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Sullair 300H Series, Руководство оператора


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Section 6

ILLUSTRATIONS AND PARTS LIST

52

6.11 SULLICON CONTROL

Содержание 300H Series

Страница 1: ...P N 252433 Operators Manual and Parts List Series 32 250L and 300H Rotary Screw Air Compressor...

Страница 2: ...KEEP YOUR MACHINE IN TOP OPERATING CONDITION USE GENUINE SERVICE PARTS CONTACT YOUR NEAREST SULLAIR DISTRIBUTOR OR CALL 1 800 348 2722...

Страница 3: ...IONAL DESCRIPTION 6 1 8 INSTRUMENT PANEL GROUP FUNCTIONAL DESCRIPTION Section 2 SPECIFICATIONS 9 2 1 SULLAIR SERIES 32 SPECIFICATIONS Section 3 INSTALLATION 11 3 1 LOCATION OF COMPRESSOR 11 3 2 VENTIL...

Страница 4: ...TENANCE 19 THERMAL VALVE MAINTENANCE 20 DRIVE COUPLING INSTALLATION AND ALIGNMENT 17 DRIVE COUPLING DISASSEMBLY AND REMOVAL 21 FLOW CONTROL VALVE MAINTENANCE 21 5 7 TROUBLESHOOTING 21 5 8 TROUBLESHOOT...

Страница 5: ...tion Section 6 ILLUSTRATIONS AND PARTS LIST CONT 52 6 11 SULLICON CONTROL 56 6 12 INSTRUMENT PANEL ASSEMBLY 58 6 13 CONTROL BOX ASSEMBLY 62 6 14 WATER COOLED AFTERCOOLED OPTION BASCO HORIZONTAL MOUNTE...

Страница 6: ...NOTES...

Страница 7: ...recipitates or break down to shellac varnish or sludge that would otherwise damage the compressor unit or cooling system Read Section 5 Maintenance to see how surpris ingly easy it is to keep your 24K...

Страница 8: ...tors turn compressing the air The fluid has three primary functions As a coolant it controls the rise of air temperature normally associated with the heat of compression Seals leakage paths between th...

Страница 9: ...tor shows red when the filter needs servicing This indicator has a pressure setting lower than that of the bypass valve After the initial 50 hour filter change the indicator will rarely show red under...

Страница 10: ...om pressor at 135 PSIG This prevents the pressure re lief valve from opening under routine conditions thereby preventing coolant fluid loss through the pressure relief valve WARNING DO NOT remove caps...

Страница 11: ...Section 1 DESCRIPTION 5 Figure 1 4 Control System Sequence of Operation...

Страница 12: ...air service line prevents line pres sure from returning to the sump When the line pressure drops to the low setting cut in pressure of the pressure switch usually 100 PSI on low pressure machines and...

Страница 13: ...rmal reading is approximately 190 F The air filter restriction gauge monitors the condi tion of the air intake filter and shows red when filter service is required This restriction gauge must be reset...

Страница 14: ...8 NOTES...

Страница 15: ...ing 110 PSI L 125 PSI H Bearing Type Anti Friction Ambient Temperature Max 105 F 40 C Cooling Pressurized Coolant Fluid Lubricant 24Kr Coolant Fluid Sump Capacity 50 Gallons 189 Liters Control Electro...

Страница 16: ...10 NOTES...

Страница 17: ...the operating temperature stable The minimum distance that the machine should be from the surrounding walls is three 3 feet Hot fan air discharged from the top of the cool er package must be prevente...

Страница 18: ...e start stop button on the instrument panel When looking at the motor from the end opposite the compressor unit the shaft should be turning clockwise If your motor shaft is not turning clockwise disco...

Страница 19: ...tes when a bearing filter element change is re quired Shows red when pressure drop through the filter is excessive SEPARATOR MAINTENANCE INDICATOR Indicates when separator element change is re quired...

Страница 20: ...d the machine BLOWDOWN VALVE Vents sump pressure to the atmosphere during un load conditions and shutdown WATER REGULATING VALVE Regulates the amount of cooling water used in the water cooled only coo...

Страница 21: ...umu lated during machine assembly Perform thefollow ing maintenance operations to prevent unneces sary problems 1 Clean the return line strainer 2 Clean the return line orifice 3 Clean the compressor...

