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DE-STA-CO     Subject to technical modifications without notice 

15.33

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Air/Hydraulic Power Boosters

SAE
HYDRAULIC
PORTS

1/4 NPT
AIR PORTS

A

B

Y

X

039-104-000DE

Model no.

Press

Ratio

Displacemen

t

Per Stroke

Nominal

Reservoir

Capacity

Weight

Dimensions

Ports

A

B (Square)

039-101-000DE

039-104-000DE

039-108-000DE

039-109-000DE

33.87:1

32.41:1

30.97:1

45.38:1

1 cu. in.

4 cu. in.

8 cu. in.

5 cu. in.

10.4 cu. in.

42 cu. in.

96 cu. in.

96 cu. in.

9 lbs.

23 lbs.

43 lbs., 8 oz.

43 lbs.

10.88

16.38

18.00

18.00

4.50

6.50

8.50

8.50

SAE #4

SAE #4

SAE #4

SAE #4

(100 PSIG max. input air pressure)

The  DE-STA-CO Air/Hydraulic  Power  Booster  converts  normal  shop-line
air pressure to high-pressure hydraulic power. The six models available
provide oil displacements ranging from 1 cu. in. to 12 cu. in. per stroke.

With the system filled, the volume of oil required to actuate a cylinder
or  pressure  point  is  only  equal  to  the  cubic  content  of  the  piston 
displacement. The small booster, producing 1 cu. in. of usable oil per
stroke, can operate 50 of the tiny 1/2-20 pressure points a full .22 max.
stroke, and even more when strokes are kept to a minimum.

Features:

 

Built-in manifold

 

Complete automatic bleeding with each return stroke

 

Automatic relief of system overcharge

 

Automatic bleeding feature eliminates pre-filling

 

Large volume visible oil reservoir automatically replenishes 
the system with reserve oil capacity

 

Corrosion and wear-resistant materials

 

Wear rings on hydraulic piston tube

 

Unique self-centering air piston assures long life

 

Increases hydraulic pressure to 3,000 PSIG from 100 PSIG 
air-line pressure

 

All models supplied with SAE hydraulic ports

 

NPT hydraulic ports available on request

NOTE:

Special High Temperature Seals available for applications where Viton Seals are required. Order as H/T option. 

15_StrongHold.qxp:15_DES_StrongHold-1-14.indd  1/2/08  9:04 AM  Page 15.33

Содержание SELECT Series

Страница 1: ...ndard Series MRO Interchange Reduced Maintenance Costs Proven Application Performance Robust Products DE STA CO Subject to technical modifications without notice 15 1 StrongHold Clamping System TM 15_StrongHold qxp 15_DES_StrongHold 1 14 indd 1 2 08 9 02 AM Page 15 1 ...

Страница 2: ...23 335 15 20 010 210 400 010 210 501 010 210 702 010 211 002 010 211 004 010 211 502 010 211 504 010 212 004 15 21 030 1 S 475 030 1 D 475 15 23 030 1 S 1100 030 1 D 1100 15 24 Model no Page 030 1 S 2400 030 1 D 2400 15 25 030 1 S 4000 030 1 D 4000 15 26 031 S 475 031 L 475 031 S 1100 031 L 1100 031 S 2400 031 L 2400 031 S 4000 031 L 4000 15 27 052 Series 15 29 051 Series 15 29 70626 15 30 020 011...

Страница 3: ... 34 100178DE 100178 230DE 15 35 100186DE 100186 230DE 15 36 100179DE 100179 230DE 15 37 100888DE 100888 230DE 15 38 100279DE 15 39 100920DE 100190DE 15 40 037 100 122 15 41 Model no Page 500173DE 500174DE 15 42 70912 70913 15 43 StrongHold Clamping System TM 15_StrongHold qxp 15_DES_StrongHold 1 14 indd 1 2 08 9 03 AM Page 15 3 ...

Страница 4: ...mponents are rated at less than 5 000 PSI The maximum pressure is listed on each product page of this catalog Never exceed this rating Just having a clamp that is rated at 5 000 PSI is not enough Every hose fitting valve adapter and tube exposed to pressure must be rated at or above the maximum hydraulic system pressure Most hardware store fittings are intended only for low pressure plumbing Never...

