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Maintenance - 3000 hours

At operating hours

3000

6000

9000

12000

15000

Carried

out





Chassis, bodywork and fittings

Check chassis for cracks

Check overhead guard/cab and panes of glass for damage

Check controls, switches and joints for damage, and apply grease and oil

Check driver's seat for correct function and for damage

Variant: Check the dual pedal for damage and correct function, and lubricate

Check that the seat belt is in good condition and functions correctly

Check the signal horn

Tyres and wheels

Check that the wheels are securely attached and check the tightening torques of the

wheel nuts

Check tyres for wear and check the air pressure if necessary

Check wheels for damage

Torque converter

Change the gearbox oil for the torque converter

Replace the gearbox oil filter for converter gear

Drive axle

Drive axle: Check mounting, check for leaks, and clean cooling fins

Change the axle oil

Internal combustion engine

Change the engine oil and the engine oil filter

Check the condition of the internal combustion engine (visual inspection)

Check the exhaust system for leaks

Adjust the valve clearance/rocker lever

Check the cooling system for leaks and correct function

Check the coolant and top up if necessary

Change the coolant

Replace the V-belt

Replace the air filter element

Fuel system

Maintenance

Scheduled truck maintenance

110

60098011601 EN - 08/2020

Содержание RCD15

Страница 1: ...Diesel forklift truck RCD15 RCD18 RCD20 Original instructions 4211 4212 4213 60098011601 EN 08 2020 ...

Страница 2: ......

Страница 3: ...ompanies of industrial trucks is also available This guide provides information for handling industrial trucks Information on how to select suitable indus trial trucks for a particular area of applica tion Prerequisites for the safe operation of in dustrial trucks Information on the use of industrial trucks Information on transport initial commission ing and storage of industrial trucks Internet a...

Страница 4: ......

Страница 5: ...10 Specialist 10 Competent person 10 Drivers 10 Safety guidelines 11 Exhaust gases 13 Ground condition for using the truck 13 Safety Regulations Relative to Forklift Use 13 Residual dangers residual risks 14 Safety regulations when driving 15 Safety regulations in case of accidental lateral tipping 16 Exercise caution when handling gas springs and accumulators 16 Safety regulations for handling co...

Страница 6: ...ck or flatbed trailer to carry the forklift truck 38 Environmental conditions for transport and storage 38 Lifting the truck with a crane 39 Commissioning the truck 40 Checks and inspections 41 Pre shift checks 41 Daily checks before use 41 Seat belt status and performance checks 42 Checking the condition of the tyres 43 Check the wheel nuts for correct condition 44 Check the condition and operati...

Страница 7: ...l and inching pedal 68 Operating the service brake 68 Parking brake 69 Lifting system and attachments 70 Operating the lifting device 70 Operating attachments 71 Handling loads 73 Safety regulations when handing loads 73 Load centre distance and load capacity 73 Capacity Chart 74 Before lifting a load 75 Transporting pallets 75 Danger area 75 Transporting suspended loads 76 Adjusting the fork arm ...

Страница 8: ...s 103 Scheduled truck maintenance 105 Maintenance 500 hours 105 Maintenance 1000 hours 107 Maintenance 3000 hours 110 Supply table 113 Providing access to maintenance points 114 Opening the bonnet 114 Closing the bonnet 115 Installing and removing the bottom plate 116 Maintenance service 118 Changing the engine oil 118 Replacing the engine oil filter 120 DPF Regeneration Methods 121 Cleaning the r...

Страница 9: ... hydraulic oil 137 Checking the hydraulic oil level 138 Changing the suction filter 138 Replacing the breather filter 139 Lubricate the lift mast and chains with chain spray 140 6 Technical datasheet Dimensions 144 VDI Datasheet for RCD15 145 VDI Datasheet for RCD18 147 VDI Datasheet for RCD20 149 Mast specifications 151 Annex 7 Diagrams Electric schematic diagram for Doosan D24 engine with ISO369...

Страница 10: ......

Страница 11: ...1 Introduction ...

Страница 12: ... record all basic fork lift truck data in the following table so that it is available if required by the sales network or authorised service centre Type Serial number Date of delivery Introduction 1 Truck data 2 60098011601 EN 08 2020 ...

Страница 13: ...s shall be sufficiently paved level and free of objects Drain channels and rail ways crossings etc shall be levelled and if necessary covered with ramps in such a way that they can be driven over without bumps as far as possible Industrial trucks shall only be used on routes without sharp curves excessive slopes and gates which are too narrow or too low Inclines used by industrial trucks shall not...

Страница 14: ...ll not be exceeded refer to additional capacity rating plate Modifications in particular attachments or conversions are not permitted to be made to the industrial truck without the manufacturer s approval Trailers Industrial trucks may only be used to tow trail ers if they are intended for this purpose by the manufacturer and if they are fitted with the ap propriate trailer coupling The maximum to...

Страница 15: ... and in struction handbook and affixes a permanent and readily visible label to the truck stating the manner in which the truck has been modified or altered together with the date of the modification or altera tion and the name and address of the or ganization that accomplished those tasks Symbols used The terms DANGER WARNING CAUTION NOTE and ENVIRONMENT NOTE are used in these operating instructi...

Страница 16: ... CE labelling to indi cate that the truck complies with the standards and regulations valid at the time of marketing This is confirmed by the issued EC declaration of conformity The CE labelling is attached to the nameplate An independent structural change or addition to the truck can compromise safety thus inva lidating the EC declaration of conformity The EC declaration of conformity must be car...

Страница 17: ...he electromagnetic in terference conditions to be expected there An EMC test thus firstly measures the electro magnetic interference emitted by the truck and secondly checks it for sufficient resistance to electromagnetic interference with reference to the planned usage location A number of electrical measures are taken to ensure the electromagnetic compatibility of the truck CAUTION The EMC regul...

Страница 18: ...his machine conforms to RED Directive 2014 53 EU in the latest version This declaration of conformity is issued under the sole responsibility of the manufacturer Person authorised to compile the technical file in accordance with the named directives See EC declaration of conformity In addition we hereby declare that the equipment conforms to the requirements of the Direc tive for Noise Emissions 2...

Страница 19: ...2 Safety ...

Страница 20: ...s person has become familiar with a wide range of symptoms that require checks to be carried out such as based on the results of a hazard assessment or a daily inspec tion Recent professional involvement in the field of the industrial truck test in question and an appropriate further qualification are es sential The qualified person must have ex perience of carrying out the test in question or of ...

Страница 21: ...uence of the aforementioned substances are not permitted to perform work of any kind on or with the truck Prohibition of use by unauthorised per sons The driver is responsible for the truck during working hours He must not allow unauthor ised persons to operate the truck When leaving the truck the driver must secure it against unauthorised use e g by pulling out the key Safety guidelines It is ess...