Страница 22: ...unt of times that an element should be cleaned is six 6 times however the element should be used no longer than a period of one 1 year without changing Prior to cleaning an element check the element f...

Страница 23: ...ll piping Return line tube should ex tend to the bottom of the separator element or no more than 1 2 up from the bottom This will assure proper coolant return flow 10 Clean the return line strainer pr...

Страница 24: ...ullicon Control lever should start to move After the control pressures have been adjusted the unloaded sump pressure must be adjusted If your machine is equipped with a Barksdale pres sure switch it w...

Страница 25: ...his cover is spring loaded remove carefully 2 Remove cover and 0 ring 3 Remove the spring 4 Remove piston rod 5 Remove quad ring 6 Remove the cover plate and sleeve 7 Discard the stop and cover plate...

Страница 26: ...zontal angular mis alignment loosen the motor mounting bolts and adjust the motor position until the angular align ment is within tolerance Note Do not upset the off set alignment or hub gap when adju...

Страница 27: ...l applied situa tions and extensive testing at the factory Itcontains symptoms and usual causes for the described problems However DO NOT assume that these Figure 5 9 Coupling Figure 5 10 Flow Control...

Страница 28: ...ied on nameplate Low incoming voltage Consult power company Excessive operating pressure Defect in pressure switch check pres sure at which contact points open Separator requires maintenance check mai...

Страница 29: ...l ad justment instructions in the Maintenance Section Defective Pressure Regulator Check diaphragms and replace if neces sary kit available LINE PRESSURE RISES ABOVE CUT OUT PRESSURE SETTING ON PRES L...

Страница 30: ...NTINUED SYMPTOM CAUSE REMEDY PRESSURE RELIEF VALVE OPENS RE PEATEDLY High pressure shutdown switch is defec tive or out of adjustment Re adjust below pressure relief valve set ting or replace Defectiv...

Страница 31: ...Boulevard Michigan City Indiana 46360 U S A Telephone 1 800 SULLAIR or 1 219 879 5451 Fax 219 874 1835 Parts Fax 219 874 1805 Service 6 2 RECOMMENDED SPARE PARTS LIST 200 250 and 300HP 150 187 and 225...

Страница 32: ...Section 6 ILLUSTRATIONS AND PARTS LIST 26 6 3 MOTOR COMPRESSOR FRAME AND PARTS...

Страница 33: ...4 20 decal WARNING 49855 1 Standard hardware item purchase locally For part number on motor see specific machine sales order It is Sullair s policy not to sell or replace repair parts on the compresso...

Страница 34: ...Section 6 ILLUSTRATIONS AND PARTS LIST 28 6 4 COMPRESSOR AIR INLET SYSTEM...

Страница 35: ...7 S 9 8 7 washer lock 7 8 8 8 stud air filter 7 8 9 x 4 1 2 8 9 valve inlet 41110 1 10 screw set 5 16 18 x 3 S 1 11 lever inlet valve 22234 1 12 gasket inlet valve 41079 2 13 nipple 1 8 x 3 1 2 1 14 e...

Страница 36: ...Section 6 ILLUSTRATIONS AND PARTS LIST 30 6 5 COMPRESSOR COOLING AND LUBRICATION SYSTEM WATER COOLED...

Страница 37: ...1 2 x 2 2 14 valve flow control 13544 1 15 elbow tube 1 4 t x 1 8 p 1 16 tube 1 4 1 17 nipple close 2 2 18 union 2 1 19 bushing reducing 2 x 1 1 4 1 20 nipple pipe 1 1 4 x 7 1 21 tee 1 1 4 1 22 nipple...

Страница 38: ...Section 6 ILLUSTRATIONS AND PARTS LIST 32 6 6 COMPRESSOR UNIT TUBING...

Страница 39: ...tube male inlet bearing 222950 1 16 tube female inlet bearing 222951 1 17 elbow tube 450 3 S t x 1 4 p 1 18 elbow tube 3 S t x 1 4 p 1 19 elbow tube 3 S t x 3 S p 1 20 tee tube 3 4 t x 3 4 p 1 21 elb...

Страница 40: ...Section 6 ILLUSTRATIONS AND PARTS LIST 34 6 6 COMPRESSOR UNIT TUBING...