Страница 5: ... clamps Pressure port P check valves are built into the control valve Application C Similar to Application C one pair of single acting actuators and one pair of double acting actuators are independently controlled by 100969DE directional control valves When using more than one directional valve in one circuit P port check valves 500174DE are required to prevent loss of clamping pressure in one cir...

Страница 6: ...tors operate simultaneously controlled by a remote manual valve A sequence valve insures that the workpiece is clamped before the work support is locked Application D Rotating unions are used to connect pressure and return lines on applications where fixture rotation does not allow fixed plumbing Here three single acting actuators are independently operated by three remote mounted control valves E...

Страница 7: ...plest way to disconnect the power source from a pressurized pallet For use only with single acting actuators it provides an automatic leak free shut off An accumulator makes up for temperature changes and minor leakage Built in filtration protects this valve from contamination Application H Like Application C on page 2 two single acting systems are independently operated by remote mounted control ...

Страница 8: ...ble conventional mounting will typically be the lower cost option Conventional Mounting The threaded ports are usually one of two designs NPT tapered pipe threads or SAE O Ring boss NPT Tapered Pipe Threads depend on the interference of the mating thread forms This thread form has been in use for general plumbing applications for many years Consequently there is a wide selection of fittings availa...

Страница 9: ...ss tubing so it might appear that this would minimize back pressure However in the daisy chain the fluid from all of the clamps must pass through a single hydraulic line In the home run while there may be longer runs each line only has to accommodate flow from one clamp The viscosity of the hydraulic fluid used will also affect back pressure Viscosity is affected by temperature Contact the factory...

Страница 10: ...s referred to as the 3 2 1 Locating Principle To repeatedly locate or reference a workpiece it must be oriented and positioned in three planes X Y and Z Thinking of a typical fixture where the workpiece is loaded and gravity holds it in place during clamping start with the Z axis Knowing that three points define a plane it follows that any rigid object in the fixture is technically being supported...

Страница 11: ... source chosen has enough usable fluid capacity The fluid volume required to fully actuate each clamp and cylinder is listed in the charts on each product page throughout the catalog By totaling this value for each component you know the maximum fluid volume that could possibly be used in this fixture Even the smallest DE STA CO pumps have enough fluid volume for most applications Since the fixtur...

Страница 12: ...to know how much clamping or supporting force is necessary There are numerous ways to calculate the approximate forces that the cutting tool places on the workpiece Please note that the results of these calculations are estimates and must never replace experience common sense and caution In addition these results indicate only the magnitude of the force not the direction Depending on the specific ...

Страница 13: ...able safety factor to get an estimated total clamping force required Example A steel workpiece on steel rest buttons is being machined using coolant The estimated machining force is 300 lbs From the table the friction coefficient for steel on steel lubricated is 16 After choosing an appropriate safety factor usually about 2 the estimated total clamping force would be This total clamping force may ...

Страница 14: ...ble acting Swing Pull Clamp Single acting Work Support Fluid Advance Work Support Spring Advance Work Support Air Advance Electric Hydraulic Pump Air Hydraulic Pump Reciprocating Air Hydraulic Pump Reciprocating 2 stage Screw Pump Intensifier Directional Control Valve Manual 4 Way 2 Position with Inlet Check Valve Directional Control Valve Manual 4 Way 2 Position with Inlet and Outlet Check Valves...

Страница 15: ...ictor Adjustable with Reverse Free Flow Check Valve Flow Restrictor Adjustable Manual Pallet Valve with Gauge and Male Coupler Manual Pallet Valve with Filters Gauge and Coupler Hydraulic Coupler Half Male or Female Hydraulic Coupler Set Coupled Check Valve Flow Restrictor Fitted with Reverse Free Flow Check Valve with Filtered Orifice Hydraulic Coupler Set Uncoupled Accumulator Gas Charged Filter...

Страница 16: ...15 16 Subject to technical modifications without notice DE STA CO StrongHold Clamping System TM StrongHold SELECT 15_StrongHold qxp 15_DES_StrongHold 1 14 indd 1 2 08 9 03 AM Page 15 16 ...

Страница 17: ...ixture from one location Competitive pricing Better quality components with higher ROI Our new StrongHold SELECT series is yet another example by DE STA CO making the best even better Improving upon our existing StrongHold brand we continue to design products and expand our product selection that help you our customers achieve tangible cost reduction in your manufacturing process We look forward t...