Страница 22: ...ccumulator it must be depressurised Contact your service partner WARNING Depending on the duration of use and operating time components carrying ex haust gases and exhaust air may be come hot Protective equipment must therefore be worn WARNING The areas in which the truck is operated must be ad equately lit If it is insufficiently lit working spotlights must be in stalled to ensure that the driver...

Страница 23: ...ition for using the truck In order for the truck to be used suitable ground must have the following characteris tics Even and level Hard Sturdy Free of obstacles Properly prepared for the purpose Safety Regulations Relative to Forklift Use The operator must familiarize himself with the forklift to be able to better describe any defects and assist maintenance personnel The operator trained and auth...

Страница 24: ... safety regulations Unrepaired damage or defective and worn components Insufficient maintenance and testing Use of incorrect consumables Exceeding test intervals The manufacturer is not held responsible for accidents involving the truck caused by the failure of the operating company to comply with these regulations either intentionally or carelessly Stability The stability of the truck has been te...

Страница 25: ...an exces sive volume during travel or when handling loads can affect the operator s attention There is a risk of acci dent Do not use devices during travel or when handling loads Set the volume so that warning signals can still be heard WARNING In areas where use of mobile phones is prohibited use of a mobile phone or radio telephone is not per mitted Switch off the devices Visibility when driving...

Страница 26: ... springs Gas springs are complex components that are subject to high internal pressures up to 300 bar They may under no cir cumstances be opened unless instructed to do so and may be installed only when not under pressure If required the authorised service centre will de pressurise the gas spring in accordance with the reg ulations before removal Gas springs must be dep ressurised before recycling...

Страница 27: ...nsumables may result in a risk of injury death or damage to the environment Observe the safety regulations when handling such materials The permissible materials required for opera tion can be found in the supply table in the chapter entitled Maintenance Safety 2 Safety regulations for handling consumables 17 60098011601 EN 08 2020 ...

Страница 28: ...id contact and consumption Wear protective gloves After any contact wash the skin with soap and water and then apply a skin care product Immediately change soaked clothing and shoes WARNING There is a risk of slipping on spilled oil particularly when combined with water Spilt oil should be removed immediately with oil binding agents and disposed of according to the regulations ENVIRONMENT NOTE Oil...

Страница 29: ... if these fluids escape at high pressure due to leaks in the hydraulic system In case of such injury immediate medical assistance is required To avoid injury use appropriate per sonal protective equipment e g pro tective gloves industrial goggles skin protection and skin care products ENVIRONMENT NOTE Hydraulic fluid is a water polluting substance Always store hydraulic fluid in containers that co...

Страница 30: ...pilt battery acid with plenty of water Follow the statutory regulations ENVIRONMENT NOTE Dispose of used battery acid in line with the applicable regulations Disposal of consumables ENVIRONMENT NOTE Materials that accumulate during repair main tenance and cleaning must be collected prop erly and disposed of in accordance with the national regulations for the country in which the truck is being use...

Страница 31: ...osed of they must be disposed of treated or recycled in accordance with regional and national regulations NOTE The documentation provided by the battery manufacturer must be observed when dispos ing of batteries ENVIRONMENT NOTE We recommend working with a waste man agement company for disposal purposes Safety 2 Environmental considerations 21 60098011601 EN 08 2020 ...

Страница 32: ...se levels at the truck cannot be used to determine the noise emissions at workplaces according to the most recent version of Directive 2003 10 EC daily personal noise pollution If required these noise emissions must be determined di rectly at the workplaces under the actual con ditions present further sources of noise par ticular application conditions sound reflec tions by the operating company N...

Страница 33: ...at the actual place of use in accordance with Directive 2002 44 EC in or der to consider all additional influences such as driving route intensity of use etc are con sidered NOTE Please note the definition of operating com pany in the sense of responsible persons Safety 2 Emissions 23 60098011601 EN 08 2020 ...

Страница 34: ...Safety 2 Emissions 24 60098011601 EN 08 2020 ...

Страница 35: ...3 Information about the truck ...

Страница 36: ...iew General front view Fork arms Mast Front wheels Driver s Seat Overhead guard 1 2 3 4 5 Tilt cylinder Forward Right Backwards Left 6 A D I S Information about the truck 3 General forklift view 26 60098011601 EN 08 2020 ...

Страница 37: ...eight Rear lights Trailer coupling Overhead guard Mast 1 2 3 4 5 6 Steering wheel Control panel Engine bonnet Exhaust pipe Filler cap for fuel tank 7 8 9 10 11 Information about the truck 3 General forklift view 27 60098011601 EN 08 2020 ...

Страница 38: ...ake pedal Accelerator pedal Brake pedal Inching pedal Seat 1 2 3 4 5 6 Direction selection lever A4 paper holder Lighting and direction indicator switch Operating lever Display unit Cup holder 7 8 9 10 11 12 Information about the truck 3 Instrumentation and controls 28 60098011601 EN 08 2020 ...

Страница 39: ...e oil pressure indicator light 1 2 3 4 5 6 7 8 Water separator light indicator light DPF regeneration disabled indicator light Red light Battery charging indicator light Engine error light indicator light Red light DPF regeneration indicator light Exhaust temperature warning light Yellow light DPF regeneration request indicator light Yellow light 9 10 11 12 13 14 Information about the truck 3 Inst...

Страница 40: ...tion number is used to identify the truck It can be found on the nameplate and must be referred to in all technical questions The production number contains the following coded information 1 Production location 2 Model 3 Year of manufacture 4 Sequential number 7090_921 004 xx xxxx x xxxxx 1 2 3 4 Information about the truck 3 Truck identification 30 60098011601 EN 08 2020 ...

Страница 41: ...only Ballast weight in kg for electric forklift trucks only 1 2 3 4 5 6 7 Refer to the technical data listed in these op erating instructions for more detailed infor mation CE labelling Nominal drive power in kW Battery voltage in V Rated capacity in kg 8 9 10 11 12 The truck can be identified from the informa tion on the nameplate Information about the truck 3 Truck identification 31 60098011601 ...

Страница 42: ...number The engine code and manufacturing number are engraved in the position 1 These num bers are necessary to request quality assur ance or to order parts Product name Year of manufacture Serial Number After new representative specification 1 2 3 4 Information about the truck 3 Truck identification 32 60098011601 EN 08 2020 ...

Страница 43: ...Location of the decals Information about the truck 3 Location of the decals 33 60098011601 EN 08 2020 ...

Страница 44: ...n Adding coolant 1 2 3 4 5 6 7 8 9 10 11 12 Warning sign Danger due to shearing Warning sign Danger due to overheating of radiator Warning sign Danger due to shearing Danger to the driver s head with engine hood not fully closed Sound pressure level Warning sign Read the operating instruction for lifting by lifting gear attachment point Warning sign Preventing water into the electrical parts Warni...

