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Servicing

V 152 10 11

Rev.: END

6-11

Information!

The following applies to all extension and disassembly work:

●

Identify parts which belong together.

●

Identify and record installation location and place.

Following re-installation, retighten all mechanical connections
.

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Содержание Plus 70

Страница 1: ...V 152 10 11 Rev END Operating instructions Translation of the original PP 1207 PP 1208 PP 1208 L and Plus 70 Strautmann Umwelttechnik GmbH Auf dem Haarkamp 22 49219 Glandorf Germany...

Страница 2: ...details Company name Order no Site Manufacturer s address Company name Strautmann Umwelttechnik GmbH Street Auf dem Haarkamp 22 Location 49219 Glandorf Germany Telephone no 49 0 54 26 80 777 0 Fax no...

Страница 3: ...ription of the protective equipment 2 4 2 5 1 Location of the Emergency Stop devices 2 4 2 5 2 Safety equipment on the gantry press 2 4 2 6 Labels and signs on the gantry press 2 5 2 7 Labels and sign...

Страница 4: ...two handed control only for hydraulic door lock 5 3 5 3 Switching on the gantry press 5 4 5 3 1 Starting the gantry press in automatic mode 5 4 5 3 2 Starting the gantry press in manual mode 5 4 5 4...

Страница 5: ...waste lubricating greases 7 1 7 3 Plastics 7 2 7 4 Metals 7 2 7 5 Electrical and electronic scrap 7 2 7 6 Final shutdown 7 2 8 Appendix 8 1 8 1 Declaration of Conformity 8 2 8 2 Assembly drawings 8 3...

Страница 6: ...person who is authorised to work on or with the gantry press This includes operation and troubleshooting during operation servicing care maintenance repairs and or transportation 1 2 Information on c...

Страница 7: ...acknowledged technical regulations for safe and correct operation must also be observed The plant operator must not modify extend or convert the gantry press without authorisation from Strautmann Umwe...

Страница 8: ...rofessional qualifications of the employees must be taken into consideration The operating personnel must have understood the instruction process and it must be ensured that such instruction is observ...

Страница 9: ..._________________________________ 2 Operation of the gantry press Handling the gantry press controls Explanation of the operating instructions for the operating personnel Particular experience of the...

Страница 10: ...52 10 11 Rev END 1 5 Acknowledgement of the instruction Subject of the instruction Date Training manager Signature of the training manager No Last name first name Signature 1 2 3 4 5 6 7 8 9 10 11 12...

Страница 11: ...operating instructions contain the following designations signs and symbols which are used for especially important information Danger This warns of an imminent hazardous situation with the inevitabl...

Страница 12: ...Strongly expanding materials such as foil or foam filled with air may only be compressed after consultation with Strautmann Umwelttechnik GmbH The following may not be compressed Hard paper core pote...

Страница 13: ...e made known to each operator Danger Danger of death from electric shock Before performing any repair set up or maintenance work isolate the gantry press from the power supply via the main switch Secu...

Страница 14: ...safety switch devices function 2 5 1 Location of the Emergency Stop devices The Emergency Stop button is located on the control panel 2 5 2 Safety equipment on the gantry press The loading door is sec...

Страница 15: ...el The gantry press may be used only in a technically perfect condition as well as for the intended purpose in a safety conscious manner and in consideration of these operating instructions All faults...

Страница 16: ...serve the statutory permitted minimum age Personnel who are training learning being instructed or receiving a general education may only operate the gantry press under the constant supervision of an e...

Страница 17: ...ation If the electric power supply is defective immediately switch off the gantry press using the main switch Use only original fuses with the stipulated nominal current Electrical components which ha...

Страница 18: ...ator circuits have been deenergised Before starting repair work depressurise system sections and pressure lines which are to be opened Before starting maintenance work remove all types of soiling from...

Страница 19: ...ent any expansion and compression of the material Circle System Upon reaching the set bale height cam in the press chamber the pressing shield moves up again or it is left positioned only with foil pr...

Страница 20: ...sion process to maintain as large a loading area as possible Circle System The solenoid switch sensor on the panelling of the press chamber frame secures the loading door during the compression proced...

Страница 21: ...The two handed control is mounted on the control panel itself on the other gantry presses Information An exact description of the controls can be found in Chapter 5 2 Gantry press controls 3 4 Hydraul...

Страница 22: ...oad 4 5 kW Protection class IP 54 Fuse protection 3 x 16 A tripping characteristic C Supply line NYM 5 x 2 5 mm with 16 A CEE connector Installation location Inside outside roofed Pressing weight 580...