Страница 18: ... 0 56 0 75 1 16 1 00 0 50 1 8 NPT 1 8 NPT 0 25 70260 Double acting 3 13 2 88 0 50 2 00 0 25 1 25 1 50 1 25 0 63 1 8 NPT 2 1 8 NPT 2 0 25 5 16 18 Model no Stroke Force at 3 000 PSIG Extend Force at 3 000 PSIG Retract Effective Area Clamping Effective Area Unclamping Oil Displacement 70250 0 50 1 325 lbs 0 44 0 221 cu in 70260 1 00 1 325 lbs 763 lbs 0 44 0 24 Retract 0 25 cu in Extend 0 45 cu in 15_...

Страница 19: ...ng Block Cylinders Cat no Force at 5 000 PSI lbs Bore ø in Rod ø in Stroke in Effective Area sq in Oil Capacity cu in Push Pull Push Pull Push Pull 090 021 111 090 021 114 090 022 222 090 022 225 090 023 333 090 023 335 2 220 2 220 3 900 3 900 8 800 8 800 1 400 1 400 2 390 2 390 4 900 4 900 0 750 0 750 1 000 1 000 1 500 1 500 0 437 0 437 0 625 0 625 1 000 1 000 0 630 1 500 0 790 2 000 1 000 2 000 ...

Страница 20: ...05 4 620 6 620 2 814 3 684 3 195 4 405 3 620 4 620 2 494 3 364 2 875 4 085 3 125 4 125 0 625 0 625 0 625 0 625 0 690 0 690 1 750 16UN 1 750 16 UN 1 875 16UN 1 875 16UN 2 500 16UN 2 500 16UN 1 564 1 564 1 730 1 730 2 375 2 350 0 437 0 437 0 625 0 625 1 000 1 000 1 375 1 375 1 610 1 610 2 250 2 250 SAE 4 SAE 4 SAE 4 SAE 4 SAE 4 SAE 4 1 4 20UNC 1 4 20UNC 5 16 24UNC 5 16 24UNC 1 2 13UNC 1 2 13UNC 0 42...

Страница 21: ... 1 4 20 5 16 18 5 16 18 5 16 18 The single action spring return hydraulic power cylinders are small pistons that can be used singly or combined They offer tremendous force in a small easily mounted package that can be used in any attitude and requires only a single inlet port They are often used grouped together by a common manifold to provide as much force as needed for the operation For a relati...

Страница 22: ... 2B 1 1 8 16 UN 2B 1 1 4 12 UN 2B 1 5 16 16 UN 2B 1 3 8 16 UN 2B 1 3 8 18 UN 2B 1 1 2 16 UN 2B 1 3 4 16 UN 2B 1 7 8 16 UN 2B 2 1 4 16 UN 2B 2 1 2 16 UN 2B 2 5 8 20 UN 2B 3 1 8 16 UN 2B 1 37 1 50 1 62 1 69 1 75 1 75 1 88 2 25 2 25 2 63 3 00 3 38 3 88 0 50 0 50 0 50 0 50 0 50 0 50 0 75 0 75 1 00 1 00 1 00 1 25 1 25 0 22 0 22 0 27 0 27 0 27 0 27 0 27 0 34 0 34 0 34 0 34 0 40 0 40 1 030 1 120 1 200 1 ...

Страница 23: ...s Include Advanced seals and wipers utilize a special highly wear resistant construction for long cycle life and 5 000 PSI operation Triple track piston rod design for field adjustable swing direction Hardened and hard chrome plated piston rod for increased strength and wear resistance Advanced metal treated body for superior wear and corrosion resistance MRO interchange design Straight pull capac...

Страница 24: ...ston rod design for field adjustable swing direction Hardened and hard chrome plated piston rod for increased strength and wear resistance Advanced metal treated body for superior wear and corrosion resistance MRO interchange design Straight pull capacity 1 400 lbs at 5 000 PSI max 030 1 S 1100 030 1 D 1100 NOTE With 1 89 long arm at 5 000 PSI maximum operating pressure Do not pressurize single ac...

Страница 25: ...1 28 M10x1 5 0 196 0 87 1 7 8 16UN 7 543 0 517 2 0 2 38 1 0 030 1 D 2400 The DE STA CO StrongHold SELECT Threaded Body Swing Pull Clamps are available in both single acting and double acting versions They incorporate the latest hydraulic swing clamp technology The top port design allows easy access for plumbing connections They are available with 90 left or right hand rotation or with guided strai...