Страница 45: ...truck is tipping over Brace feet Hold on tight Lean in the opposite direction to which the truck is tipping Manufacturer s name 24 Information about the truck 3 Location of the decals 35 60098011601 EN 08 2020 ...

Страница 46: ...Information about the truck 3 Location of the decals 36 60098011601 EN 08 2020 ...

Страница 47: ...4 Use and operation ...

Страница 48: ...ly Tilt the lift mast forward NOTE The fork arms must be resting on the ground Apply the parking brake as described in chapter entitled Parking brake Use two wedges to block each of the front and rear wheels to prevent rolling Use ropes to secure the forklift truck on the truck CAUTION Also use ropes to secure the mast in the case that the mast shall be disassembled during the transport Environmen...

Страница 49: ...pacity rating marked on the crane nameplate Never walk under a suspended load CAUTION Use a spreader and crane with sufficient load capaci ty to lift the truck For the weight of the truck see the manufacturer s nameplate NOTE Before lifting the truck fasten the slings to the given lifting points These lifting points are not specifically marked on the truck Lower the lift mast completely and tilt i...

Страница 50: ...t not touch the overhead guard or any other installed equipment when the truck is being lifted DANGER The overhead guard will be damaged if it is contac ted by lifting equipment that is under tension from lifting This can result in later failure of the over head guard and the risk of severe injury or death Ensure that no part of any lifting equipment con tacts the overhead guard during lifting Com...

Страница 51: ...onents installed on the truck Make sure that seat switch is working cor rectly Check that the brakes work correctly checking their travel and efficiency Check the tyre pressure and wear condi tions Visually inspect wheels for correct tight ness Make sure that the lights work correctly if applicable Visually check that the chains are taut Make sure that the start stop key works cor rectly Check tha...

Страница 52: ... seat belt must be replaced if it is cracked worn or has been damaged in an accident Carefully check the connection between the seat belt and the seat Carefully check the connection between the seat and the panel cover below NOTE Only when the driver sits on the seat the fork lift can be operated Push the lever 1 on the front left hand side of the engine bonnet upwards with your left hand Open the...

Страница 53: ...he key removed Checking the condition of the tyres Superelastic tyres Superelastic tyres must be changed before the profile reaches the maximum wear al lowed The maximum wear of the tyre manu facturer is indicated by a line on the side 1 along the circumference of the tyre DANGER If the forklift truck is used on wet or slippery surfa ces replace the tyres before the thickness of the tread drops be...

Страница 54: ...deformed or whether the hole for the rim is larger re tighten with torque spanner if yes Replace the rim when there is serious deformation If the markings are difficult to recognize check if there is any gap As the arrows show between the joint face of the rims and nuts Re tighten with torque spanner if gap exits Check the wheels and rims for wear and deformation change the tyres if there is any d...

Страница 55: ...tion Stop using the forklift immediately when the hinge pins of chain rotate before operation Lift and lower the lifting mast without load for one round to check the operation of lift ing chain for any abnormal sound or block Use and operation 4 Checks and inspections 45 60098011601 EN 08 2020 ...

Страница 56: ...ndustry please use lubricating grease in place of spray During operation or maintenance stop us ing the forklift if there is any crack of chain plate Checking the coolant level DANGER Risk of burns When the engine is hot the radiator is under pressure and hot coolant can spray out if the radiator cap 1 is unscrewed Check coolant level when the engine is cold and switched off Use and operation 4 Ch...

Страница 57: ...o perform this check the truck must be parked on a level surface If necessary add coolant in line with the specifications given in the chapter entitled Supply table Screw the radiator cap 1 back on secure ly Frequently check the coolant level in the supplementary tank 2 Make sure the coolant level indicates be tween the upper limit and the lower limit on the supplementary tank Replenish it if ther...

Страница 58: ...and Min level B on the dipstick CAUTION Risk of engine damage Insufficient engine lubrication can cause engine dam age An insufficient oil level or the use of engine oil with different specifications can lead to the failure of engine lubrication Only use engine oil in line with the supply table Add oil to the max oil level if the oil level is below the Min level Fully re insert the dipstick Close ...

Страница 59: ...raking Check the small vent hole in the brake oil container frequently to make sure that it is not clogged with dust Transmission oil level inspection procedure NOTE Check the transmission level with the trans mission in neutral the oil hot at least 40 C and with the truck on level ground Ensure the forklift truck is stopped on a lev el surface Remove the bottom plate Run the truck in neutral for ...

Страница 60: ...ut of the oil level aperture NOTE Please refer to the chapter on replacing the drive axle gearbox oil for steps to take when adding gear oil Checking the hydraulic oil level ENVIRONMENT NOTE Please follow the instructions for handling disposal of fluids and lubricants NOTE The oil level should only be checked with the lift mast vertical and the fork carriage lowered Apply the parking brake Open th...

Страница 61: ... 96 European Union ISO 8217 DMX International BS 2869 A1 or A2 United kingdom JIS K2204 Grade No 2 Japan KSM 2610 Korea GB252 China NOTE Use of products with specifications lower than those shown in the table could cause damage to the truck not covered by the warranty Additional Technical Fuel Requirements The fuel cetane number should be equal to 45 or higher The sulfur content must not exceed 0 ...

Страница 62: ...s down to 44 C are available on the open market Therefore it is not neces sary to add additives to improve the fluidity Adding petrol can lead to the formation of va pour pockets cavitation in the fuel system This disrupts the function of the fuel injection system and if continued over a long period of time can lead to component damage Engine coolant Specifications DANGER Scald hazard NEVER remove...

Страница 63: ...lene glycol based conven tional coolant green Notes 1 ALWAYS use a mix of coolant and wa ter NEVER use water only 2 Mix coolant and water per the mixing in structions on the coolant container 3 Water quality is important to coolant per formance We recommends that soft dis tilled or demineralized water be used to mix with coolants 4 NEVER mix extended or long life cool ants and conventional green c...

Страница 64: ...CAUTION Do not mount or dismount the truck from the right hand side unless it is an emergency Use and operation 4 Mounting dismounting 54 60098011601 EN 08 2020 ...

Страница 65: ...E Remaining in a sitting position for long periods of time puts a great amount of pressure on the spine Make sure this pressure is reduced by bending forwards frequently Moving the driver s seat Lift the lever 1 and hold Push the driver s seat into the desired posi tion Release the lever Ensure that the driver s seat is securely en gaged Adjusting the seat backrest Do not put pressure on the seat ...

Страница 66: ... might be injured if the truck tips over This risk of injury can be reduced through the combined use of the re straint system and the seat belt In addition the seat belt protects against the consequences of rear end collisions and falling off a ramp We therefore recommend that you al so use the seat belt DANGER Only bracket doors or full cabs with closed sturdy doors constitute a driver restraint ...

