background image

Setup

Inspect  the  wings  for  any  warps  that  may 

have    worked their  way  in when covering or 

while the model was  in  storage,  and  remove 

prior  to  flight.    The 

microMAX  103

  is 

designed to have a slight warp, or “washout”, 

in each wing panel, as  described in step 55. 

This  washout  should  be  equal  at  both  wing 

tips, and should not exceed 1/4 in.    Less  is 

ok,  as  long  as  both  wings  are  equal.

    Too 

much  washout  will  cause  the  model  to 

take  on  excessive  amounts  of  trim  for 

level flight.

Center the rudder, then set the direction, rate 

of travel, and dampening (expo).   The rudder 

servo  should  be  controlled  by  the  aileron 

channel of your radio, as rudder on this  model 

also controls  the  roll of  the  aircraft.    Rudder 

should follow  aileron  stick  travel,  i.e.  moving 

the aileron stick  to the 

right

 should move the 

rudder to the 

right

 of the aircraft.

The elevator will be controlled by the elevator 

channel of  your  radio.    Moving  the  elevator 

stick 

back

  should  move  the  elevator 

up

moving  it 

forward

  should  move  the  elevator 

down

.

Our

  microMAX  103

  was  designed  to  be  a 

very  draggy,  docile  flyer,  therefore  the  flight 

controls  are  set  up for  fairly  minimal  throws.  

With  the  pushrods  connected  per  the 

instructions  in this  Assembly Manual, the the 

control throws should be as follows:

Rudder Travel

Rate +/- 20 degrees

Elevator Travel

Rate +/- 15 degrees

Pre-Flight

Have  an  experienced  pilot  assist  you  with  pre-

flighting  your  new  model.    Just  like  having 

someone  proof  read  something  you’ve  written, 

having a second 

fresh

 set of eyes  to inspect your 

final product is often helpful at avoiding disaster.

While not an exhaustive pre-flight check these are 

some of the major  items  that you should consider 

using when developing your  own pre-flight check 

list.    Get in the  habit of  always  pre-flighting your 

models before each and every flight.

W e i g h t  a n d  B a l a n c e

  -  C h e c k  t h e 

microMAX’s

  balance.    The  model  should 

balance on the mark  etched to the bottom of 

the 

right

 and 

left

 wing tips. 

Use your 

right

 and 

left

 hand index fingers and 

suspend the model from below, at the marked 

balance  point.    Now,  site  from  profile  of 

aircraft against horizon.    If the 

upper  edge 

of 

the  fuselage  side  and  horizontal  stabilizer 

appear  to  hang  level  with  horizon  line,  then 

the 

microMAX 103

 is properly balanced to fly.  

Move the battery  within fuselage,  and/or  add 

clay ballast to the nose or tail to obtain proper 

balance.

Check Weather

 - The

 microMAX‘s 

first flight 

should  be  outdoors  and  in 

zero

  wind 

conditions. The 

microMAX 103

 is  capable of 

flying in winds  up  to  10 mph  so  long as  the 

pilot is capable.

Inspect airframe

 for warps  and obvious  signs 

of wear or damage.   Do not fly a damaged or 

warped model.

Inspect  control  surfaces

  for  center,  proper 

direction  of  travel,  rate  of  throw,  secure 

pushrod  connections,  hinges,  and  receiver/

servo mounting hardware.

Check  wing  attach  points

 for  damage and/

or wear  and that the wing struts  are properly 

attached.

Inspect battery for full charge.

  Never begin 

a flight with a partially charged battery.  

Clear prop!

   Stay clear of the prop arc when 

the  model is  powered.    Sure it’s  a  little  bitty 

flexible  plastic  prop  but  it’s  still  fun  to  yell 

“Clear  Prop”  Before  applying  power  to  the 

model... and an excellent habit to form.

Build Instructions                                                                                                             

microMAX 103 Build Instructions.  © 2013 Stevens AeroModel all rights reserved.

!