Страница 26: ...wear and corrosion resistance MRO interchange design Straight pull capacity 5 500 lbs at 5 000 PSI max 030 1 S 4000 030 1 D 4000 NOTE With 2 75 long arm at 5 000 PSI maximum operating pressure Do not pressurize single acting only See page 15 27 for arms accessories and custom arm mounting T U L S 50 25 Q J H G F K B P M C R 0N A Ordering Notes Left hand swing ccw is standard no suffix Add R suffix...

Страница 27: ... chart for design details In applications where there is no bending stress being transferred into the piston rod like push pull linkages and equalizing double arms this design detail may be eliminated In these applications the clamp s full capacity referred to as straight pull capacity is available E F D K B M C G H A J Maximum Length Pressure Operating Range Clamps must operate at or below maximu...

Страница 28: ...h pull linkages and equalizing double arms this design detail may be eliminated In these applications the clamp s full capacity referred to as straight pull capacity is available D H C E B F G A Maximum Length Pressure Operating Range Clamps must operate at or below maximum arm length pressure curve To approximate clamping force with any arm at less than maximum pressure FORCE P x A x 1 P M x 23 P...

Страница 29: ...8 2 25 2 25 2 63 3 00 3 38 3 88 0 50 0 50 0 50 0 50 0 50 0 50 0 75 0 75 1 00 1 00 1 00 1 25 1 25 0 22 0 22 0 27 0 27 0 27 0 27 0 27 0 34 0 34 0 34 0 34 0 40 0 40 1 030 1 120 1 200 1 250 1 340 1 340 1 480 1 770 1 770 1 970 2 170 2 375 2 780 Jam Nuts Model no Dimensions In Inches A B C D E 051 106 160 051 112 160 051 125 120 051 131 160 051 137 160 051 137 180 051 150 160 051 175 160 051 187 160 051...

Страница 30: ...aulic booster 1 38 1 75 1 00 1 8 NPT 50 Travel Max 19 Optimum Clamping Range 13 Clamping Range Part Location 1 25 1 19 2 00 5 06 88 1 4 28 Tap Removable Standard Gripper 27 4 Holes 1 50 Specifications Maximum Operating Pressure 3500 PSIG Hydraulic Minimum Operating Pressure 500 PSIG Hydraulic Displacement 139 in 3 Piston Effective Area 442 in 2 Horizontal Stroke 31 in includes 13 clamping range As...

Страница 31: ...g Optional threaded inserts Optional mounting plate permits mounting ram with a single cap screw Model no RAM I D Port Stoke Oil Displacement Force at 3 000 PSIG Dimensions A B C 020 011 011DE 020 012 021DE 020 013 031DE 0 38 0 50 0 63 SAE 2 SAE 4 SAE 4 0 38 0 50 0 63 0 547 cu in 1 35 cu in 2 51 cu in 4 380 lbs 8 100 lbs 12 066 lbs 2 13 3 00 3 25 1 88 2 63 3 00 2 25 2 88 3 63 Clearance for rod or ...

Страница 32: ...x 4 2 A 2 000 lbs Figure 3 When Force B from Model 020 011 011DE Hollow Bore is divided between A C the forces at A C are in inverse ratio to the distance AB BC respectively Force A Force B x BC AB Force C Force B x AB AC Example AB 2 BC 4 Force B 1 000 lbs Force A 1 000 lbs x 4 666 7 lbs 6 Force C 1 000 lbs x 2 333 3 lbs 6 Power Sources Thru hole Rams can be powered by automatic pumps hand pumps ...

Страница 33: ...il required to actuate a cylinder or pressure point is only equal to the cubic content of the piston displacement The small booster producing 1 cu in of usable oil per stroke can operate 50 of the tiny 1 2 20 pressure points a full 22 max stroke and even more when strokes are kept to a minimum Features Built in manifold Complete automatic bleeding with each return stroke Automatic relief of system...

Страница 34: ...O Hydraulics System Pump Reservoir is particularly well suited for use in hazardous locations It can be ordered with special seals for use with non combustible hydraulic fluids Extra care has been taken to achieve a quiet running unit When measured at three feet the noise level is only 85 dBA Features Lightweight compact Low initial cost maintenance Automatically holds desired pressure compensates...

Страница 35: ...mp is shipped with 1 5 gallons of oil Features Drip proof induction motor CSA approved Filtered filler breather cap Liquid filled gauge Carrying handle Thermal overload protection 2 gallon high density polyethylene reservoir 33 cu in min oil flow at max pressure 295 cu in usable oil 100178DE M 0 250 500 1000 2000 3000 4000 5000 300 250 200 150 100 50 Hydraulic Pressure PSI Oil Volume Cu In Min Per...

Страница 36: ... induction motor and shipped with two gallons of hydraulic oil Features NEMA 12 electrical enclosure and controls CSA approved Drip chip cover Liquid filled gauge Dual carrying handles Thermal overload protection 2 5 gallon metal reservoir 44 cu in min oil flow at max pressure 590 cu in usable oil SAE 4 outlet manifold ports M 100186DE Oil Volume Cu Inc Min 0 250 500 1000 2000 3000 4000 5000 300 2...

Страница 37: ...on of oil Features Drip proof induction motor Motor mounted electrical enclosure 2 gallon plastic reservoir Liquid filled gauge Filtered pressure vacuum relief fill cap External pressure switch and regulator Carrying handle SAE 6 Outlet Manifold Ports 295 cu in usable oil Includes No 100908DE female coupler 1 4 NPT thread size CSA approved Max flow 33 cu in min at max pressure 0 250 500 1000 2000 ...

Страница 38: ...ic oil Order a hose to fit your application separately Features NEMA 12 electrical enclosure and controls CSA approved Drip chip cover Liquid filled gauge Dual carrying handles Thermal overload protection 2 5 gallon metal reservoir 44 cu in min oil flow at max pressure 590 cu in usable oil TEFC motor Filtered filler breather cap Includes 100908DE female hydraulic coupler 1 4 NPT thread size M 1008...

Страница 39: ...r breather cap with dipstick 105 cu in metal reservoir SAE 6 outlet 1 4 NPTF air inlet port Shipped with hydraulic oil Foot treadle control allows hands free operation Operating Pressure Range nominal 4 475 PSI max 125 PSI air max 1 150 PSI min 40 PSI air min 98 cu in usable oil NOTE This pump is not for use in normal constant pressure applications Requires filtered regulated lubricated air supply...

Страница 40: ... low hydraulic pressure decreasing to 0 CFM when pump stalls Air pressure higher than 110 PSI will cause the pump to exceed its 5 000 PSI maximum rating The internal relief valve will open to protect the pump and the circuit but the pump will continue to reciprocate rather than stall This will cause unnecessary wear noise heat and air usage 1000 2000 3000 4000 5000 200 150 100 50 0 Hydraulic Press...

Страница 41: ...0 122 Available upon request 200 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 500 Exerting Force on Handle Lbs 037 100 122 Manual Pump Exerting Force on Handle vs Pressure Pressure PSI 6 50 In 4 13 In 1 75 In Handle Length User Adjustable Resulting Hydraulic Pressure PSI Distance Force Applied Measured from Center Axis of Pump ...

Страница 42: ...its where there is more than one directional valve per power source These check valves prevent power source pressure fluctuations from affecting the pressure in clamped circuits Without this check valve shifting the directional control valve in one circuit will cause a temporary loss of clamping pressure in the other circuit T Port Check Valve 500173DE P Port Check Valve 500172DE 500174DE D A C E ...

Страница 43: ...d mounting conforms to 200 DO1 mounting pattern for panel mounting the hole should be 113 32 dia with a maximum thickness of 5 16 High strength mounting bolts are included with the manifold mount version valve 2 995 2 880 1 725 3 085 SAE 4 Port 4 Places 1 220 390 205 1 590 2 000 360 1 280 2 000 10 24UNC 2B 4 Places B P T A 2 995 2 880 1 725 3 085 SAE 4 Port 4 Places 1 220 390 205 1 590 360 1 280 2...

Страница 44: ...tatives to provide you with prompt personal and professional assistance for your application solutions To find your Field Representative Visit www destaco com or call 1 888 337 8226 Field Representatives All DE STA CO products are thoroughly inspected and tested We fully guarantee all materials and workmanship to be free of defects Any product that is found to be defective in design material or wo...

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