Страница 67: ...lt out of the belt retractor 2 and fasten over the thighs with a close fit to the body NOTE Sit as far back as possible so that your back is leaning against the seat backrest The auto matic blocking mechanism permits sufficient freedom of movement on the seat Insert the buckle 3 into the seat belt socket 1 Check the tension of the seat belt The belt should fit closely around your body Fastening on...

Страница 68: ...reased force pull the seat belt around 10 15 mm out of the retractor to dis engage the blocking mechanism Slowly allow the seat belt to retract again Protect the seat belt from dirt for example by covering it Malfunction due to cold weather condi tions If the buckle or belt retractor is frozen thaw them out and dry them thoroughly to pre vent recurrence CAUTION Do not subject buckle or belt retrac...

Страница 69: ...ting position Start up To start the engine insert the key turn it to position Ⅱ and release it as soon as the engine starts the key will go back to posi tion Ⅰ Starting at cold temperature Insert the key in the switch and turn it to po sition Ⅰ The pre heater will start automati cally and the warning light 1 will come on Wait for the warning light 1 to go out then turn the key to position Ⅱ and re...

Страница 70: ...nition key is in position Ⅰ Direction indicators When the lever 1 is moved into position R the right indicator light lights up When the lever 1 is moved into position L the left indicator light lights up R Turn Right N Neutral L Turn Left Use and operation 4 Switches 60 60098011601 EN 08 2020 ...

Страница 71: ... lights front head lights and also rear lights Lamp switch 0 OFF 1st 2nd Clearance lamp OFF ON ON Front headlights OFF OFF ON Rear combination lights OFF OFF ON Warning horn The horn allows the driver to draw attention to his and his truck s presence if necessary Press the button 1 in the centre of the steering wheel to actuate the horn OM0200_4 1 Use and operation 4 Switches 61 60098011601 EN 08 ...

Страница 72: ...backwards into position B Adjusting the steering column DANGER Only adjust the steering column when the truck is stationary Angle adjustment Pull down the handle 1 clockwise Move the steering column into the required position Pull back the handle anti clockwise to its original position Start the engine Sit in the driver s seat and fasten the seat belt Ensure that the cab doors or the driver restra...

Страница 73: ...the switch key to position Ⅱ Release the switch key as soon as the engine starts NOTE If the engine does not start stop the starting procedure and try again later Wait at least one minute between start attempts in order to avoid running down the battery If the engine still does not start after three attempts do not try to start the engine again Instead contact your authorised service centre OM1826...

Страница 74: ...rticle filters or comparable systems can clean exhaust gases in a way that reduces the health hazard and risk of poisoning when operating the truck Observe the national laws and regulations when using trucks with an internal combustion engine in entirely or partially enclosed working areas Always ensure sufficient ventilation DANGER Risk to health from exhaust gases Do not leave the truck with the...

Страница 75: ...st backwards and lower the fork arms to the ground around 30cm CAUTION Check the safety around the forklift and sound the horn before starting the truck NOTE The drive functions of the truck are only acti vated when the driver s seat is occupied Sit in the driver s seat and fasten the safety belt Release the parking brake 1 and the cor responding LED 2 will turn off Start the engine Use and operat...

Страница 76: ... Move direction selection lever 3 in the re quired drive direction A FORWARDS B BACKWARDS Gently press the accelerator pedal 4 to set off Use and operation 4 Driving 66 60098011601 EN 08 2020 ...

Страница 77: ...ravel A FORWARDS B BACK WARDS then press the accelerator pedal 1 The forklift truck will now accelerate in the new drive direction DANGER Using operating lever to directly reverse the operat ing direction of the forklift truck during operation is strictly prohibited Reversing direction during opera tion will result in damage to the forklift truck Use and operation 4 Driving 67 60098011601 EN 08 20...

Страница 78: ...ts of the truck are possible when you actuate the inching ped al 1 lightly if the accelerator pedal is actu ated as well Actuate the pedal 1 in order to move the truck gradually even if the en gine is running at full capacity Operating the service brake Braking and stopping DANGER At speeds that are too high there is a danger that the truck could slip or overturn The braking distance of the truck ...

Страница 79: ...and is functional Parking brake The parking brake must be actuated every time the driver exits the truck To actuate the parking brake press the parking brake pedal 1 with foot The cor responding indicator light on the display unit illuminates Pull the locking switch 2 to release the parking brake pedal NOTE If the driver exits the truck without actuating the parking brake a warning signal sounds T...

Страница 80: ...ng system and at tachments Keep in mind the maximum lift height Take note of the switching symbols with ar rows Operation of the control lever must be slow and steady Lifting lowering and tilting speeds depend on the range of motion of the control level The control lever will automatically return to neutral when released Lifting the fork carriage DANGER If any danger occurs when raising the lift m...

Страница 81: ...clips etc Please do not ex ceed the working pressure of attachments dur ing operation and ensure that operation is in compliance with datasheets One or two addi tional control levers can be installed to operate attachments NOTE Below is a description of attachment opera tions The forklift truck can be configured with different operating levers Take note of the switching symbols with ar rows Use an...

Страница 82: ...e ground Push the control lever 3 forwards and move to the left Push the control lever 3 backwards and move to the right Operating fixtures Push the control lever 4 forwards to open the jig Push the control lever 4 backwards to clamp the jig Use and operation 4 Lifting system and attachments 72 60098011601 EN 08 2020 ...

Страница 83: ...anteed DANGER Risk of accident from falling or crushing Do not step onto the forks Do not lift people Never grab or climb on moving parts of the truck DANGER Risk of accident from a falling load When transporting small items attach a load safe ty guard variant to prevent the load from falling on the driver Use a closed roof covering variant in addition Load centre distance and load ca pacity Befor...

Страница 84: ...sively long Before using attachments Capacity Chart DANGER The parameters in the load diagram and on the la bels apply to compact uniform loads These load limits must not be exceeded Exceeding the load limits will affect the stability of the forklift truck and the strength of the lift mast Refer to the CAPACITY CHART before lifting goods If attachments are fitted refer to the load rating label for...

Страница 85: ... of gravity before operating attachments loads at wind force 6 and higher Transporting pallets As a rule loads e g pallets must be trans ported individually Transporting multiple loads at the same time is only permitted when instructed by the supervisor and when the technical requirements have been met The driver must ensure proper condition of the load Only safely and carefully positioned loads m...

Страница 86: ...uck immediately Secure the truck against use by unauthorised par ties DANGER Danger of death from falling loads Never walk or stand underneath suspended loads Transporting suspended loads Before transporting suspended loads consult the national regulatory authorities in Germa ny the employer s liability insurance associa tions National regulations may place restrictions on these operations Contact...

Страница 87: ... harness cannot shift or release unintentionally and cannot be damaged When transporting suspended loads suita ble devices e g guy wires or supporting poles must be available so that accompa nying persons can guide suspended loads and prevent the loads from swinging Take particular care to ensure that there is no one in the drive direction in the driving lane If despite this the load begins to swi...