Страница 23: ...in dB A below 80 PP 1208 Gantry height 1958 mm 2158 mm Dimensions Width x depth x height 1844 x 1116 x 2856 mm 1844 x 1116 x 3056 mm Height of filling hole 1153 mm Weight approx 2400 kg Operating volt...

Страница 24: ...gantry press is transported by crane Danger Life threatening crush injuries when lifting and transporting the system components Improper lifting and transportation may cause the machine components to...

Страница 25: ...touch machine components located above the suspension bores If required use lifting gear Adjust the length of the 4 support cables so that the gantry press is suspended horizontally Attach the support...

Страница 26: ...orklifts and pallet trucks Information The supporting forks must be long enough so that the gantry press rests fully on the forks Ensure that the front side of the machine is not approached too closel...

Страница 27: ...to prevent any unintentional reactivation Affix warning information sign The connection may only be performed by skilled and authorised personnel in accordance with the well established VDE Associatio...

Страница 28: ...press is installed the following checks must be performed Date Name Check the gantry press for completeness in line with the shipping note Visible inspection for signs of damage and damage in transit...

Страница 29: ...lock may only move when both the buttons are pressed simultaneously within 0 5 s optional The operating instructions must be kept within easy reach of everyone in the vicinity of the gantry press Att...

Страница 30: ...activity e g he can work independently To avoid accidents the gantry press may be operated when in a technically perfect condition only Third party components must not be used on the gantry press othe...

Страница 31: ...control The buttons on the two handed control must both be pressed within 0 5 seconds 3 Main switch switch Switches the power supply to the press 4 Phase indicator lamp green lamp Indicates whether cu...

Страница 32: ...de second pushbutton for two handed control 9 Lower shield button Lowers the pressing shield in manual mode second pushbutton for two handed control 10 Stop pushbutton Stops the automatic cycle 5 2 1...

Страница 33: ...on can cause life threatening crush injuries Before operating the gantry press the operator is obliged to check that all protective equipment has been installed and is functioning Press Start button 2...

Страница 34: ...ad into the hole at the end of the tape pull hook Fig 5 4 Hole at front end of tape pull hook Insert the tape pull hook into the pressing shield s tape duct Allow the tape pull hook to latch into plac...

Страница 35: ...old point Repeat steps 1 6 for the remaining tape pull hooks Move the ejector to its basic position in manual mode with the door open Ejector must be at the very bottom Fig 5 8 Hold points Close the p...

Страница 36: ...free end of thread behind the thread clamp on the chamber door Fig 5 9 Thread clamp on chamber door 5 4 1 1 Tying with wire Open the bale chamber door Take the ejector on the two hand control buttons...

Страница 37: ...res is placed on the wire holder right on the machine Before the first pressing and ejection after every ball must be placed the wires Bild 5 2 Wire pull hook Remove the hook from wire drawing their l...

Страница 38: ...back into the respective wire slots down Now the wire is inserted into the bottom oft he wire guard as shown Repeat this step for each wire Close the bale chamber door with the two hand operation wit...

Страница 39: ...hind the brackets on the front of the door as shown 5 4 2 Loading and compressing Opening the loading flap Slide the loading flap using the handles upwards until the catch 1 latches into the door gate...

Страница 40: ...Press the Start button on the control panel The pressing shield moves downwards to the lower end position or until reversal through the pressure relief valve It is then moved back to the upper end po...

Страница 41: ...f the tape channel Cut the binding thread to a length of approx 1 4 m Hook the tape pull hook onto the holder above the gantry press For tying up pull the two tapes until they are taut and tie a knot...

Страница 42: ...ading door not closed Rectification Close the loading door Set the solenoid sensor distance on the loading door Pressing shield does not move up again when in automatic mode Causes Emergency Stop pres...

Страница 43: ...ode Bale is not ejected Causes Pressing shield is not in the upper limit position Press chamber door is not opened wide enough Rectification Move the pressing shield to the upper end position using th...

Страница 44: ...tenance and repair work in specialist areas e g hydraulic system may be performed by technicians trained in the particular specialist area only In the case of repairs and spare part orders we refer to...

Страница 45: ...c surfaces as well as hose connections Never clean the sensitive components with coarse brushes and heavy mechanical pressure Do not use linting cleaning cloths Never clean the gantry press with a wat...

Страница 46: ...ssing shield 1 is positioned on the bale wipe down the pressing shield at the top Fig 6 1 Cleaning pressing shield Once the bales have been ejected use the brush to clean the tape slots 2 Fig 6 2 Clea...

