Installation
17
7. Install tie-downs.
a. Using 1” bolts, washers, and nuts, secure the front mounting channels and shear plates
to the truck frame.
b. Using 5/8” bolts, washers, and nuts, secure the rear mounting channels to the truck
frame.
c. Grease all bolts.
d. Torque every 1” bolt to 680 ft-lbs. and every 5/8” bolt to 160 ft-lbs.
8. Install tarper tower (If applicable).
a. See brand specific installation instructions.
9. Mount hydraulic reservoir tank and valve bank.
a. Make sure the tank isn’t too far away if cables are being used.
b. Don’t raise the tank above the frame height.
c. See Power Beyond Installation guide for valve bank details.
d. See Reservoir Assembly Drawing PN 42426 for details.
10. Mount PTO and Pump.
a. Be sure to check the rotation of the pump to ensure proper installation.
b. Use brand specific installation instructions.
11. Run hydraulic hoses.
a. Run hoses between the pump and reservoir tank.
b. Run hoses between the hooklift and valve bank.
c. Protect these lines with hose wrap when necessary.
d. Keep these lines away from sharp edges.
e. Keep these lines away from the exhaust or other temperature extreme items.
f. Keep these lines away from the driveshaft or other moving items.
g. See hydraulic schematics for details.
12. Connect suction and pressure to the reservoir tank and valve bank.
a. Fittings on the valve bank should be 3” lower than the long sills.
b. Fill reservoir to site gauge, within 3” from the top (Roughly 25 Gallons).
c. Petro-Canada Hydrex 32 (ISO 32) hydraulic oil is recommended.
d. When connections are secure, turn reservoir on.
13. Install cab and PTO controls.
a. Use PTO brand specific installation instructions.
b. See Controller Assembly Drawing (PN 38841) for details.
c. See Stop System Drawing (PN 41840) for details.
14. Install mud flaps and fenders.
15. Run Slider.
a. Bleed the air out of the hydraulic system (instructions/diagram?)
b. Check the oil level and add oil if needed.
c. Calibrate stop system.
d. Calibrate dump light system.
e. Be sure to check all clearances.
f. Set/check relief pressure no higher than 4300 PSI (see chart/diagram).
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