Страница 88: ...ne of the grooves on the fork carriage using the knob 2 CAUTION For greater load stability the distance between the two fork arms must be as large as possible while re maining consistent with the lifting points of the load so that the load centre of gravity is between the fork arms CAUTION For greater load stability the position of the fork arms must be as symmetrical as possible with re spect to ...

Страница 89: ...neath suspended loads or raised fork arms Never exceed the maximum load values specified on the capacity rating plate Otherwise stability cannot be guaranteed Only store pallets that do not exceed the specified maximum size Damaged loading equipment and incorrectly formed loads must not be stored Attach or secure the load to the lifting ac cessory so that the load cannot move or fall Store the loa...

Страница 90: ...aised lifting accessory when it is directly above the stack When the lift mast is tilted forward take particular care to ensure that the truck does not tip forwards and that the load does not slip CAUTION Component damage possible When inserting the fork into the racking ensure that the racking and load are not damaged Insert the fork as far under the load as pos sible using the brake Inching peda...

Страница 91: ...e in the danger area CAUTION Component damage possible Ensure that the roadway behind you is clear Move backwards carefully and slowly until the load is clear of the racking Brake gen tly DANGER Never tilt the lift mast with a raised load due to the risk of tipping Lower the load before tilting the lift mast Lower the load while maintaining ground clearance 6210_800 008 5060_003 102 Use and operat...

Страница 92: ...are now uncoupled from the engine Pull the lift operating lever as far back as possible The truck begins to lift Depress the accelerator pedal 2 to in crease the engine speed This action in creases the lifting speed In this way the lifting speed can be controlled using the ac celerator pedal 5060_003 101 Use and operation 4 Handling loads 82 60098011601 EN 08 2020 ...

Страница 93: ...st tilted for ward is not permitted Only drive with the load lowered Lower the load until ground clearance is reached not over 300 mm Only drive with the lift mast tilted backwards Drive slowly and carefully round corners NOTE Observe the information in the chapter entitled Steering Always accelerate and brake gently NOTE Observe the information in the chapter entitled Operating the service brake ...

Страница 94: ...ted to drive on ascending and descending gradients that are marked as traffic routes and that can be used safe ly Ensure that the ground to be traversed is clean and provides a good grip Do not turn on ascending and descending gradients Do not drive onto or along ascending and descending gradients at an angle Do not park the truck on ascending or de scending gradients In case of emergency secure t...

Страница 95: ... is not permit ted Always place loads into stock and remove loads from stock on a horizontal plane Driving on lifts The driver may only use this truck on lifts with a sufficient rated capacity and for which the operating company has been granted authori sation DANGER There is a risk to life if you are crushed or run over by the truck There must be no personnel already in the lift when the truck is...

Страница 96: ...curely in the lift to prevent uncontrolled movements of the load or the truck Driving on loading bridges DANGER Risk of accident if the truck crashes Steering movements can cause the tail end to veer off the loading bridge towards the edge This may cause the truck to crash The lorry driver and the truck driver must agree on the lorry s departure time Before driving across a loading bridge ensure t...

Страница 97: ...ed far enough forwards with a raised load to cause the truck to tip over The load centre of gravity and the moment of tilt both change when the load slips The truck may tip forwards Only tilt the lift mast forwards with a raised lifting accessory when it is directly above the stack When the lift mast is tilted forwards take particu lar care to ensure that the truck does not tip for wards and that ...

Страница 98: ... with regulations Set the lift mast to vertical Lift the load to the stacking height Drive the truck carefully into the stack Use the brake Inching pedal at the same time Lower the load until it rests securely on the racking Look behind Move the truck back until the fork arms can be lowered without touching the stack Lower the fork to the ground clearance po sition Tilt the lift mast backwards and...

Страница 99: ...ust not exceed the rated capacity If the existing towed load corresponds to the rated capacity of the truck no load may be transported on the fork at the same time The load can be distributed be tween the fork and the trailer Check the load distribution and adjust it to corre spond to the rated capacity Observe the permissible rigidity value of the tow coupling CAUTION Risk of damage to components...

Страница 100: ...g The forklift can be towed in case of break down using the tow coupling 1 Before tow ing models with reversing lever on the steering wheel check that this lever 2 is in the central position CAUTION During the towing operation the operator must be on board the forklift in order to perform the steering and braking operations and the engine must be running Leaving the truck Before leaving the truck ...

Страница 101: ...uck without having first applied the parking brake 1 and removed the key NEVER park the truck on a gradient or slope The truck may only be parked on a slope in emergency situations In this case suitable wheel chocks must be positioned under the front wheels NOTE The truck has a warning sound that is activa ted when the truck is parked but the parking brake has not been applied The signal will soun...

Страница 102: ...plat forms to reach inaccessible areas Washing the truck exterior CAUTION There is a risk of short circuit if water penetrates the electrical system Strictly adhere to the following steps Prior to cleaning switch off the power sup ply to the electrical system Do not spray electrical components and the covers on these components directly with water WARNING Failure to follow these instructions could...

Страница 103: ...ctly adhere to the following steps Regularly remove all deposits accumula tions of foreign materials in the vicinity of hot components Do not place combustible materials in the engine compartment DANGER Risk of fire Flammable fluids can be ig nited by hot components on the truck Strictly adhere to the following steps Do not use flammable fluids for cleaning Observe the manufacturer s guidelines fo...

Страница 104: ...ing open ings and their surroundings and the lubri cating nipples before lubricating NOTE Please note The more often the truck is cleaned the more frequently it must be lubri cated Cleaning the electrical system CAUTION Cleaning electrical system parts with wa ter can damage the electrical system Cleaning electrical system parts with water is forbidden Use dry cleaning materials in accord ance wit...

Страница 105: ... s safety instructions Additives may not be used if using a steam nozzle Immediately blow the chain dry after clean ing to remove water both on the chain sur face and inside the hinge pins Move the chain several times during the blow drying process Immediately apply chain spray and keep the chain moving while doing so NOTE The lifting chains are a safety component The use of cold cleaning agents c...

Страница 106: ...up the truck in accordance with the regulations CAUTION Risk of short circuits If any moisture has penetrated into the electrical system despite the precautionary measures tak en the system must first be dried using com pressed air 7311_003 058 Use and operation 4 Cleaning 96 60098011601 EN 08 2020 ...

Страница 107: ...rriage To relieve the strain on the load chains lower the fork car riage onto a suitable supporting surface e g a pallet Check hydraulic oil level and top up if re quired Apply a thin layer of oil or lubricating grease to all unpainted parts as corrosion protec tion Lubricate all lubrication points listed in the chapter entitled Summary table of mainte nance operations Spray all exposed electrical...

Страница 108: ...aning Oil joints and controls Check battery condition and acid density recharge if necessary Restore engine to normal condition accord ing to regulations of engine manufacturer Check engine oil for condensed water and change if necessary Check hydraulic oil for condensation water change if necessary Carry out the checks and tasks that are to be performed before daily use Put the truck into operati...

Страница 109: ...th regulations contact the authorised sales network or the recycling companies authorised for scrapping ENVIRONMENT NOTE In particular batteries fluids oils fuels lubri cants etc electrical and electronic compo nents and rubber components must be dis posed of in compliance with specific local reg ulations for each type of material Use and operation 4 Decommissioning 99 60098011601 EN 08 2020 ...

Страница 110: ...Use and operation 4 Decommissioning 100 60098011601 EN 08 2020 ...

Страница 111: ...5 Maintenance ...

Страница 112: ...rs in order to guarantee that the truck remains in a good safe operating condition and that it fulfils all technical specifications CAUTION The intervals for the various maintenance tasks to be carried out on a regular basis must be shortened ac cordingly if the truck is used in particularly severe conditions such as In dusty environments At temperatures below zero For particularly heavy duty work...

Страница 113: ...le maintenance work such as checking the hydraulic oil level may be carried out by untrained personnel A qualification such as those held by a competent person is not re quired to carry out this work The required tasks are described in the chapter entitled Remaining ready for operation Preliminary maintenance op erations Carry out the following steps before perform ing maintenance operations Park ...

Страница 114: ...of severe electric shock Disconnect the negative connecting terminal from the battery before performing any work on the electrical system Maintenance 5 Preliminary maintenance operations 104 60098011601 EN 08 2020 ...

Страница 115: ...tyres for wear and check the air pressure if necessary Check the wheels for damage Internal combustion engine Change the engine oil and filter Check the cooling system for leaks and correct function Check the coolant and top up if necessary Replace the air filter insert Fuel system Change the fuel filter Check the fuel lines and clips Steering and steering axle Lubricate the rear wheel bearings Lu...

Страница 116: ...ating hours 500 1500 2500 3500 4500 5500 6500 7500 8500 9500 Carried out Check mast profiles for damage and wear Lubricate the mast profiles Maintenance 5 Scheduled truck maintenance 106 60098011601 EN 08 2020 ...

Страница 117: ... the wheel nuts Check tyres for wear and check the air pressure if necessary Check wheels for damage Torque converter Change the gearbox oil for the torque converter Replace the gearbox oil filter for converter gear Drive axle Drive axle Check mounting check for leaks and clean cooling fins Change the axle oil Internal combustion engine Change the engine oil and the engine oil filter Check the con...

Страница 118: ...rking correctly Change the hydraulic oil every 2000 hours Lift mast Check load chains for damage and wear adjust and lubricate Check mast bearings for damage and lubricate Check the tightening torque Check mast profiles for damage and wear and lubricate Check lift cylinders and connections for damage and leaks Check guide pulleys for damage and wear Check support rollers and chain rollers for dama...

Страница 119: ...k the fresh air filter Heating system Check for damage observe the manufacturer s maintenance in structions Check attachments for wear and damage observe manufacturer s maintenance in structions Check trailer coupling for wear and damage observe manufacturer s maintenance instructions Maintenance 5 Scheduled truck maintenance 109 60098011601 EN 08 2020 ...

Страница 120: ...f the wheel nuts Check tyres for wear and check the air pressure if necessary Check wheels for damage Torque converter Change the gearbox oil for the torque converter Replace the gearbox oil filter for converter gear Drive axle Drive axle Check mounting check for leaks and clean cooling fins Change the axle oil Internal combustion engine Change the engine oil and the engine oil filter Check the co...

Страница 121: ... function Isolation valve is working correctly Lift mast Check load chains for damage and wear adjust and lubricate Check mast bearings for damage and lubricate Check the tightening torque Check mast profiles for damage and wear and lubricate Check lift cylinders and connections for damage and leaks Check guide pulleys for damage and wear Check support rollers and chain rollers for damage and wear...

Страница 122: ... the fresh air filter Heating system Check for damage observe the manufacturer s maintenance in structions Check attachments for wear and damage observe manufacturer s maintenance in structions Check trailer coupling for wear and damage observe manufacturer s maintenance instructions Maintenance 5 Scheduled truck maintenance 112 60098011601 EN 08 2020 ...

Страница 123: ... lubricating grease fittings 0 05KG Lubricating grease NLGL 2 lithium grease Drive axle 6L Gear oil 15 49 GL 5 85W 90 25 49 GL 5 80W 90 For cold storage use Cooling system Radiator water tank 11L Coolant water See section Engine cool ant Specifications Reservoir box 0 9L Coolant water Fuel 18L Diesel See section Diesel fuel Specifications WARNING Use of products with specifications lower than thos...

Страница 124: ...d if it is not in its forward most position Slide the driver s seat all the way forwards CAUTION Move the steering column 1 as far for wards as possible and secure see section entitled Adjusting the steering column Slide the driver s seat 2 all the way for ward see section entitled Adjustment of the driver s seat Maintenance 5 Providing access to maintenance points 114 60098011601 EN 08 2020 ...

Страница 125: ...o replace the gas spring contact the authorised service centre Closing the bonnet WARNING When closing the bonnet there is a risk of crushing When closing the bonnet nothing must come be tween the bonnet and the edge of the chassis Do not grasp any edges Always close the bonnet by grasping one of the handles in each hand Press the red button 4 Pull down the bonnet until the lock audibly engages Sl...

Страница 126: ...tor is located underneath the bottom plate Open the bonnet Remove the rubber mat 1 Raise the bottom plate slightly Pull out the bottom plate under the brake pedal and set it down upright Remove the floor plate and place it in a se cure location Installing the bottom plate WARNING Risk of crushing between the bottom plate and the frame edge If limbs or objects are between the bottom plate and frame...

Страница 127: ... Carefully guide the bottom plate down and close Insert the rubber mat Close the bonnet Maintenance 5 Providing access to maintenance points 117 60098011601 EN 08 2020 ...

Страница 128: ...affect lubrication Avoid overfilling Overfilling may result in white smoke over speed or internal damage CAUTION Please pay attention to environmental protection Dispose of used oil according to related laws and regulations Failure to comply with laws and regula tions will result in serious damage to the environ ment Comply with EPA guidelines or government meas ures for the correct handling of ha...

Страница 129: ...l drain plug 2 and allow the oil to flow into the collection container When the oil has been drained completely replace the oil drainage plug Component Tightening torque Drain plug 3 kgf m Dispose of the used oil properly Filling up with engine oil Ensure that the engine is in a horizontal po sition Maintenance 5 Maintenance service 119 60098011601 EN 08 2020 ...

Страница 130: ...engine oil Exceeding the upper limit of the oil level gauge may cause engine faults If you have exceeded the upper limit of the oil gauge drain it until the engine oil level is indicated between the upper limit and the lower limit of the oil level gauge Do not use unspecified engine oil additives Replacing the engine oil filter Remove the oil filter 1 Disassemble oil filter 1 with the filter wrenc...