Страница 47: ...vicing V 152 10 11 Rev END 6 4 Wipe down all level surfaces bordered in red on the gantry press Fig 6 4 Wiping surfaces Wipe down the entire right side of the gantry 4 Fig 6 5 Wiping right side of gan...

Страница 48: ...Servicing V 152 10 11 Rev END 6 5 Wipe down the entire left side of the gantry 5 Fig 6 6 Wiping left side of gantry Wipe down the complete front side door 6 Fig 6 7 Wiping front side...

Страница 49: ...and maintenance work are required Warning Warning of serious physical injuries There is a risk of serious physical injuries due to inappropriate behaviour e g risk of crushing loss of fingers or hand...

Страница 50: ...gantry press from the power supply via the main switch Secure the gantry press to prevent any unintentional reactivation Check that the machine is de energised Lock main switch and affix warning info...

Страница 51: ...hoselines at appropriate intervals 6 years even if there are no identifiable safety relevant defects Check hydraulic lines for chafe marks If required replace damaged hoses and eliminate the possibili...

Страница 52: ...lus l 22 Texaco Rando Oil HD B 22 Caution Water polluting substances May pollute the ground and the groundwater or get into the sewage system Eliminate leaks immediately Wipe up leaking hydraulic oil...

Страница 53: ...Check the cylinders for signs of leaks and wear Inspect the hoses replace them if necessary Clean the hydraulics Loading door guide system Check the plastic slide rails Check the guide clearance adjus...

Страница 54: ...6 11 Information The following applies to all extension and disassembly work Identify parts which belong together Identify and record installation location and place Following re installation retight...

Страница 55: ...ainers When disposing of expendable or replacement material during maintenance or when shutting down the gantry press it is essential to follow the applicable statutory regulations In particular when...

Страница 56: ...an authorised company 7 5 Electrical and electronic scrap Electrical and electronic scrap Devices with this logo on the packaging or on the device must be disposed of separately These devices must not...

Страница 57: ...V 152 10 11 Rev END 8 1 8 Appendix Declaration of Conformity Assembly drawings Parts list with recommended identified spare parts Hydraulic diagram parts list Circuit diagram parts list Supplier docum...

Страница 58: ...Appendix V 152 10 11 Rev END 8 2 8 1 Declaration of Conformity...

Страница 59: ...Appendix V 152 10 11 Rev END 8 3 8 2 Assembly drawings...

Страница 60: ...Appendix V 152 10 11 Rev END 8 4 8 3 Parts list with recommended identified spare parts...

Страница 61: ...Appendix V 152 10 11 Rev END 8 5 8 4 Hydraulic diagram parts list...

Страница 62: ...Appendix V 152 10 11 Rev END 8 6 8 5 Circuit diagram parts list...

Страница 63: ...Appendix V 152 10 11 Rev END 8 7 8 6 Supplier documentation...

Страница 64: ...700KN 25 05 2009 Martin Meyer 1 A3 PP1208Plus70 1 30 1 DB070701 01 2107 2149 564 1020 2900 3069 832 1272 2944 1194 248 832 Ballenabmessung 820 x 1200 x 1200 LxBxH in mm Ballengewicht 500 kg Kammerinne...

Страница 65: ...N ISO 1302 Masse Typ ENG 016655 iam PP1207 PLUS 195 21 01 2009 Martin Meyer 1 A3 1 30 1 1850 100 1090 2881 160 983 423 1047 2287 2483 2876 Ballenabmessung 1200 x 1100 x 730 LxBxH in mm Ballengewicht b...

Страница 66: ...N ISO 1302 Masse Typ ENG 016662 iam PP1207 PLUS 215 02 07 2009 Martin Meyer 1 A3 1 30 1 3079 2887 2492 1090 2089 153 1002 623 100 2150 00 Portalh he Ballenabmessung 1200 x 1100 x 730 LxBxH in mm Balle...

Страница 67: ...materialabh ngig 2150 00 Portalh he 160 995 993 2895 100 2112 875 PP 1208 Plus 960 2900 1636 2112 Tabelle Beschreibung Werte Dimension Kammerinnenbreite 1190 mm Kammerinnentiefe 790 mm Kammerinnenbre...

Страница 68: ...ndorf Germany The following harmonised standards are applied EN ISO 12100 Safety of Machines Equipment and Plant EN ISO 13857 Safety of Machines Safety Distances Upper and Lower Limbs EN 693 Hydraulic...

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