Page 34

Содержание microMAX 103

Страница 1: ...home built Wing Span 18 5 inches Wing Area 65 square inches Average Flying Weight 1 5 ounces Build Instructions Version 1 0 revised 05 13 2014 Build Instructions microMAX 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 1 ...

Страница 2: ...s kit immediately in new and unused condition to the place of purchase THIS PRODUCT IS NOT INTENDED FOR CHILDREN 12 YEARS OF AGE OR YOUNGER WARNING This product may contain chemicals known to the state of California to cause cancer and or birth defects or other reproductive harm PRODUCT SUPPORT This product has been engineered to function properly and perform as advertised with the suggested power...

Страница 3: ... 11x17 Pre Cut Acetate Windscreen Taped to back of wood brick 1 0 032 in x 12 in wire Landing Gear 2 0 015 in x 12 in wire Pushrods Hardware Bag 1 2 in length of 1 16 in diameter Heat Shrink Tube 1 Nylon Receiver Clip 1 1 16 in x 1 3 4 in Aluminum Tube 1 Pair Plastic Wheels SIGSH540 Build Instructions microMAX 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 3 ...

Страница 4: ...Trim Color bright red Wood Sealant Suggestions While not required it is suggested that a high quality lacquer based clear sealant be applied SPARINGLY to seal and protect the wood grain in humid environments One single light misting of this sealant will be sufficient to repel water without adding significantly to the models final flying weight Likewise much of this model can be colored using a com...

Страница 5: ...Sheet Wood Inventory 1 of 1 Build Instructions microMAX 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 5 ...

Страница 6: ...Builders Notes Build Instructions microMAX 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 6 ...

Страница 7: ... tabs notches and otherwise interlocks like a 3D puzzle we suggest that when fitting parts you dry fit use no glue the parts together first It s advised to work 1 2 steps ahead in the instructions using this dry fit technique which allows ample opportunity to inspect the fit and location of assembled components and realizes a benefit as each successive part contributes to pulling the entire assemb...

Страница 8: ... part F2 Ensure that the long arm of the Receiver Clip is oriented toward the front of F2 indicated by the arrows Bond with CA glue 2 Fit and tack glue former F3 to the front of F2 Ensure that the top of F3 is oriented to correspond with the top of F2 3 Fit and tack glue former F4 to the rear of F2 again orienting top of part to top of F2 4 Fit the fuselage doubler F5 to the left side of the crutc...

Страница 9: ... all rights reserved Page 9 Step 1 F1 F2 top F2 F3 Step 2 Step 3 Step 4 Step 4 Cont Step 5 Step 6 Step 7 F4 F5 Nylon Clip Bottom View f r o n t F3 Tabs Protrude Slightly F6 F7 F8 Slots top F2 top top top top F3 F1 F2 F4 F4 F5 F3 F3 F5 F6 behind F7 F4 F5 F7 F6 behind F7 right ...

Страница 10: ... and fit the assembly to the front of former F3 Ensure that the assembly is fully seated against F3 with no gaps then final bond the motor mount assembly together and to F3 with thin CA Mount the Motor Prior to completing the following motor mount sequence you should test your motor and receiver for proper function Though rare both new and recently removed reclaimed used motors may not function pr...

Страница 11: ...oModel all rights reserved Page 11 Step 7 Cont Step 8 Step 9 Step 10 Step 14 Step 13 Step 12 Step 11 F8 F9 F10 F11 F12 bottom F14 F13 F15 bottom F12 F15 Bottom View Bottom View Sand Smooth F7 F6 F5 F3 F7 F6 F3 F5 F7 F6 F5 F3 F5 behind F11 F7 left top bottom F12 F14 F13 ...

Страница 12: ...uld not need to be removed For a permanent bond use CA glue If you do not mind the extra cure time white glue and or silicone caulk works well and makes later removal of the motor cleaner 18 Fit ply part F16 to top of F12 straddling the motor Ensure that F16 is perpendicular 90 degrees to F12 Tack glue to retain 19 Now fit part F17 by sliding it over F16 and engaging the tabs on the top of F3 Bond...

