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Section 2

SEQUENCING WITH MULTIPLE SUPERVISOR CONTROLS

3

2.1 NORMAL OPERATION

Supervisor and Supervisor II Deluxe controllers all feature internal sequencing functions.  To

enable any Supervisor in the system, press the Auto key 

and Remote key 

on the key-

pad.  Enable the Supervisor II Deluxe by simply pressing the Auto 

button.  Any unit can

be stopped by pressing the STOP key 

, and remaining members will continue to operate

as needed.

The Supervisor Controller has a Remote keypad 

on the display module that is used to

enable and disable the controller from any sequencing mode that is currently programmed.

When the Remote key 

is first pressed after sequencing has been programmed, it will

enable that mode and light the REMOTE LED on the Display Module.  Pressing that keypad
again will turn off the LED and disable the sequencing mode. The compressor will then oper-
ate as though it is not in any sequencing mode. The process will be reversed when the key-
pad is pressed again.

2.2 COMPRESSOR SYSTEM

Internal controller sequencing is designed to operate a group (2-16) of compressors feed-
ing a common header.  As air demands change, the compressors will be controlled to deliv-
er the required compressed air in an efficient manner.  If a group of similar compressors is
used, the controllers can be set up to automatically rotate operation to equalize run time.
Or, the controllers can be set up for a desired order of compressor operation.  The three
modes of sequencing are:

SEQUENCE HOURS -

In this mode, machines are started and loaded depending on the

SEQUENCE HOURS parameter. The sequence hours parameter is similar to run hours
except that it can be changed. Digital inputs for Remote control are disabled. ROTATE hours
are disabled.

COM NUM -

In this mode, machines are started and loaded depending on the COMMUNI-

CATION NUMBER parameter. Operation is exactly the same as the SEQUENCE HOURS
method (see above) except the communications number is used to determine machine
sequence instead of sequence hours. Digital inputs for Remote control are disabled.

SEQUENCE HOURS with ROTATE Hours Enabled -

A special version of SEQUENCE

hours for balancing run hours for use in only two-machine applications that has a demand
for only one machine. DO NOT use with more than two machines (See ROTATE hours
parameter setting for more information). Digital inputs for remote control are disabled.

It is best if the P2 (line pressure) transducers of all machines are connected to a common
header, down stream of individual dryers, etc. Note that the dP1 (separator maintenance

DO NOT enable this mode when the above situation is NOT true, because unexpected starts
and stops may occur when manually starting or stopping a machine in the sequence for main-
tenance.  

Содержание Supervisor 2 Deluxe

Страница 1: ...P PE ER RV VI IS SO OR R C CO ON NT TR RO OL LL LE ER R SEQUENCING PROTOCOL MANUAL Including Supervisor II Controller OPERATOR S MANUAL KEEP FOR FUTURE REFERENCE Part Number 02250154 014 Sullair Corpo...

Страница 2: ...corporate headquarters in Michigan City Indiana Instruction includes discussion of the function and installation of Sullair service parts troubleshooting of the most common problems and actual equipm...

Страница 3: ...QUENCING 4 2 5 SYSTEM OPERATION 5 2 6 SYSTEM SETUP AND TUNING 6 2 7 CHANGING SEQUENCE PARAMETERS 6 2 7 1 FOR SUPERVISOR 7 2 7 2 FOR SUPERVISOR II DELUXE 8 2 8 SYSTEM DISPLAY SUPERVISOR 8 2 9 SYSTEM DI...

Страница 4: ...3 CONTROLS WIRING AND ADJUSTMENT SUPERVISOR II DELUXE Section 5 SEQUENCING TIMERS 15 5 1 RECOVERY TIME DELAYED START TIMER 16 5 1 1 Example 1 Unload Operation 16 5 1 2 Example 2 Load Operation 17 5 1...

Страница 5: ...Section 6 PAGE SUPERVISOR PROTOCOL CONTINUED 24 6 5 MESSAGE FORMAT 24 6 6 MESSAGE TYPES 26 6 7 DATA TYPES BACK COVER ADDRESSES AND TELEPHONE NUMBERS TABLE OF CONTENTS...

Страница 6: ......

Страница 7: ...large compressor Many systems are designed with one spare compressor allowing the system to remain operational during maintenance of a machine The controls system does the job of efficiently running t...

Страница 8: ...lers in master controlled systems Timers used in internal sequencing are described in Section 5 Section 6 contains technical details of the hardware and protocol used on the communica tion bus Other e...

Страница 9: ...used the controllers can be set up to automatically rotate operation to equalize run time Or the controllers can be set up for a desired order of compressor operation The three modes of sequencing are...

Страница 10: ...all machines Recalibrate P2 on each machine to match P2 on the other machines 3 Program each machine with a different COM ID number i e 1 2 3 etc 4 Set UNLOAD psi LOAD psi BAUD RATE Supervisor is fixe...

Страница 11: ...he pressure is still below 102 psig 7 03 bar then the trim machine will go to full load and the next machine in the sequence will load and become the trim machine 2 6 SYSTEM SETUP AND TUNING The follo...