Страница 41: ...nector 1 4 t x 1 4 p 1 40 filter bearing 46967 1 41 capscrew ferry hd 5 16 x 5 8 2 42 washer flat 5 16 2 43 bushing reducing 1 1 4 x 1 1 44 nipple close 1 1 45 tube inlet bearing 222949 1 46 elbow tub...

Страница 42: ...Section 6 ILLUSTRATIONS AND PARTS LIST 36 6 7 UPDRAFT ASSEMBLY...

Страница 43: ...10 capscrew hex 1 2 13 x 1 3 4 4 11 washer lock 1 2 4 12 nut hex 1 2 13 4 13 stand fan motor 11724 1 14 capscrew hex 3 4 10 x 2 1 4 4 15 washer lock 3 4 8 16 washer flat 3 4 4 17 bracket cooler 29501...

Страница 44: ...Section 6 ILLUSTRATIONS AND PARTS LIST 38 6 8 COMPRESSOR COOLING AND LUBRICATION SYSTEM AIR COOLED...

Страница 45: ...ng reducing 2 1 2 x 2 2 17 low control valve 13544 1 18 elbow tube 1 4 t x 1 8 p 1 19 tubing 1 4 1 20 union 2 3 21 capscrew whiz lock 5 16 18 x 1 86 22 guard fan 42104 1 23 support fan guard 27247 8 2...

Страница 46: ...Section 6 ILLUSTRATIONS AND PARTS LIST 40 6 8 COMPRESSOR COOLING AND LUBRICATION SYSTEM AIR COOLED...

Страница 47: ...2 42 nipple 1 1 2 x 2 4 43 union 1 1 2 2 44 elbow reducing 2 x 1 1 2 1 45 coupling flexible 2 I 40913 1 46 nipple 2 x 54 1 47 tee reducing 1 1 2 x 1 1 2 x 2 1 48 coupling flexible 1 1 2 II 40033 1 49...

Страница 48: ...Section 6 ILLUSTRATIONS AND PARTS LIST 42 6 9 COMPRESSOR DISCHARGE SYSTEM...

Страница 49: ...fitting flex 5 16 t x 1 4 p 20501 2 14 elbow union 1 4 t 2 15 tank sumplseparator 41503 1 16 plate 222221 1 17 connector tube 3 8 t x 1 4 p 2 18 tee 3 4 x 1 4 x 3 4 1 19 nipple close 3 4 1 20 nipple...

Страница 50: ...Section 6 ILLUSTRATIONS AND PARTS LIST 44 6 9 COMPRESSOR DISCHARGE SYSTEM...

Страница 51: ...41621 1 48 O ring silicone 1 x 3 32 826302 120 1 49 capscrew socket hd nylock 5 8 11 x 2 1 4 5 50 housing mpv 21450 1 51 piston rod mpv 21452 1 52 quad ring mpv 41619 1 53 spring mpv 40633 1 54 O rin...

Страница 52: ...Section 6 ILLUSTRATIONS AND PARTS LIST 46 6 9 COMPRESSOR DISCHARGE SYSTEM...

Страница 53: ...OMPRESSOR DISCHARGE SYSTEM CONTINUED key part number description number quantity 64 nipple close 1 1 2 1 65 nut whiz lock 5 16 2 66 decal WARNING 49346 1 67 decal WARNING 49685 1 PLEASE NOTE WHEN ORDE...

Страница 54: ...Section 6 ILLUSTRATIONS AND PARTS LIST 48 6 10 ELECTRO PNEUMATIC CONTROL SYSTEM...

Страница 55: ...be 1 4 t x 1 4 p 1 19 valve check 49905 1 20 elbow tube 1 4 t x 1 4 p 2 21 bushing reducing 1 x 3 4 1 22 nipple close 3 4 1 23 elbow 3 4 1 24 silencer air 3 4 40758 1 25 valve blowdown II 47192 1 26 n...

Страница 56: ...Section 6 ILLUSTRATIONS AND PARTS LIST 50 6 10 ELECTRO PNEUMATIC CONTROL SYSTEM...

Страница 57: ...art number description number quantity 27 nipple close 1 2 28 union 1 1 29 tee reducing 1 x 1 2 x 1 1 30 bushing reducing 1 2 x 1 4 1 31 union tube 1 4 1 32 decal Danger 49850 1 33 switch pressure Bar...

Страница 58: ...Section 6 ILLUSTRATIONS AND PARTS LIST 52 6 11 SULLICON CONTROL...

Страница 59: ...ling 41264 1 15 cover 21654 1 16 capscrew 5 16 18 x 2 1 2 3 17 nut 3 8 16 6 18 capscrew 3 8 16 x 2 1 2 4 19 screw spring adjusting 21636 1 20 spring coded red 41273 1 21 nut 5 16 24 3 22 machine screw...

Страница 60: ...Section 6 ILLUSTRATIONS AND PARTS LIST 54 6 11 SULLICON CONTROL...

Страница 61: ...h 42004 1 33 rod control compressor 22374 1 34 plug pipe 1 4 1 35 nipple close 1 4 2 36 tee pipe 1 4 1 37 connector tube 1 4 t x 1 4 p 1 38 elbow reducing 1 4 x 1 8 1 39 valve moisture bleed 41111 1 4...

Страница 62: ...Section 6 ILLUSTRATIONS AND PARTS LIST 56 6 12 INSTRUMENT PANEL ASSEMBLY...

Страница 63: ...filter 46607 1 11 indicator separator maintenance 42148 1 12 decal separator 46608 1 13 tee 1 4 t x 1 8 p 1 14 tube 1 4 1 15 cross 1 4 t 1 16 nut acorn 1 4 20 4 17 isolator vibration 40091 4 18 elbow...

Страница 64: ...Section 6 ILLUSTRATIONS AND PARTS LIST 58 6 13 CONTROL BOX ASSEMBLY...

Страница 65: ...ay 42090 42090 1 9a relay contacts 42091 42091 1 10 hourrneter 42988 42988 1 11 start pushbutton 41967 41967 1 12 stop pushbutton 42235 42235 1 13 control temperature 46869 46869 1 14 nut hex 10 32 4...

Страница 66: ...Section 6 ILLUSTRATIONS AND PARTS LIST 60 6 13 CONTROL BOX ASSEMBLY...

Страница 67: ...ir water number description cooled cooled quantity 26 elbow tube 1 4 t x 1 8 p 1 27 decal AIRANTEED 46420 46420 1 28 decal DANGER 49850 49850 1 29 decal WARNING 49852 49852 1 Standard hardware item pu...

Страница 68: ...Section 6 ILLUSTRATIONS AND PARTS LIST 62 6 14 WATER COOLED AFTERCOOLED OPTION BASCO HORIZONTAL MOUNTED...

Страница 69: ...aftercooler 42950 1 12 nipple close 2 3 13 elbow 2 3 14 connector tube 2 t x 2 p 2 15 tube 2 1 16 separator 42953 1 17 bushing reducing 1 1 4 x 3 4 1 18 nipple close 3 4 3 19 elbow 3 4 1 20 union 3 4...

Страница 70: ...Section 6 ILLUSTRATIONS AND PARTS LIST 64 6 15 AIR COOLED AFTERCOOLED OPTION...

Страница 71: ...nut hex 3 4 10 8 16 washer lock 3 4 8 17 bracket flange 11418 2 18 support water separator 11417 2 19 capscrew hex 3 4 10 x 2 1 4 8 20 flange threaded 4 1 21 gasket flange 4 41645 2 22 separator 4 49...

Страница 72: ...Section 6 ILLUSTRATIONS AND PARTS LIST 66 6 15 AIR COOLED AFTERCOOLED OPTION...

Страница 73: ...OOLED OPTION CONTINUED key part number description number quantity 31 fan 41946 1 32 capscrew 5 8 11 x 3 gr 5 12 33 washer lock 5 8 24 34 nut hex 5 8 11 24 Standard hardware item purchase locally PLEA...

Страница 74: ...Section 6 ILLUSTRATIONS AND PARTS LIST 68 6 16 ELECTRICAL SCHEMATIC...

Страница 75: ...NOTES...

Страница 76: ...cations Subject To Change Without Prior Notice Part No 252433 WORLDWIDE SALES AND SERVICE SULLAIR CORPORATION 3700 E Michigan Blvd Michigan City Indiana 46360 9990 Telephone 219 879 5451 Telex 4946922...

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