Страница 13: ...ghts reserved Page 13 Step 15 Step 15 Cont Step 16 Step 16 Cont Step 20 Step 19 Step 18 Step 17 F2 Feed lead through opening in F3 and under F2 Bottom View F2 left Hole Bottom View Top View F12 F17 F18 Bond No Glue No Glue F16 F12 Radio Compartment F15 F3 F15 F4 F4 F2 F12 F16 F3 F4 ...

Страница 14: ... pop during this procedure they will still hold When you are satisfied that the fuselage is straight and true final bond F18 F19 and F20 to the fuselage sides no illustration 26 Fit and bond part F21 to the bottom of the fuselage between F3 and the landing gear pocket Ensure that the slot in the landing gear pocket is not obstructed and that no glue enters the slot Nose 27 Fit nose block part F22 ...

Страница 15: ... rights reserved Page 15 Step 21 Step 22 Step 23 Step 24 Step 29 Step 28 Step 27 Step 26 F19 F18 Bottom View Bottom View Bottom View Bottom View Bottom View Bottom View Bottom View F19 F20a F20b F20 F21 F20 F22 F23 F24 F11 F7 F11 F7 F7 F11 F8 F3 F10 F15 F3 F22 F22 F23 F3 F3 F18 ...

Страница 16: ...Lightly sand the rest of the completed fuselage and set it aside until the Final Assembly Tip When sanding the fuselage be careful NOT to knock off the mounting tabs for the elevator assembly Instrument Panel 34 Lay the ply instrument panel I1 on the table etched side down Fit two ply parts I2 to the back side of I1 and bond with medium CA Faux Motor 35 Begin by gathering together parts M2 M3 M4 a...

Страница 17: ...ild Instructions 2013 Stevens AeroModel all rights reserved Page 17 Step 30 Step 31 Step 32 Step 33 Step 36 Step 35 Step 34 Step 33 Cont F25a F25b Sharp Edges Sand Sand Sharp Edges I1 I2 Thin CA Repeat for M3 M4 and M5 M1 M2 M3 Align M2 ...

Страница 18: ...plug wire 40 Position the engine cylinder centered over M2 and M3 of the engine block with M6 the thickest balsa part lower most Bond the cylinder to the engine block by wicking thin CA around the base Set the completed faux motor aside until the Final Assembly Head Rest 41 Locate two parts H1 and two parts H2 Align the edges of the two H1 s together with the etched sides facing out The arrow indi...

Страница 19: ...ns 2013 Stevens AeroModel all rights reserved Page 19 Step 37 Step 38 Step 39 Step 40 Step 44 Step 43 Step 42 Step 41 M4 M5 Gap Align H1 Bottom F r o n t 5 8 in H2 Bottom F r o n t M6 M16 Top View F r o n t Bottom Front 1 8 in extension or trim flush ...

Страница 20: ...assembly stages This wing assembly is intentionally built with a twist or wash out follow these instructions carefully to build the wing pannels correctly Following anything other then the carefully outlined instructions here could result in an improperly washed out wing 49 Start with the right wing panel Fit and bond together parts W1a R and W1b R to form the W1 R wing panel Lay the panel on the ...

Страница 21: ...ghts reserved Page 21 Step 45 Step 46 Step 47 Step 48 Step 52 Step 50 Step 49 H E1 E2 E2 Leading Edge Control Horn Slots W1a R W1b R 45 Deg Bottom Top W2 End View V R L e a d i n g E d g e Rudder Horn Slot Top Bottom W3 W4 W5 W6 Step 51 Top View 45 Deg Left Right W3 W4 W5 W6 Weight ...

Страница 22: ...hat there are no gaps between the wing panel and the leading edge 55 Hold the wing panel at the root and examine it from the rear Hold the wing so that the leading and trailing edges are in line with each other at the wing root You should see a pronounced twist to the wing raising the trailing edge about 1 4 in higher than the leading edge at the wing tip If the twist is absent or incorrect lightl...