Страница 12: ...tart 1 Only the highest loaded machine will trim the rest will be forced to full load 2 The trim machine will unload when the line pressure rises above the Trim High setpoint The next highest loaded m...

Страница 13: ...hours the Up arrow key will increment by 100 hours and the Lamp Test key will decrement by 100 hours The number will roll over at 30 000 hours To set the hours to a lower number it may be easier to pu...

Страница 14: ...ce mode of operation BAUD RATE 8 Supervisor II Deluxe has adjustment of the serial communications baud rate almost always set to 9600 The Supervisor is fixed at 9600 baud All controllers in the system...

Страница 15: ...p press STOP then AUTO for Supervisor II Deluxe If the sequencing param eters have not been changed the machine will sequence in at the appropriate time By revising that machine s SEQUENCE HOURS befor...

Страница 16: ...d be re calibrat ed This re calibration is best done when the system is at a stable pressure Measure the pressure using an independent gauge then change the calibration parameter for P2 so that the su...

Страница 17: ...is needed The Max Speed input signal should be disabled unless more than one VSD machine is in the same sequence In this configuration only the fixed speed compressors are sequenced and the VSD is run...

Страница 18: ...r as desired The Supervisors allow all machines to run at reduced speeds to match delivery to demand Unneeded machines will be stopped automatically If the com pressors are L 100 psi machines set the...

Страница 19: ...te as though it is not in any sequencing mode The process will be reversed when the key pad is pressed again 4 2 CONTROLS WIRING AND ADJUSTMENT SUPERVISOR There are three inputs and one output that ar...

Страница 20: ...art If remote start stop is not needed then jumper D10 J3 19 to GND J3 20 The following table describes how the other inputs work when D10 connected to GND J3 20 Local Master Load Unload Operation Ope...

Страница 21: ...sure If the system pressure goes above 110 eg 111 for any reason all machines will unload immediately regardless of recovery timer If the system pressure goes below 100 eg 99 all running machines will...

Страница 22: ...ll unload immediately regardless of the recovery timer 5 1 2 EXAMPLE 2 LOAD OPERATION Suppose there are three machines running and with two unloaded and one in trim the recovery timer is set to 10 sec...

Страница 23: ...machine 1 will go to full load Machine Status 1 Full Load 2 Trim 3 Stopped Next machine in sequence The next machine in sequence will wait for 10 seconds before starting if the pressure stays below 7...

Страница 24: ...Delay Start timer expires If the pres sure is at 85 then the machine will start in about 1 minute see previous table Machine Status 1 Full Load 2 Trim 3 Stopped Next machine in sequence If the system...

Страница 25: ...encing load pressure Next machine in sequence loads below this pressure Recovery timer starts Recovery timer active Next machine in sequence loads after Recovery timer expires Load pressure All machin...

Страница 26: ...20 NOTES...

Страница 27: ...machine based on the status of all on line machines in the system Collisions on the serial channel are avoided by a time slice scheme See section on Time Slice 6 2 ADVANTAGES OF BROADCAST MODE System...

Страница 28: ...485 SERIAL CHANNEL When the sequencing mode is set to HOURS or COM ID the machines will broadcast their status net status message about once a second To keep machines from sending mes sages simultaneo...

Страница 29: ...essage will be sent and after 125 sec the time slot will rotate to 4 Machine 4 will send it s net status message and the time slot will roll over to slot 0 Since there is no monitor after 5 sec the ti...

Страница 30: ...sted in the DATA TYPES N M messages are broadcast by controllers in a sequenced system Remaining exchanges may be initiated by a monitor or master on non sequenced systems or during the time immediate...

Страница 31: ...h q message type q Quick Status Response q19 2 15 17 18xx 01q0 115 2000 M C65 Controller s response of quick status Data fields are 19 Capacity in cfm 2 P2 pressure in psig 23 Sequence hours 17 Run St...

Страница 32: ...in psig 1 to 3 digits 3 P3 pressure in psig 1 to 3 digits 4 P4 pressure in psig 1 to 3 digits 5 T1 temperature in deg F 1 to 3 digits 6 T2 temperature in deg F 1 to 3 digits 7 T3 temperature in deg F...

Страница 33: ...On successive queries sends message A B or message C D query twice to get all four messages e g 02dT1 Discharge High T2 Dry Side High 45 21 Values for parameters may be from one digit to the length s...

Страница 34: ...lowest pressure nnn psi 24 Sequence recover time nn sec 25 Machine max capacity nnnnn cfm 26 Seq Rotate time nnn hour 30 Modulate n y n 31 Pressure units n list V 32 VSD setpoint nnn psi 40 T1 calibra...

Страница 35: ...r 57 Maintenance air filter nnnnn hour 58 Maintenance oil nnnnn hour 59 Maintenance oil analysis nnnnn hour 70 Parameter protection n y n 71 Shutdown on warning n y n 80 Load cycles read only nnnnnn 8...

Страница 36: ...iana 46360 U S A www sullair com 1 800 SULLAIR U S A Canada Only or 1 219 879 5451 Fax 219 874 1273 PARTS DEPARTMENT Telephone 1 888 SULLAIR Fax 219 874 1835 www sullair com SERVICE DEPARTMENT 1 888 7...

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