Страница 131: ... the following five stages depending on the lev el of soot build up in the DPF Soot level less than 100 Normal operat ing conditions Soot level 100 105 Automatic regener ation during operation Active Regenera tion DPF soot level 106 110 Forced regen eration is induced Active regeneration is try to start Notify the driver that forced re generation needs to be performed DPF soot level 111 120 Forced...

Страница 132: ...he vehicle is in operation Forced regenera tion Active Regeneration may not be per formed under the following operating condi tions so the driver must perform forced regen eration Manual Regeneration according to vehicle warnings as befits the circumstances Working repeatedly under a low load or driving at low speeds over short distances Frequent idling Conditions for forced regeneration Manual Re...

Страница 133: ...pped due to an emergency raise the safety lever However doing so has a severely adverse effect on DPF regeneration so be sure to perform forced regeneration Manual Regeneration in a safe place with enough time to complete the process Removing DPF Ash and Cleaning the DPF During the regeneration of soot in the DPF ash accumulates in the DPF Once a certain amount of ash accumulates engine perform an...

Страница 134: ...er remov ing the DPF assembly If foreign matter en ters the system it may damage the DOC DPF The differential pressure sensor and tem perature sensor are installed on the outside of the DPF assembly so take care not to damage them during removal and installa tion Reusing gaskets removed during the re moval of the assembly may cause air leaks so be sure to use new gaskets Air leaks in the exhaust s...

Страница 135: ...ing fluid level is low this indicates a leak in the cooling system Check whether the leakage has been eliminated If not notify the authorised service centre Close the bonnet Cleaning the air filter Clogged filter inserts may have an adverse im pact on engine performance Make sure to pe riodically clean the air filter insert Open the buckle 3 and remove the air filter head cover 4 Maintenance 5 Mai...

Страница 136: ...ressed air or pressurised water or gas from damaging your eyes Failure to follow this instruction may result in injury Clean the air filter element If the filter insert is damaged heavily soiled or oily replace it with a new insert CAUTION The air filter insert requires more frequent cleaning when the engine is running in dusty environments Clean the inside of the air filter head cover 1 Fit the f...

Страница 137: ...an the inside of the air filter head cover 1 Ensure that the filter is not damaged during installation and that it is installed in the cor rect direction Install the filter insert back into the air filter housing 3 Reinstall the air filter cover Maintenance 5 Maintenance service 127 60098011601 EN 08 2020 ...

Страница 138: ...formance of the fuel filter may be degraded or damaged Fuel may be drained when water is drained from the fuel filter Fuel is highly inflammable Fire may occur when you smoke or use fire near the engine when draining water from the fuel filter Use clean specified and qualified fuel only Using irregular or unspecified fuel may result in more water in the fuel filter Drain the water from the fuel fi...

Страница 139: ...from the fuel filter Turn counterclockwise and loosen the fuel filter Replace the fuel filter CAUTION Use the genuine fuel filters we recommend Use of irregular or recycled parts may lead to critical failures in the engine A new fuel filter should be installed without fuel in it Do not reuse old fuel in to the New fuel filter Never add fuel in the used fuel filter or fuel tank to a new fuel filter...

Страница 140: ...or to the fuel filter Keep the fuel filter and the surroundings clean and out of foreign substances such as fuel Bleed air out of the fuel delivery line as de scribed in chapter entitled Air bleeding in the fuel system Maintenance 5 Maintenance service 130 60098011601 EN 08 2020 ...

Страница 141: ...l be conducted as chapter entitled Tension measurement The fixed lower part of the auto tensioner has a minimum maximum indicator If the indicator is found to be beyond the minimum maximum range upon visual in spection the belt layout components must be checked Tension measurement Set the measuring instrument between the pulleys and set its contact end 2 to push the belt Press the pad 3 until unsc...

Страница 142: ...ews and washers on the crude oil filter Slowly pull out the crude oil filter so that the oil flows into the container Unscrew the crude oil filter from the oil filter seat Unscrew the fastening nut on the crude oil filter then remove the filter insert Replace it with a new crude oil filter insert Fit the filter insert followed by the bottom cover onto the filter spindle then tighten the nut Refit ...

Страница 143: ...ightly se cured Reinstall the bottom plate Changing the oil of the hydraulic transmission ENVIRONMENT NOTE Observe precautions for handling fuel and lu bricants Place a container under the right side of the truck chassis Remove the floorplate Unscrew the oil drain plug 2 Fully drain the oil of the gearbox transmis sion gear Wipe the drain plug area clean Refit the drain plug and washer ENVIRONMENT...

Страница 144: ...ing the gear oil Ensure the forklift truck is stopped on a lev el surface Unscrew the plug of the oil filler port 1 so that the gear oil is easier to discharge Place a container under the drive axle gear box to collect the waste transmission oil Remove the plug 3 and drain the gear oil After all of the gear oil has been discharged from the gearbox refit the plug ENVIRONMENT NOTE Appropriately disp...

Страница 145: ...dure Turn off the truck and perform the prelimi nary maintenance operations Partially loosen the wheel fastening nuts 1 Raise the back of the truck by jack and ar range supports 2 under the ballast Lower the truck so that it rests on the sup ports Completely unscrew the nuts 1 and pull off the wheel Fit the new wheel positioning it in such a way that any inflation valve is always on the outside Ti...

Страница 146: ... the truck with the jack and arrange supports 2 on the side of the wheel to be replaced Lower the truck resting it on stable and solid supports 2 Be careful not to rest it on the cylinder feed pipes Completely unscrew the nuts 1 and pull off the wheel Fit the new wheel positioning it in such a way that any inflation valve is always on the outside Tighten the fastening nuts following the three stag...

Страница 147: ...ake and mixed with the brake liquid can cause the brake system seal unit rusty even to the extent the brake out of order serious consequences and so on Fill up the hydraulic oil Unscrew the oil cap 1 assembly Fill up with hydraulic oil through the oil inlet Use the dipstick to check the oil level The oil level should reach the upper marking on the dipstick Close the bonnet Start the engine and run...

Страница 148: ...ween the upper and lower markings on the dipstick WARNING The hydraulic oil must be checked while the engine is stopped and the forklift is in horizontal level When required fill the hydraulic oil up to the upper marking Re fit the oil dipstick Safely refit the engine cover Changing the suction filter ENVIRONMENT NOTE Please follow the instructions for disposal of fluids and lubricants NOTE The hy...

Страница 149: ...ilter 1 from the cover assembly Screw in the new intake filter until tightened Refit the cover assembly to the frame using the fastening screws Refit the bracket and pedal pad Refit the engine cover Replacing the breather filter ENVIRONMENT NOTE Please handle liquids and lubricating oil in ac cordance with instructions Open the bonnet Maintenance 5 Maintenance service 139 60098011601 EN 08 2020 ...