Страница 23: ...del all rights reserved Page 23 Tack Glue 1 4 in sq Leading Edge Stock Step 53 Rear View Step 54 Step 54 Cont Step 55 Step 57 Step 56 Cont Step 56 Step 55 Cont Shim 1 4 in W6 No Gaps No Gaps W5 Level 1 4 in Tip Root Sight trim sand REMOVE REMOVE Remove standoffs Root Tip ...

Страница 24: ...model I painted the underside of the wings to match the covering that I will be using on the top This makes the framework under the wing virtually disappear in flight I also painted the spar to match the wing The engine instrument panel and the front of the headrest I painted black I painted the top portion of the engine cylinder silver for a little contrast and the back side of the instrument pan...

Страница 25: ...ructions microMAX 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 25 Step 58 Step 59 Step 60 Step 62 Step 61 Cont Step 61 Step 60 Cont Leave Bottom Uncovered S1 Bond Sand Sand Step 58 Cont ...

Страница 26: ...ide of former F4 through the left hole in former F19 and out of the exit slot on the left fuselage side Slit the covering near the end of the slot to allow the pushrod to pass through 65 Install the receiver by first catching the rear edge of the circuit board in the notch in the short arm at the rear of the receiver clip Gently pull back on the long arm and while supporting the balsa radio tray p...

Страница 27: ... Instructions 2013 Stevens AeroModel all rights reserved Page 27 Step 63 Step 64 Step 64 Cont Step 64 Cont Step 67 Cont Step 67 Step 66 Step 65 up Outer Right Inner Left right side left side 3 in extension SAUMEXT 3 fuselage top right left ...

Страница 28: ...tioned with the bevelled left side of the leading edge down against the table Apply the tape to the right side of the rudder stabilizer 73 Slit the covering over the control horn slot on the right side of the rudder Fit and bond the short R2 control horn on the right side of the rudder with medium CA 74 Remove the covering over all six slots in the center of the bottom of the horizontal stabilizer...

Страница 29: ... all rights reserved Page 29 Step 68 Step 69 Step 70 Step 75 Step 74 Step 73 Step 72 Step 71 Bottom View bevelled edge lower left side of elevator E2 tape leading edge bevelled side down tape leading edge bevelled side down right side of rudder E3 R2 perpendicular 90 degrees ...

Страница 30: ...nstrument panel and the top of F16 Hold the wind screen in place by applying tiny drops of medium CA in a few places along the seam between the wind screen and the top of the fuselage Only use enough glue to hold the wind screen in place Too much glue may fog the wind screen in an unsightly manner when it cures 81 Fit the tabs on the bottom of the faux motor into the recesses on either side of the...

Страница 31: ...ructions microMAX 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 31 Step 76 Step 77 Step 78 Step 79 Step 83 Step 82 Step 81 Step 80 5 8 in bend to retain wheel bend 1 32 wire to match plan ...

Страница 32: ...eceive the tabs at the root edge of the wing panel Now with the model inverted fit the right wing panel to the plywood spar on the right side of the fuselage The plywood spar should slide through the slot between rib W3 and the balsa wing spar of the right wing panel The spar will extend beyond the rib about 1 8 in Do not bond 89 Now fit the tabs along the right wing root into the receiving slots ...

Страница 33: ...X 103 Build Instructions 2013 Stevens AeroModel all rights reserved Page 33 Step 84 Step 85 Step 86 Step 87 Step 91 Step 90 Step 89 Step 88 LG1 LG2 LG2 LG3 Bond Bond Tack Glue TW W3 Bottom View Bottom View Bond Bond V e l c r o ...

Страница 34: ...avoiding disaster While not an exhaustive pre flight check these are some of the major items that you should consider using when developing your own pre flight check list Get in the habit of always pre flighting your models before each and every flight Weight and Balance Check the microMAX s balance The model should balance on the mark etched to the bottom of the right and left wing tips Use your ...

Страница 35: ...ble airplane When built straight and trimmed for level flight it should readily return to wings level from any attitude The model is exceptionally draggy and when combine with the light wing loading produces less of a power off glide and more of a power off descent Keep the power on when setting up your approach Should you loose power due to low battery and enter glide mode keep the nose down to r...

Отзывы: