closed 48 6 12 Engine Speed Control Does Not Change to Full Speed with Air Demand 48 6 13 Compressor Oil Leaking in Control Lines Orifices 49 7 PARTS CATALOG 51 7 1 Ordering P...

Страница 9: ...rts 3 Toxic and Irritating Substances 4 Hot Surfaces Sharp Edges Sharp Corners and Vacuum 4 Electrical Shock 4 Entrapment 5 CALIFORNIA PROPOSITION 65 WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm ...

Страница 10: ...rized circuit Do NOT try to detect pressure leaks with your hands It is not always possible to identify a leak from a tiny hole Use a piece of paper or wood to locate a suspected leakage Wear safety glasses when detecting leaks Oil fuel or compressed air can cause injuries Fluid leaking under pressure has enough force to penetrate under the skin and cause serious bodily injuries Do not open sump r...

Страница 11: ...of ignition Always avoid electrical parts when washing the compressor 1 3 3 COMBUSTIBLES Prior to welding or making weld repairs on the compressor remove any acoustical material or other material that may be damaged by heat or that may support combustion Remove and isolate negative battery cable Do not operate compressor under low overhanging leaves or permit leaves and foliage to contact hot exha...

Страница 12: ...e compound used in airline anti icing systems contains methanol and is toxic harmful or fatal if swallowed Avoid contact with the skin or eyes and avoid breathing the fumes If contact with eyes wash eyes with large quantities of clean water for at least 15 minutes Medical attention should be obtained immediately If swallowed induce vomiting by administering a tablespoon of salt in a glass of clean...

Страница 13: ...tching enclosure doors Larger compressors can hold a man If it is necessary to enter the enclosure to perform service or adjustments secure the access door in the open position to avoid the possibility of others closing and latching the door and inform personnel before entering the enclosure ...

Страница 14: ...6 Safety ...

Страница 15: ...7 2 SPECIFICATIONS TOPICS IN THIS SECTION Technical Data 8 Dimensional Drawing 9 Schematic Diagram 10 Wiring Diagram 11 Wiring Diagram Starter 12 PTO SAE A Drive 13 ...

Страница 16: ... Intake System 2 Stage Dry Type of Control 0 100 Demand Noise Level 76 dBA 7 meters Estimated Weight Serviced 3070 lbs 1393 kg Dimensions L x W x H 83 x 35 x 55 39 inches 2108 x 889 x 1407 mm ENGINE Type Diesel Tier 4 Engine Make John Deere Engine Model 4045TFCO3A B Tier 4 Final Number of Cylinders 4 Bore and Stroke 4 19 5 0 in 106 127 mm Displacement 276 in3 4 5 L Horsepower Rated RPM 74 hp 55 5 ...

Страница 17: ...0 DEMAND OF 260 CFM 100 PSI LOW AMBIENT TEMP RANGE 20 F 29 C TO 125 F 52 C JOHN DEERE ENGINE 4045TFC03A 74 HP 55 2kW IDLE SPEED 1600rpm FULL LOAD SPEED 2500rpm REVISIONS REV DESCRIPTION ECN DATE APPROVED 00 RELEASED FOR PRODUCTION 15528 11 29 17 JDS JW D C B A A B C D 1 2 3 4 5 6 7 8 8 7 6 5 4 3 2 1 E F E F E JDS FIRST USED ON 3RD ANGLE PROJECTION 1201 West US Highway 20 Michigan City IN 46360 1 8...

Страница 18: ...R TEMP SENDER FUEL SENDER USB VBUS USB D USB SHIELD USB ID USB D GROUND POWER CAN LO CAN HI CAN SHIELD DEUTSCH USB CONNECTOR USB VBUS USB SHIELD USB D USB ID USB D USB USB 3 P USB 6 P USB 5 P USB 2 P USB 1 P M35 25 P M35 24 P M35 13 P M35 2 P M35 1 P CONNECT M35 8 P M35 20 P B A B A ALTERNATOR EXCITATION INTCON JDL G P 1 P M35 29 P M35 14 P M35 26 P CTC CAN TERMINATOR CONNECTOR CAN SHIELD CAN HI C...

Страница 19: ...INAL HOOKS DETAIL A DETAIL B DETAIL C 31A 26B 9 12 15 26A 1 1 CAN DIAGNOSTIC CONNECTOR DISCHARGE TEMP SENDER STARTER SOLENOID 25 6 5 4 3 8 20 19 18 17 21C 1C 2C 16 12 11 21D 2D 1D 19 18A 8 26 22 2 1 21 7 13 14 23 24 27 43 44 C B A 2 1 C B A 1 2 3 5 6 C D E F H J G 25 24 1 13 2 8 20 19 28 27 29 14 26 A B E D C B A A B 1 2 3 5 A B C D E F 5 4 3 2 1 F E D C B A 4 B JDS FIRST USED ON 3RD ANGLE PROJECT...

Страница 20: ...way 20 Michigan City IN 46360 1 800 438 6203 SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECI...

Страница 21: ...13 Specifications 2 6 PTO SAE A DRIVE Figure 2 5 Power Take Off Auxiliary Drive Specs ...

Страница 22: ...14 Specifications ...

Страница 23: ...kage 16 Engine 16 Air End Assembly 16 Discharge System 16 Lubrication System 17 Capacity Control System 18 Electrical and Protective Circuit System 19 Noise Control Systems 19 Engine Shutdown Protection 19 Power Take Off PTO Drive 20 Instrument Panel 21 Optional Equipment 23 ...

Страница 24: ...ary screw unit Components include a stator housing male and female rotors bearings and bearing supports Engine power is transferred to the male rotor through a coupling and if a gear driven unit through gears in the gear housing The male rotor drives the female rotor 3 3 1 COMPRESSION CYCLE FIGURE 3 1 COMPRESSION CYCLE Air at atmospheric pressure is drawn in through the inlet and compressed by the...

Страница 25: ...rough it by the receiver sump pressure 3 5 1 OIL RETURN LINE The oil that is removed by the air oil separator gravitates to the bottom of the air oil separator and is returned through an orifice in the oil return scavenger line assembly The assembly consists of a pickup tube return line hose a line strainer and a sight glass orifice Flow can be witnessed through the sight glass Flow is generated v...

Страница 26: ...y side of the receiver via the pressure regulator valve When the receiver tank pressure is below the set point of the regulator valve no pressure will exist in the inlet valve chamber Under these conditions the inlet valve will remain wide open causing the compressor to deliver full capacity As the demand for air decreases the receiver pressure will rise and when this pressure level exceeds the se...

Страница 27: ...charge temperature CDT of approximately 265 F 129 C A warning is shown will ocur when the temperature reaches 245 F 118 C Low engine oil pressure EOP dependent upon engine manufacturer s specifications Low fuel LF warning at approximately 11 of the fuel tank Low Fuel LF shutdown will occur at 5 to 8 Coolant temperature exceeds 225 F 107 C 3 8 NOISE CONTROL SYSTEMS Noise control systems incorporate...

Страница 28: ...onsible for the operation and maintenance of this compressor MUST be instructed and briefed on the proper responses to control module warnings In particular they must be instructed to report warning instances and not attempt to restart the compressor until faults are cleared by certified personnel 3 10 POWER TAKE OFF PTO DRIVE The John Deere 4045 diesel engine offers a power take off PTO auxiliary...

Страница 29: ... pressure of compressor 2 Sullivan Palatek Electronic Controller SPEC Monitors the engine and compressor parameters displays warning and shutdown information and displays engine diagnostic information from the engine ECU 3 Ignition Switch START position electrically energizes engine starter motor solenoid 4 Start Run Switch START allows compressor to be started RUN allows full load operation 3 11 ...

Страница 30: ...Decrease Contrast 3 Soft Key 3 Settings Gauge Display 4 Soft Key 4 Increase Contrast 5 Soft Key 5 Next Page Pages with unique button functions will display functionality with a symbol directly above the buttons 3 11 3 IGNITION SWITCH The ignition switch has 3 functions In the ON position the SPEC engine display will be powered up Once the instrument cluster is displayed the machine is ready to sta...

Страница 31: ...ow Please consult Sullivan Palatek Sales for more information 3 12 1 INSTRUMENT PANEL AND PARTS Deluxe panel Additional Indicators E Stop 3 12 2 ENGINE AND PARTS Battery sizes Auto Start Interlocks Fuel Filters Generators Heaters 3 12 3 ENCLOSURE AND PARTS Brake Harnesses Lighting Machine Paint OEM Offerings 3 12 4 EXHAUST PARTS Rain Cap Spark Arrestors 3 12 5 SERVICE LINE PARTS OSHA Valves Hose R...

Страница 32: ...24 Component Description ...

Страница 33: ...Safety 26 Preparing for Initial Start Up 26 Normal Starting 27 Normal Stopping 27 Emergency Stop 27 Engine Regeneration Process 28 Sullivan Palatek Electronic Controller SPEC Operating Instructions 30 Operating Under Extreme Conditions 33 Pneumatic Tools Application 34 Jump Starting Battery 35 ...

Страница 34: ...ed tools and equipment If you are unsure of the weight then weigh the compressor before lifting Make sure lifting hook has a functional safety latch or equivalent and is fully engaged before lifting compressor from the ground Do not attempt to lift in high winds Keep all personnel out from under and away from the compressor when suspended Lift compressor slowly and smoothly without jerking Lift co...

Страница 35: ...tart run valve to START position 5 Turn engine start switch to allow unit to rotate a few revolutions so that the unit will turn freely 6 Turn ignition switch to ON position Allow display to boot up and show gauges 7 Turn ignition switch to START position and hold until engine starts 8 Let engine warm up to 140 F Set start run valve to RUN position Compressor is now ready for full load operation N...

Страница 36: ...e exhaust filter works consult the after treatment system section in the John Deere engine manual The Regeneration process includes six stages of exhaust filter cleaning See Figure 4 1 The engine ECU is designed to naturally clean the exhaust filter at high engine loads where higher exhaust temperature levels are reached This is referred to as Natural Regeneration On the instrument panel Main Menu...

Страница 37: ...ions Temperature Indicator and Warning Indicator Exhaust gas temperature is higher than expected Machine performance is reduced Contact your servicing dealer Engine Emissions Temperature Indicator and Stop Indicator Exhaust gas temperature is higher than expected Machine performance is reduced Contact your servicing dealer Exhaust Filter Indicator 1 Soot level in the exhaust filter indicates need ...

Страница 38: ...he RPM gauge Buttons 1 and 5 cycle between the main screen and the replacement parts list Buttons 2 and 4 adjust the display contrast 2 being darker and 4 being brighter Button 3 is the Main Menu button It activates the Main Menu pop up shown below MAIN MENU On the Main Menu pop up Buttons 1 and 2 cycle between the selections Button 3 returns back to the Home Page Button 4 will display any faults ...

Страница 39: ...the Home Page Button 5 saves the settings Filter Status displays the current filter status level Auto Exh Filter Clean automatic filter cleaning is active Disable Exh Filter Clean automatic filter cleaning is disabled Request Exh Filter Clean activates manual Regeneration process NOTE ALL UNITS ARE FACTORY PRESET WITH AUTOMATIC Regeneration ACTIVATED MANUAL REGENERATION PROCESS To request a manual...

Страница 40: ...the list of selections Button 3 returns back to the Home Page Button 4 recalls active faults Button 5 saves and confirms the settings System Settings system operating information Service Reminders recommended service intervals Date Time set the date and time Main Menu return to the Main Menu Home Page Each pop up menu item description follows SYSTEMS SETTINGS Button 3 returns back to the Home Page...

Страница 41: ...essor at ambient temperatures below 20 F use lubricants suited for these conditions Refer to the 5 3 Compressor Lubrication on page 39 Optional starting aids and component pre starting warming devices are available for some models for cold weather starting WARNING Do not inject ether starting fluid directly into air intake 4 10 2 HOT WEATHER OPERATION Keep the engine cooling system filled with cle...

Страница 42: ...sure in case of hose failure Provide an appropriate flow limiting valve for each additional 75 feet of hose in runs of air hose exceeding inch inside diameter to reduce pressure in case of hose failure Flow limiting valves are listed by pipe size and rated CFM Select appropriate valves accordingly Do not use tools that are rated below the maximum relief valve rating on this compressor Do not excee...

Страница 43: ... and the starting vehicle or chock or block both sides of all wheels Place the starting vehicle in neutral or park turn off nonessential accessory electrical loads and start its engine 4 Connect one end of the RED positive cable to the positive terminal on the dead battery in the compressor Make sure the other end of this cable does not touch any metal surface that would cause arcing 5 Connect the...

Страница 44: ...36 Installation and Operation ...

Страница 45: ...ubrication 39 WEATHER ALL Compressor Lubricant 40 Oil Sample for Analysis 41 Curbside Service Access 42 Compressor Oil Filter 42 Engine Lubrication 42 Grease 42 Air Intake Filter 43 Oil Return Line 43 Air Oil Separator 43 Thermal Valve 44 Oil Cooler 44 Compressor Shaft Oil Seal 44 Control Adjustments 44 ...

Страница 46: ...als x 4 Check battery hold downs and cables for wear x 4 Check compressor shaft seal for leaking x 4 5 15 Check air filter piping fittings and clamps x 4 Check radiator hoses and clamps x 4 Check engine and compressor supports x 4 Replace air oil separator element x 5 5 12 Check all door gaskets hinges and latches x 5 Drain engine radiator coolant and replace x 5 Clean and flush cooling system x 5...

Страница 47: ...e lubrication product life and performance Mixing different types or brands of lubricants is not recommended due to the possibility of a dilution of the additives or a reaction between additives of different types Environmental conditions in the area of compressor operation such as the presence of reactive gases or vapors in the air may lead to chemical changes and premature degradation of the lub...

Страница 48: ... life under severe demanding conditions Maximum protection against scuffing and wear to bearings and rotors and wear control for steel and brass parts when operating at maximum pressure ratings results in extended compressor life Extensive testing has shown this fluid exhibits excellent resistance to foaming oil oxidation and corrosion of yellow metals and limits rust of ferrous metals This synthe...

Страница 49: ...oil level during operation Add oil if necessary according to 5 3 2 Fill procedures Figure 5 1 OIL ANALYSIS KIT P N K00031 005 1 2 3 SUBMIT OIL SAMPLE 1 Fill out all the information on the oil sample form 3 provided with the oil analysis kit Please make sure the form is completely and legibly filled out 2 Place the oil sample bottle 2 inside the black canister and put the lid on 3 Mail the sample w...

Страница 50: ...checked making sure it has the correct element and it is properly installed and not leaking 5 7 2 REMOVAL 1 Make sure the system pressure is relieved 2 Place oil spill pan under filter 3 Remove oil filter element by unscrewing it from the filter head turn counter clockwise and discard The use of a strap type wrench may be necessary 5 7 3 INSTALLATION 1 Apply a thin film of oil to the seal of a new...

Страница 51: ...es replacement when it fails to remove the oil from the discharge air Prior to replacing the separator element be sure to check the oil return line and orifice for plugging or restrictions WARNING Prevent separator flash or fire Maintain the separator element in proper condition and do not allow it to become plugged with dirt and oxidized oil be certain that the sump lid is properly grounded to th...

Страница 52: ...ace oil cooler and fill compressor with fresh oil 2 Operate the machine normally for 50 hours After 50 hours change compressor oil and install a new oil filter element 5 15 COMPRESSOR SHAFT OIL SEAL Check the compressor shaft seal for leaking oil every 1 000 hours or 6 months 5 15 1 INSPECTION Inspect the compressor shaft seal for signs of leaking oil NOTE If replacement is necessary removal and i...

Страница 53: ...osition 47 Pressure Does Not Blow Down After Shutdown 47 Compressor Oil Level is Decreasing Excessively 47 Oil in Service Line 47 Engine Does Not Accelerate Or Will Not Maintain Full Load Speed 48 Separator Plugging 48 Engine Speed Control Does Not Change to Idle Speed with Service Valves Closed 48 Engine Speed Control Does Not Change to Full Speed with Air Demand 48 Compressor Oil Leaking in Cont...

Страница 54: ...engine coolant level Add as needed Clean the coolers Check the fan belt tension Adjust or replace as needed Refer to Engine Manufacturer s manual Low engine oil pressure fault code Check engine oil add as needed Verify the engine oil pressure exceeds engine manufacturer s spec with the engine running Obstruction in radiator and or oil cooler Remove any external obstructions and clean the coolers I...

Страница 55: ...e it is intact and not damaged 185 375 CFM compressors Rebuild replace valve 6 6 PRESSURE DOES NOT BLOW DOWN AFTER SHUTDOWN POSSIBLE CAUSE ACTION Automatic blowdown valve may be faulty Check operation of the automatic blowdown valve Replace if necessary Air line from inlet valve or sump to blowdown valve may be restricted Verify the pilot signal is reaching the automatic blowdown valve Verify the ...

Страница 56: ...a number of reasons Extreme operating temperature Failure to drain condensate from oil sump Using the incorrect type of oil Mixing different types of oil Prolonged operation at extreme ambient temperatures Foreign material gases or vapors entering compressor inlet 6 11 ENGINE SPEED CONTROL DOES NOT CHANGE TO IDLE SPEED WITH SERVICE VALVES CLOSED POSSIBLE CAUSE ACTION Faulty pressure transducer Rep...

Страница 57: ...igh compressor discharge temperature Check the compressor oil level add oil as needed Clean the oil cooler Check the fan belt Adjust or replace as needed Check thermal by pass valve compressor oil thermostat Change compressor oil and oil filter element Clean the oil cooler internally Discharge pressure below 90 psi The air demand may be too much Add compressors or decrease the demand Adjust the di...

Страница 58: ...50 Troubleshooting ...

Страница 59: ...sembly 62 Exhaust Assembly 64 Compressor Assembly 68 Inlet Valve Assembly 70 Air Filter Assembly 72 Receiver Assembly 74 Discharge Assembly 78 Control Tubing 80 Cooling Assembly 82 Oil Filter Assembly 86 Fuel Tank Assembly 90 Fuel Assembly Less Tank 96 Instrument Panel Assembly 102 Enclosure Assembly 106 Machine Dress 118 Acoustics Assembly 122 Frame Assembly 124 ...

Страница 60: ... number of the compressor for future reference 7 1 1 CONTACT INFORMATION For replacement parts and manuals contact Sullivan Palatek Inc 1201 West US Highway 20 Michigan City Indiana 46360 Phone 219 874 2497 Fax 219 872 5043 Toll Free 800 438 6203 www sullivan palatek com 7 2 PARTS DRAWINGS The parts drawings are exploded drawings of the various assemblies and sub assemblies which make up this mach...

Страница 61: ...es may void warranty See STANDARD WARRANTY for details 7 5 SERVICE KITS Service kits are available for basic servicing of the compressor and engine Buying kits offers savings over buying individual parts There are annual kits wet or dry for a year s worth of compressor and engine servicing and line service kits for a single compressor and engine service DESCRIPTION CONTENTS PART NUMBER SERVICE KIT...

Страница 62: ...N THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECT...

Страница 63: ... 35MM 2 15 00925025 0933 SCREW 8MM X 100MM LG G10 9 4 16 00925071 0050 NUT METRIC M5 80 1 17 01660689 STRAP GROUND 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 1 19 01900592 0071 ADAPTER 0 38FPT X 025FPT SWIVEL 2 20 01900858 0001 KEY 3 8 X 3 8 X 1 7 8 RND END 1 21 01901416 0092 SPACER FAN 1 22 01901520 0256 SUPPORT ENGINE REAR 2 23 01901520 0278 SUPPORT ENGINE FRONT LH 1 24 01901520 0279 SUPPORT EN...

Страница 64: ...CTIONS SEE THE MANUFACTURER S INSTALLTION INSTRUCTIONS ADD LOCTITE D C 1 3 4 5 A B C D E F 5 3 2 1 F E B A 4 2 D FIRST USED ON 3RD ANGLE PROJECTION SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN...

Страница 65: ... 35MM 2 15 00925025 0933 SCREW 8MM X 100MM LG G10 9 4 16 00925071 0050 NUT METRIC M5 80 1 17 01660689 STRAP GROUND 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 1 19 01900592 0071 ADAPTER 0 38FPT X 025FPT SWIVEL 2 20 01900858 0001 KEY 3 8 X 3 8 X 1 7 8 RND END 1 21 01901416 0092 SPACER FAN 1 22 01901520 0256 SUPPORT ENGINE REAR 2 23 01901520 0278 SUPPORT ENGINE FRONT LH 1 24 01901520 0279 SUPPORT EN...

Страница 66: ...1 800 438 6203 SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED MATERIAL DRAWING NO 2 23 15 2 23 15 PTO A ENGINE ASSY D250UJD4 Figure 7 3 0071758...

Страница 67: ... 35MM 2 15 00925025 0933 SCREW 8MM X 100MM LG G10 9 4 16 00925071 0050 NUT METRIC M5 80 1 17 01660689 STRAP GROUND 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 1 19 01900592 0071 ADAPTER 0 38FPT X 025FPT SWIVEL 2 20 01900858 0001 KEY 3 8 X 3 8 X 1 7 8 RND END 1 21 01901416 0092 SPACER FAN 1 22 01901520 0256 SUPPORT ENGINE REAR 2 23 01901520 0278 SUPPORT ENGINE FRONT LH 1 24 01901520 0279 SUPPORT EN...

Страница 68: ...ROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN ...

Страница 69: ... 35MM 2 15 00925025 0933 SCREW 8MM X 100MM LG G10 9 4 16 00925071 0050 NUT METRIC M5 80 1 17 01660689 STRAP GROUND 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 1 19 01900592 0071 ADAPTER 0 38FPT X 025FPT SWIVEL 2 20 01900858 0001 KEY 3 8 X 3 8 X 1 7 8 RND END 1 21 01901416 0092 SPACER FAN 1 22 01901520 0256 SUPPORT ENGINE REAR 2 23 01901520 0278 SUPPORT ENGINE FRONT LH 1 24 01901520 0279 SUPPORT EN...

Страница 70: ... 1 00 RELEASED FOR PR 01 REDRAWN 03903040 00 02 REDRAWN IN SO D C B FIRST USED ON TOLERANCES AS FOLLOW THIS DRAWING AND ALL INFORM ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCH UNLESS OTHERWISE NOT X XXX OR 0 0 X XX OR 0 02 DECIMAL X X OR 0 05 MATERIAL IT IS LOANED SUBJECT TO RETUR Figure 7 5 00717820 0050 REV 02 ...

Страница 71: ...0900321 0003 WASHER FLAT 3125 ZINC PLATED 2 2 00903192 0003 NUT WING 3125 18 ZINC PLATED 2 3 00910106 0230 THREADED ROD 5 16 18 X 10 00 2 4 03903040 0022 BRACKET BATTERY HOLD DOWN 1 5 05017195 0004 BATTERY STANDARD 800CCA 1 Batteries not available for purchase through Sullivan Palatek ...

Страница 72: ...LUE 1 4FT 8 01900216 0707 SUPPORT JD DOC BRACKET 2 9 01900216 0712 BRACKET DOC WIRING D210UHJD4 1 10 01900216 0713 BRACKET DOC MOUNT D250UJD4 1 11 01901416 0131 SPACER 0 75 OD 0 375 ID X 0 625 LG 4 12 01901567 0180 TUBE EXHAUST OUTLET 1 13 03903087 0020 CONNECTION EXHAUST D210UHJD4 1 14 05017555 0032 CLAMP V BAND 3 0 JD 1 15 05017555 0033 CLAMP V BAND 1 16 05017555 0034 CLAMP SEAL EXHAUST JD 4045 ...

Страница 73: ...T 1 11 01901416 0131 SPACER 0 75 OD 0 375 ID X 0 625 LG 4 12 01901567 0180 TUBE EXHAUST OUTLET 1 13 03903087 0020 CONNECTION EXHAUST 1 14 05017555 0032 CLAMP V BAND 3 0 JD 1 15 05017555 0033 CLAMP V BAND 1 16 05017555 0034 CLAMP SEAL EXHAUST JD 4045 1 17 05018395 0248 HARNESS TEMPERATURE SENSOR 1 18 05018755 0020 BAND MUFFLER FORD 2 5L 4 19 05018785 0063 MUFFLER DOC DPF 1 20 05019430 0079 SWITCH P...

Страница 74: ...OPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN P...

Страница 75: ...T 1 11 01901416 0131 SPACER 0 75 OD 0 375 ID X 0 625 LG 4 12 01901567 0180 TUBE EXHAUST OUTLET 1 13 03903087 0020 CONNECTION EXHAUST 1 14 05017555 0032 CLAMP V BAND 3 0 JD 1 15 05017555 0033 CLAMP V BAND 1 16 05017555 0034 CLAMP SEAL EXHAUST JD 4045 1 17 05018395 0248 HARNESS TEMPERATURE SENSOR 1 18 05018755 0020 BAND MUFFLER FORD 2 5L 4 19 05018785 0063 MUFFLER DOC DPF 1 20 05019430 0079 SWITCH P...

Страница 76: ... A LOCT TO A LOCT HIGH GREA TO A LOCT OR EQ ITEM PART NUMBER 1 00501170 1436 2 00925012 1021 3 KB09147 362 4 00903686 0008 1 2 3 5 A B C D D C B A 4 FIRST USED TOLERAN THIS DRAW ANGLES DIMENSI UNLESS DECIMAL MATERIAL IT IS LOANED Figure 7 8 00717488 0146 REV 00 ...

Страница 77: ...OR ASSEMBLY ITEM PART NUMBER DESCRIPTION QTY 1 00501170 1436 AIR END 127MM 2 0278 GR 1 2 00925012 1021 SCREW HEX HD M10 1 5 X 35MM GR 8 8 ZN PLT 8 NS KB09147 362 SEAL SHAFT 3 LIP CW NOT SHOWN 1 4 00903686 0008 UNION MALE ELBOW 3 4 X 3 4NPT 1 ...

Страница 78: ...063 X 1 4 9 01900930 0022 ORIFICE 0 047 ID X 10 00901108 0002 PIPE CROSS 1 4 15 11 05019205 0007 SENDER PRESSUR 12 00915564 0064 TEE MALE RUN 1 4 13 95510 004 TEE 250 MNPT X F 14 05019790 0012 VALVE INLET 4 00 15 00900305 0003 WASHER LOCK 37 1 2 3 5 A B C D E E D C B A 4 JDS FIRST USED ON 3RD ANGLE PROJECTION 1 S TOLERANCES AS FOLLOWS DE THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF ...

Страница 79: ...ASKET INLET VALVE 127MM 1 7 00906058 0004 NIPPLE HEX PIPE 1 4 X 1 4 2 8 01900930 0016 ORIFICE 063 X 1 4 MNPT X FNPT BRASS 1 9 01900930 0022 ORIFICE 0 047 ID X 1 8 NPT PLUG 1 10 00901108 0002 PIPE CROSS 1 4 150 GALV 1 11 05019205 0007 SENDER PRESSURE 0 200PSI 1 12 00915564 0064 TEE MALE RUN 1 4 MNPT X 3 8 TUBE BRASS 1 13 95510 004 TEE 250 MNPT X FNPT X FNPT BRASS 1 14 05019790 0012 VALVE INLET 4 00...

Страница 80: ...AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTL...

Страница 81: ...LTER MOUNT 1 11 01900501 0005 ELBOW COBRA RUBBER 5 00 X 4 00 ID 1 12 01901192 0010 INSERT 3 00 X 3 50 RUBBER 1 13 01901200 0031 REDUCER TUBE 4 00 O D X 3 50 O D X 5 50 LG 1 14 01901288 0023 BOLT HEX HEAD FLANGE 31 18 X 1 00 4 15 01901416 0123 SPACER 3 4 OD X 3 8 ID X 7 8 TALL 1 16 01901492 0012 SLEEVE 3 00 ID X 3 50 OD X 4 00 LONG 2 17 01901492 0025 SLEEVE RUBBER 3 5 ID 1 18 01901567 0163 TUBE 3 0...

Страница 82: ...IS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY O...

Страница 83: ... 0200 NIPPLE PIPE 250 X 6 00 SCH80 1 22 00901288 0004 COUPLING PIPE 50 FNPT 150 GLV 1 23 00901921 0002 PLUG PIPE 1 4 HEX SOCKET 3 24 00902469 0128 NIPPLE PIPE 0 25 X 4 0 SCH40 GLV 1 25 00907234 0088 CONN 1 2 MNPT X 1 2 MJIC 1 26 00915534 0062 TEE 375 TUBE X 125 MNPT MALE BRANCH BRASS 1 27 00915557 0062 ELBOW 3 8 TUBE X 1 8 NPT 1 28 00915557 0064 ELBOW 375 TUBE X 250 MNPT BRASS 3 29 01661612 BUSHIN...

Страница 84: ...N 3RD ANGLE PROJECTION 1201 West US Highway 20 Michigan City IN 46360 1 800 438 6203 SHEET SCALE TOLERANCES AS FOLLOWS REV DESCRIPTION SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED MATERIAL DRAWING NO AS NOTED 11 13 15 11 13 15 SINGLE PRESSURE RECEIVER ASSY D250UJD4 Figure 7 12 00717884 0201 REV 02 ...

Страница 85: ... 0200 NIPPLE PIPE 250 X 6 00 SCH80 1 22 00901288 0004 COUPLING PIPE 50 FNPT 150 GLV 1 23 00901921 0002 PLUG PIPE 1 4 HEX SOCKET 3 24 00902469 0128 NIPPLE PIPE 0 25 X 4 0 SCH40 GLV 1 25 00907234 0088 CONN 1 2 MNPT X 1 2 MJIC 1 26 00915534 0062 TEE 375 TUBE X 125 MNPT MALE BRANCH BRASS 1 27 00915557 0062 ELBOW 3 8 TUBE X 1 8 NPT 1 28 00915557 0064 ELBOW 375 TUBE X 250 MNPT BRASS 3 29 01661612 BUSHIN...

Страница 86: ...KET SURFACES LOCTITE VIPER LUBE CLEAR HIGH PERFORMANCE SYNTHETIC GREASE OR EQUIVALENT TO ALL PIPE THREADS LOCTITE 567 THREAD SEALANT OR EQUIVALENT ITEM PART NUMBER DESCRIPTION QTY 1 00909753 0036 FLANGE ELBOW 2 CODE 61 TO NPTF 1 2 00909753 0033 FLANGE ELBOW 2 CODE 61TO NPTF W 1 2 MNPT 1 3 00909753 0032 KIT SPLIT FLANGE SAE 4BOLT 2 2 4 00901177 0252 NIPPLE PIPE 2 X 9 SCH 80 GALV 1 5 00906058 3224 N...

Страница 87: ...DE 61 TO NPTF 1 2 00909753 0033 FLANGE ELBOW 2 CODE 61TO NPTF W 1 2 MNPT 1 3 00909753 0032 KIT SPLIT FLANGE SAE 4BOLT 2 2 4 00901177 0252 NIPPLE PIPE 2 X 9 SCH 80 GALV 1 5 00906058 3224 NIPPLE HEX PIPE 2 X 1 1 2 NPT 1 6 03903344 0115 PIPE ASSY 2 00 DISCHARGE AIR D250UJD4 1 7 05019415 0053 SWITCH TEMPERATURE SENDER 1 ...

Страница 88: ... NYLON 3 8 BLUE 17 4 00910084 0004 TUBING NYLON 3 8 RED 27 5 00910084 0004 TUBING NYLON 3 8 RED 19 6 00910084 0004 TUBING NYLON 3 8 RED 8 7 00910084 0005 TUBING NYLON 3 8 YELLOW 40 MATERIAL DECIMAL X X OR 0 050 IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN PALATEK S INTEREST DRAWING NO D PROJECTION 1201 West US Highway 20 Mich...

Страница 89: ...1 00910084 TUBING NYLON 3 8 BLACK 5 2 00910084 TUBING NYLON 3 8 BLACK 35 3 00910084 0002 TUBING NYLON 3 8 BLUE 17 4 00910084 0004 TUBING NYLON 3 8 RED 27 5 00910084 0004 TUBING NYLON 3 8 RED 19 6 00910084 0004 TUBING NYLON 3 8 RED 8 7 00910084 0005 TUBING NYLON 3 8 YELLOW 40 ...

Страница 90: ...E 22 TO 63 WORM DRIVE 4 13 00902905 0004 CLAMP SUPPORT 75 ID 2 14 00905864 0003 SCREW SELF TAPPING 3125 X 1 00 HEX HEAD 2 15 00906647 0001 ELBOW STREET 0 25 GALV SCH40 1 16 00906814 0005 HOSE 3125 ID RECOVERY BOTTLE 1FT 17 00906814 0005 HOSE 3125 ID 250 PSI 6 5FT 18 00906843 0005 FITTING HOSE BARB 31 HOSE X 25 MNPT 2 19 00913792 0039 SCREW THRD FORM 5 16 18 X 1 2 SS 8 20 00913792 0054 BOLT 1 4 20 ...

Страница 91: ...14 0005 HOSE 3125 ID RECOVERY BOTTLE 1 FT 17 00906814 0005 HOSE 3125 ID 250 PSI 6 5 FT 18 00906843 0005 FITTING HOSE BARB 31 HOSE X 25 MNPT 2 19 00913792 0039 SCREW THRD FORM 5 16 18 X 1 2 SS 8 20 00913792 0054 BOLT 1 4 20 X 3 4 THREAD FORM 16 21 00913792 0055 SCREW 5 16 18 X 3 4 THREAD FORMING 5 22 00917850 0006 WASHER BODY 1 4 X 1 1 2 OD 9 23 01900007 0261 ACOUSTIC IN SHROUD 2 24 01900216 0470 B...

Страница 92: ...PERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN PA...

Страница 93: ...14 0005 HOSE 3125 ID RECOVERY BOTTLE 1 FT 17 00906814 0005 HOSE 3125 ID 250 PSI 6 5 FT 18 00906843 0005 FITTING HOSE BARB 31 HOSE X 25 MNPT 2 19 00913792 0039 SCREW THRD FORM 5 16 18 X 1 2 SS 8 20 00913792 0054 BOLT 1 4 20 X 3 4 THREAD FORM 16 21 00913792 0055 SCREW 5 16 18 X 3 4 THREAD FORMING 5 22 00917850 0006 WASHER BODY 1 4 X 1 1 2 OD 9 23 01900007 0261 ACOUSTIC IN SHROUD 2 24 01900216 0470 B...

Страница 94: ... A B C D E E B A 2 FIRST USED ON 3RD A PROJE TOLERANCES AS FOLLOWS THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED Figure 7 17 00717620 0093 REV 00 ...

Страница 95: ...MOSTAT 1 1 2 NOT SHOWN 1 8 05018485 0480 HOSE ASSY 3 4 MNPT 1 2MNPT 1 9 05018485 0479 HOSE ASSY 3 4 MNPT 1 2MNPT 1 10 05018485 0476 HOSE ASSY 3 4 MNPT OIL HOSE 1 11 05018485 0477 HOSE ASSY 3 4 MNPT OIL HOSE 1 12 05018485 0478 HOSE ASSY 3 4 MNPT OIL HOSE 1 13 01900808 0001 HOUSING THERMOSTAT D250 1 14 00901921 0001 PLUG 1 8 NPT PLUG 1 15 00900716 0017 UNION ADPT SWIVEL 3 4 MPTXFPT 5 16 00903686 000...

Страница 96: ...ION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETR...

Страница 97: ...MOSTAT 1 1 2 NOT SHOWN 1 8 05018485 0480 HOSE ASSY 3 4 MNPT 1 2MNPT 1 9 05018485 0479 HOSE ASSY 3 4 MNPT 1 2MNPT 1 10 05018485 0476 HOSE ASSY 3 4 MNPT OIL HOSE 1 11 05018485 0477 HOSE ASSY 3 4 MNPT OIL HOSE 1 12 05018485 0478 HOSE ASSY 3 4 MNPT OIL HOSE 1 13 01900808 0001 HOUSING THERMOSTAT D250 1 14 00901921 0001 PLUG 1 8 NPT PLUG 1 15 00900716 0017 UNION ADPT SWIVEL 3 4 MPTXFPT 5 16 00903686 000...

Страница 98: ...LL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ...

Страница 99: ...00908397 0034 BARB ELB 5 16 HOSE X 1 4 MNPT 4 14 01900216 0711 BRACKET FILTER SUPPORT 1 15 01900216 0714 BRACKET REMOTE FUEL FILTERS 1 16 01900216 0715 BRACKET ECU MOUNT 1 17 01900592 0022 FITTING 25 MNPT X 31 TUBE 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 3 19 01900592 0073 ADAPTER M12 1 5 X 25FNPT 1 20 01901166 0012 PLUG M12 1 5 MORB 1 21 01901166 0034 PLUG M14 1 5 OMN HEX HD 4 22 01901551 012...

Страница 100: ... PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN PALATEK S INTEREST ...

Страница 101: ...00908397 0034 BARB ELB 5 16 HOSE X 1 4 MNPT 4 14 01900216 0711 BRACKET FILTER SUPPORT 1 15 01900216 0714 BRACKET REMOTE FUEL FILTERS 1 16 01900216 0715 BRACKET ECU MOUNT 1 17 01900592 0022 FITTING 25 MNPT X 31 TUBE 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 3 19 01900592 0073 ADAPTER M12 1 5 X 25FNPT 1 20 01901166 0012 PLUG M12 1 5 MORB 1 21 01901166 0034 PLUG M14 1 5 OMN HEX HD 4 22 01901551 012...

Страница 102: ...ON THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIREC...

Страница 103: ...00908397 0034 BARB ELB 5 16 HOSE X 1 4 MNPT 4 14 01900216 0711 BRACKET FILTER SUPPORT 1 15 01900216 0714 BRACKET REMOTE FUEL FILTERS 1 16 01900216 0715 BRACKET ECU MOUNT 1 17 01900592 0022 FITTING 25 MNPT X 31 TUBE 1 18 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 3 19 01900592 0073 ADAPTER M12 1 5 X 25FNPT 1 20 01901166 0012 PLUG M12 1 5 MORB 1 21 01901166 0034 PLUG M14 1 5 OMN HEX HD 4 22 01901551 012...

Страница 104: ...N PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SULLIVAN PALATEK S INTEREST...

Страница 105: ... ELB 5 16 HOSE X 1 4 MNPT 4 11 01900216 0711 BRACKET FILTER SUPPORT 1 12 01900216 0714 BRACKET REMOTE FUEL FILTERS 1 13 01900216 0715 BRACKET ECU MOUNT 1 14 01900216 0756 BRACKET ECU MOUNT LEG 2 15 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 3 16 01900592 0073 ADAPTER M12 1 5 X 25FNPT 1 17 01901166 0012 PLUG M12 1 5 MORB 1 18 01901166 0034 PLUG M14 1 5 OMN HEX HD 4 19 05018231 0807 BARB ELBOW 0 25 HOSE...

Страница 106: ... 3 2 1 C 3RD ANGLE PROJECTION 1201 West US Highway 20 Michigan City IN 46360 1 800 438 6203 SHEET REV DESCRIPTION WWW SULLIVANPALATEK COM SULLIVAN PALATEK DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED 03 30 16 03 30 16 FUEL ASSY LESS TANK D250UJD4 FIGURE 7 20 00717972 0128 REV 01 ...

Страница 107: ... ELB 5 16 HOSE X 1 4 MNPT 4 11 01900216 0711 BRACKET FILTER SUPPORT 1 12 01900216 0714 BRACKET REMOTE FUEL FILTERS 1 13 01900216 0715 BRACKET ECU MOUNT 1 14 01900216 0756 BRACKET ECU MOUNT LEG 2 15 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 3 16 01900592 0073 ADAPTER M12 1 5 X 25FNPT 1 17 01901166 0012 PLUG M12 1 5 MORB 1 18 01901166 0034 PLUG M14 1 5 OMN HEX HD 4 19 05018231 0807 BARB ELBOW 0 25 HOSE...

Страница 108: ...IS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY O...

Страница 109: ... ELB 5 16 HOSE X 1 4 MNPT 4 11 01900216 0711 BRACKET FILTER SUPPORT 1 12 01900216 0714 BRACKET REMOTE FUEL FILTERS 1 13 01900216 0715 BRACKET ECU MOUNT 1 14 01900216 0756 BRACKET ECU MOUNT LEG 2 15 01900592 0070 ADAPTER M14 1 5 X 1 4FPT 3 16 01900592 0073 ADAPTER M12 1 5 X 25FNPT 1 17 01901166 0012 PLUG M12 1 5 MORB 1 18 01901166 0034 PLUG M14 1 5 OMN HEX HD 4 19 05018231 0807 BARB ELBOW 0 25 HOSE...

Страница 110: ...IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL A WWW SULLIVANPAL SULLIVA CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRI DRAWING NO SIZE AS NOTED SIN Figure 7 22 00717680 0169 REV 00 ...

Страница 111: ... 8 32 X 0 38 PHILLIPS PAN HEAD 4 3 00900490 0062 NUT NYLOK 5 16 18 ZINC PLATED 2 4 00906771 0112 BOLT THUMBSCREW 5 16 18 X 1 2 ZN PLT 2 5 00913792 0055 BOLT THREAD FORM 31 18 X 75 SS 4 6 01900216 0689 BRACKET INSTRUMENT PANEL 1 7 05018366 0014 GAUGE MURPHY PV480 JD4045T4B3 1 8 05018845 0166 PANEL INSTRUMENT SINGLE 1 9 08753 001 MOLDING EDGE M SERIES CLR 4 FT ...

Страница 112: ...IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO S...

Страница 113: ...LACK 1 FT 5 00915534 0064 TEE 375 TUBE X 250 MNPT MALE BRANCH BRASS 1 6 00915557 0064 ELBOW 38 TUBE X 25 MNPT BRASS 1 7 00915564 0064 TEE MALE RUN 1 4 MNPT X 3 8 TUBE BRASS 1 8 01900930 0024 ORIFICE 020 PUSH LOK CAP 375 TUBE 1 9 01901000 1024 PANEL INSTRUMENT D185UDZ 1 10 01901152 0031 DECAL INSTRUMENT PANEL D185 375 LOW PRESS 1 11 05018310 0019 GAUGE PSI 2 50 DIA DRY FILL 1 12 05019820 0002 VALVE...

Страница 114: ...THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMEN...

Страница 115: ...17 01900216 0383 BRACKET DOOR 2 18 01900264 0039 CHANNEL DOOR LATCH 1 19 01900384 0043GYT CORNER POST R FRONT 1 20 01900384 0044GYT CORNER POST L FRONT 1 21 01900384 0045GYT CORNER POST REAR RIGHT 1 22 01900384 0046GYT CORNER POST REAR LEFT 1 23 01900480 0038 DOOR LOUVERED UTILITY 2 24 01900485 0063GYT DOOR INSTRUMENT PANEL 1 25 01900728 0007 HANDLE DOOR RECESSED 4 26 01900752 0034 HINGE PANEL 2 C...

Страница 116: ...LERANCES AS FOLLOWS REV DESCRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UP...

Страница 117: ...17 01900216 0383 BRACKET DOOR 2 18 01900264 0039 CHANNEL DOOR LATCH 1 19 01900384 0043GYT CORNER POST R FRONT 1 20 01900384 0044GYT CORNER POST L FRONT 1 21 01900384 0045GYT CORNER POST REAR RIGHT 1 22 01900384 0046GYT CORNER POST REAR LEFT 1 23 01900480 0038 DOOR LOUVERED UTILITY 2 24 01900485 0063GYT DOOR INSTRUMENT PANEL 1 25 01900728 0007 HANDLE DOOR RECESSED 4 26 01900752 0034 HINGE PANEL 2 C...

Страница 118: ...RAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR IN...

Страница 119: ...17 01900216 0383 BRACKET DOOR 2 18 01900264 0039 CHANNEL DOOR LATCH 1 19 01900384 0043GYT CORNER POST R FRONT 1 20 01900384 0044GYT CORNER POST L FRONT 1 21 01900384 0045GYT CORNER POST REAR RIGHT 1 22 01900384 0046GYT CORNER POST REAR LEFT 1 23 01900480 0038 DOOR LOUVERED UTILITY 2 24 01900485 0063GYT DOOR INSTRUMENT PANEL 1 25 01900728 0007 HANDLE DOOR RECESSED 4 26 01900752 0034 HINGE PANEL 2 C...

Страница 120: ...CRIPTION THIS DRAWING AND ALL INFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED...

Страница 121: ...17 01900216 0383 BRACKET DOOR 2 18 01900264 0039 CHANNEL DOOR LATCH 1 19 01900384 0043GYT CORNER POST R FRONT 1 20 01900384 0044GYT CORNER POST L FRONT 1 21 01900384 0045GYT CORNER POST REAR RIGHT 1 22 01900384 0046GYT CORNER POST REAR LEFT 1 23 01900480 0038 DOOR LOUVERED UTILITY 2 24 01900485 0063GYT DOOR INSTRUMENT PANEL 1 25 01900728 0007 HANDLE DOOR RECESSED 4 26 01900752 0034 HINGE PANEL 2 C...

Страница 122: ...NFORMATION THEREIN IS THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYW...

Страница 123: ...17 01900216 0383 BRACKET DOOR 2 18 01900264 0039 CHANNEL DOOR LATCH 1 19 01900384 0043GYT CORNER POST R FRONT 1 20 01900384 0044GYT CORNER POST L FRONT 1 21 01900384 0045GYT CORNER POST REAR RIGHT 1 22 01900384 0046GYT CORNER POST REAR LEFT 1 23 01900480 0038 DOOR LOUVERED UTILITY 2 24 01900485 0063GYT DOOR INSTRUMENT PANEL 1 25 01900728 0007 HANDLE DOOR RECESSED 4 26 01900752 0034 HINGE PANEL 2 C...

Страница 124: ...7 0190021 18 0190026 19 01900384 0 20 01900384 0 21 01900384 0 22 01900384 0 23 0190048 24 01900485 0 25 0190072 26 0190075 27 0190075 28 0190075 29 01901000 1 30 01901000 1 31 01901000 32 0190136 33 0190140 34 0190141 35 01901548 0 36 01901548 0 37 0390318 38 03903336 39 0501846 40 05018460 41 0501865 REVISIONS REV DESCRIPTION ECN DATE APPROVED 00 RELEASED FOR PRODUCTION 14289 6 21 16 JDS MFP 01 ...

Страница 125: ...117 Parts Catalog ...

Страница 126: ...S THE PROPERTY OF SULLIVAN PALATEK INC IS CONFIDENTIAL AND MUST NOT BE MADE PUBLIC OR COPIED WWW SULLIVANPALATEK COM SULLIVAN PALATEK CHECKED BY DATE DATE DRAWN BY ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPON DEMAND IS NOT TO BE USED DIRECTLY OR INDIRECTLY IN ANYWAY DETRIMENTAL TO SU...

Страница 127: ...OW 1 12 5 01900464 0426 DECAL EXPLOSION HAZARD ULSD 1 12 6 01900464 0430 DECAL OPERATING INSTR 1 12 7 01900464 0434 DECAL EMISSION CONTROL T4 1 12 8 01900464 0507 DECAL FINAL TIER 4 LOGO 2 12 9 01900464 0489 DECAL OEM SPARE PARTS 1 12 10 01900464 0007 DECAL ROTATING PARTS 2 12 11 01900456 0059 DECAL PROP 65 WARNING CALIFORNIA 1 12 12 01900464 0094 DECAL QUALITY ACCEPTED 1 12 13 01900464 0104 DECAL...

Страница 128: ...ED 1 3 3 2 4 15 D C 1 3 4 5 A B C D E F 5 3 2 1 F E B A 4 2 D 1201 West US Highway 20 Michigan City IN 46360 1 800 438 6203 REV SULLIVAN PALATEK DIMENSIONS ARE IN INCHES 12 11 17 12 11 17 D260U MACHINE DRESS Figure 7 30 00717752 0337 REV 00 ...

Страница 129: ...OW 1 12 5 01900464 0426 DECAL EXPLOSION HAZARD ULSD 1 12 6 01900464 0430 DECAL OPERATING INSTR 1 12 7 01900464 0434 DECAL EMISSION CONTROL T4 1 12 8 01900464 0507 DECAL FINAL TIER 4 LOGO 2 12 9 01900464 0489 DECAL OEM SPARE PARTS 1 12 10 01900464 0007 DECAL ROTATING PARTS 2 12 11 01900456 0059 DECAL PROP 65 WARNING CALIFORNIA 1 12 12 01900464 0094 DECAL QUALITY ACCEPTED 1 12 13 01900464 0104 DECAL...

Страница 130: ...S ASSEMBLY 3 4 5 2 1 3 1 2 2 4 2 1 1 1 A B C D E F F E D C B A 5 4 3 2 1 1 2 3 4 C 1201 West US Highway 20 Michigan City IN 46360 1 800 438 6203 SULLIVAN PALATEK 11 30 15 11 30 15 ACOUSTICS ASSY D250U Figure 7 32 00717100 0019 REV 00 ...

Страница 131: ...ST 2 2 01900007 0304 ACOUSTIC HEAT RIGHT CENTER 4 3 01900007 0410 ACOUSTIC ROOF ACCESS HATCH 2 4 01900007 0412 ACOUSTIC ROOF BACKSIDE 1 5 01900007 0409 ACOUSTIC ROOF CENTER 1 6 01900007 0411 ACOUSTIC ROOF FRONTSIDE 1 NS 06001002 TAPE GASKET 1 8 THK X 1 WIDE NOT SHOWN 12 FT NS 00816666 TAPE FOAM 1 THK X 1 WIDE NOT SHOWN 20 FT ...

Страница 132: ...900490 5 00901921 6 00901921 7 00913792 8 01901472 9 00915786 10 00915786 1 2 3 5 A B C D D C B A 4 FIRST USED ON TOLERANCES AS FOLLOWS THIS DRAWING AND ALL INFORMATION ANGLES OR 1 2 DEG DIMENSIONS ARE IN INCHES UNLESS OTHERWISE NOTED X XXX OR 0 005 X XX OR 0 020 DECIMAL X X OR 0 050 MATERIAL IT IS LOANED SUBJECT TO RETURN UPO D250U Figure 7 33 00717464 0112 REV 01 ...

Страница 133: ...Y 1 3 03903009 0074GYT LIFTING BAIL ASSY D260UJD4 1 4 00900490 0128 NUT NYLOC 625 11 ZINC PLATED 4 5 00901921 0004 PLUG PIPE 1 2 HEX SOCKET 2 6 00901921 0002 PLUG PIPE 1 4 HEX SOCKET 2 7 00913792 0039 SCREW THRD FORM 5 16 18 X 1 2 SS 8 8 01901472 0008 STOP DOOR 4 9 00915786 0017 VALVE 1 2 FNPT BALL T HANDLE 2 10 00915786 0018 VALVE 1 4 FNPT BALL T HANDLE 2 ...

Страница 134: ...NOTES ...

Страница 135: ...NOTES ...

Страница 136: ...1201 West US Highway 20 Michigan City Indiana 46360 Phone 219 874 2497 Fax 219 809 0203 info palatek com www sullivan palatek com ...

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