Страница 150: ... ability of the lubricant to permeate the chain the lifting chain must be cleaned Place an oil collecting trough under the lift mast Carry out cleaning with an alkyl derivative such as an industrial diesel fuel cleaning agent please comply with the manufactur er s safety instructions Additives may not be used if using a steam nozzle Immediately blow the chain dry after clean ing to remove water bo...

Страница 151: ... safety component The use of cold cleaning agents chemical cleaning agents corrosive liquids or liquids containing acid or chlorine will cause direct damage to the chains Maintenance 5 Maintenance service 141 60098011601 EN 08 2020 ...

Страница 152: ...Maintenance 5 Maintenance service 142 60098011601 EN 08 2020 ...

Страница 153: ...6 Technical datasheet ...

Страница 154: ...Dimensions Technical datasheet 6 Dimensions 144 60098011601 EN 08 2020 ...

Страница 155: ...Kg 3800 800 Axle loading unladen front rear Kg 1080 2020 Wheels chassis frame Tyres SE Super elastic PN Pneumatic SE Front Tyres Size 6 50 10 14PR Rear Tyres Size 5 00 8 10PR Front Track Width b10 mm 940 Rear Track Width b11 mm 920 Dimension and overall sizes Mast lift forward backward α β 6 12 Mast Minimum Overall Height h1 mm 2002 Free lift h2 mm 128 Lift height h3 mm 3000 Mast Maximum Overall H...

Страница 156: ...ad km h 17 17 Lifting speed with without load m s 0 65 0 76 Lowering speed with without load m s 0 48 0 43 Drawbar Pull Tractive Effort at 2km h with without load KN 15 10 Gradeability at 2km h laden unladen 20 20 Service Brake Mechanical Hydraulic Engine Engine Type DOOSAN D24 Engine Power in compliance with ISO 1585 kW 36 4 Rated Number of Revolutions rpm min 2400 Cylinder Number Displacement cm...

Страница 157: ... b10 mm 940 Rear Track Width b11 mm 920 Dimension and overall sizes Mast lift forward backward α β 6 12 Mast Minimum Overall Height h1 mm 2002 Free lift h2 mm 128 Lift height h3 mm 3000 Mast Maximum Overall Height h4 mm 4040 Overhead Guard Height h6 mm 2085 Seat Height h7 mm 1140 Drawbar Height h10 mm 220 Overall Length I1 mm 3316 Length to Face of Forks I2 mm 2396 Overall Width b1 mm 1140 Fork Ar...

Страница 158: ...48 0 43 Drawbar Pull Tractive Effort at 2km h with without load KN 15 10 Gradeability at 2km h laden unladen 20 20 Service Brake Mechanical Hydraulic Engine Engine Type DOOSAN D24 Engine Power in compliance with ISO 1585 kW 36 4 Rated Number of Revolutions rpm min 2400 Cylinder Number Displacement cm3 4 2400 On board voltage V 12 Others Drive Control Type Hydraulic torque con verter Volume fuel ta...

Страница 159: ... b10 mm 940 Rear Track Width b11 mm 920 Dimension and overall sizes Mast lift forward backward α β 6 12 Mast Minimum Overall Height h1 mm 2002 Free lift h2 mm 128 Lift height h3 mm 3000 Mast Maximum Overall Height h4 mm 4040 Overhead Guard Height h6 mm 2085 Seat Height h7 mm 1140 Drawbar Height h10 mm 220 Overall Length I1 mm 3490 Length to Face of Forks I2 mm 2420 Overall Width b1 mm 1140 Fork Ar...

Страница 160: ... s 0 48 0 43 Drawbar Pull Tractive Effort at 2km h with without load KN 15 10 Gradeability at 2km h laden unladen 20 20 Service Brake Mechanical Hydraulic Engine Engine Type DOOSAN D24 Engine Power in compliance with ISO 1585 kW 36 4 Rated Number of Revolutions rpm min 2400 Cylinder Number Displacement cm3 4 2400 On board voltage V 12 Others Drive Control Type Hydraulic torque con verter Volume fu...

Страница 161: ... 1800 2000 3052 6041 128 128 3 6 VFM Full free duplex 3000 1500 1800 2000 2002 4041 1411 1001 6 12 3500 1500 1800 2000 2152 4541 1561 1151 4000 1500 1800 2000 2552 5041 1961 1551 6 8 VFHM Full free triplex 4350 1500 1800 2000 2102 5391 1489 1101 6 6 4500 1500 1800 2000 2152 5541 1539 1151 4700 1500 1800 2000 2217 5741 1604 1216 4800 1500 1800 2000 2252 5841 1639 1251 5000 1386 1686 1886 2395 6041 ...

Страница 162: ...Technical datasheet 6 Mast specifications 152 60098011601 EN 08 2020 ...

Страница 163: ...Cleaning the truck 92 Closing the bonnet 115 Competent person 10 Consumables Disposal 20 Safety information for handling battery acid 20 Safety information for handling oils 18 Safety information for hydraulic fluid 19 D Daily checks before use 41 Danger area 75 Definition of terms used for responsible persons 10 Description of use and climatic conditions 5 Diesel fuel Specifications 51 Winter ope...

Страница 164: ...tment 28 P Packaging 22 Parking brake 69 Personnel qualifications 103 Picking up a load 79 Pre shift checks 41 Production number 30 Prohibition of use by unauthorised persons 11 R Recommissioning after storage 98 Removing the bottom plate 116 Replacing the breather filter 139 Replacing the engine oil filter 120 Replacing the fine hydraulic transmission oil filter 133 Residual dangers 14 Residual r...

Страница 165: ...suspended loads 76 U Use a truck or flatbed trailer to carry the forklift truck 38 V VDI Datasheet for RCD15 145 VDI Datasheet for RCD18 147 VDI Datasheet for RCD20 149 W Warnings 5 Index 155 60098011601 EN 08 2020 ...

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Страница 167: ......

Страница 168: ...STILL GmbH 60098011601 EN 08 2020 ...

Страница 169: ...Diesel forklift truck RCD15 RCD18 RCD20 Original instructions 4211 4212 4213 60098011601 EN 08 2020 ...

Страница 170: ......

Страница 171: ...7 Diagrams ...

Страница 172: ...Electric schematic diagram for Doosan D24 engine with ISO3691 function Diagrams 7 Electric schematic diagram for Doosan D24 engine with ISO3691 function 162 60098011601 EN 08 2020 ...

Страница 173: ...Hydraulic diagram Diagrams 7 Hydraulic diagram 163 60098011601 EN 08 2020 ...

Страница 174: ...Diagrams 7 Hydraulic diagram 164 60098011601 EN 08 2020 ...

Страница 175: ......

Страница 176: ...STILL GmbH 60098011601 EN 08 2020 ...

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