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STEIN300_Radius Circuit_06_GB.doc / 01.2020

he safety signs appear frequently in the text with a picture to explain what the source of

the hazard is.

CRUSHING HAZARD!

This symbol gives warning of a location where there is a risk of being crushed.

HIGH ELECTRICAL VOLTAGE!

This symbol gives warning of possible electric shock.

It appears for all working and operating procedures that must be followed precisely, in

order to avoid injury to personnel or damage to the system through high electrical volt-

age.

Other warning signs:

ATTENTION!

This symbol indicates warnings which, if ignored, will cause a hazard to the machine.

Protective clothing must be worn!

Wear your personal safety clothing:

Safety footwear, hard hat, goggles and safety gloves.

Environmental protection!

This sign indicates warnings that will help to avoid harming the environment.

Introduction

The safety of all persons who come into contact with the radius circuit depends funda-

mentally on knowing how the device functions. Therefore:

Read these operating instructions before using the unit for the first time.

These operating instructions contain important information which will ensure the correct,

economical and safe operation of your radius circuit.

If not specifically mentioned as deviating, then the same information applies to the radius

circuits that are not described in detail as for the radius circuits described below.

Содержание Radius Circuit 180

Страница 1: ..._GB doc 01 2020 1 Radius Circuit 90 Radius Circuit 180 STEIN Workpiece Transport System Operating instructions Attention all installation operating and maintenance personnel always keep these instruct...

Страница 2: ...uments may not be altered distributed reproduced or transferred to third par ties without the prior written permission of STEIN Automation STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schw...

Страница 3: ...le up separator installation 17 6 Initial operation 18 7 Radius circuit operation 19 8 Faults 20 8 1 Causes of faults and troubleshooting problems 20 9 Cleaning inspection maintenance 21 9 1 Cleaning...

Страница 4: ...erating instructions for safety and hazard warnings are de scribed in detail in chapter 3 1 1 Explanation of safety and warning notices The following safety signs explain all the situations or actions...

Страница 5: ...azard to the machine Protective clothing must be worn Wear your personal safety clothing Safety footwear hard hat goggles and safety gloves Environmental protection This sign indicates warnings that w...

Страница 6: ...it changes the transport direction of the pallet In conjunction with the Workpiece Transport System the radius circuit provides a change in the WT transport direction keeping the WT orientation despit...

Страница 7: ...3 Complaints In order for claims for damage caused in transit to be accepted follow this procedure Inform the freight company Draw up a damage report giving the following details Name and address of r...

Страница 8: ...ned in these operating instructions Radius circuits must only be installed and repaired by authorised personnel who have been trained by STEIN Automation Only genuine spare parts from STEIN Automation...

Страница 9: ...al danger Radius circuits are manufactured using state of the art technology and to recognised safety standards Despite that their use can lead to dangerous situations for users or third parties arisi...

Страница 10: ...em being started up while installation and repair work is being done 3 Remove all pallets from the affected radius circuit 4 Carry out the work in accordance with the descriptions in this documentatio...

Страница 11: ...rcuits F basic configurations are equipped with 90 radius circuits i The distance between the belt elements in the case of the E basic configuration inside width is 106 mm Radius circuit 90 The 90 rad...

Страница 12: ...180 change of direction i Please note The orientation of the WT remains the same 4 3 Sub assemblies The radius circuit 180 consists of Fig 4 3 Radius circuit 180 components 1 Base plate 2 Housing 3 Ro...

Страница 13: ...tions which generate shavings for example drilling or thread cutting machinery covers should be installed to avoid shavings or cooling fluid coming into contact with the radius circuit or the drive mo...

Страница 14: ...below 1 Belt element 2 Base plate 3 Module connecting screws 4 Stand connecting screws i In the following section the radius circuit and stand base assembly are together called module Place a protecti...

Страница 15: ...on Place the radius circuit onto the protective mat so that the underneath of the radius circuit is on top 180 radius circuit Attach the double column stand to the radius circuit 90 radius circuit Att...

Страница 16: ...ate of the radius circuit to the belt element Remove the support sections that were previously fitted to the relevant belt element Fig 5 5 Example 180 radius circuit X Y Z alignment Align the module i...

Страница 17: ...at the same level and the module stands firmly on the floor on all its feet After this adjustment process screw all the stand base locknuts on the first module tight i Please refer to chapter 10 for t...

Страница 18: ...ontinue with the initial operation Switch on the Transport System and its associated processing stations and carry out a trial run Check the functions of the individual elements and processing station...

Страница 19: ...it After entering the radius circuit the WT is turned through either 90 or 180 At the exit point of the radius circuit a belt element takes over the onward transport of the WT i Please note The orient...

Страница 20: ...e power supply Plug connection wiring wrong Possibly plug connection wiring of extension cable wrong Connect module power supply cables properly Correct the plug connection wiring must be done by a qu...

Страница 21: ...er supply 2 Put up warning signs to prevent the system being started up while installation and repair work is being done 3 Remove all pallets from the radius circuit Protective clothing must be worn W...

Страница 22: ...i on Solution Annually Motor power supply plug Stable connection Tightly fit push connec tor Radius circuit overall Play functional accuracy Re tighten loose connections Transport rollers Play functio...

Страница 23: ...ze A B C D 160 160 500 250 255 50 240 240 680 340 319 80 320 320 856 428 400 120 400 400 1034 517 475 155 Table of rotational speed dependent on WT dimensions WT dimension Belt speed Gearing WT 160 x...

Страница 24: ...24 STEIN300_Radius Circuit_06_GB doc 01 2020 11 Spare parts 11 1 300 095 001 Radius circuit 90 PB 160x160 Fig 11 1 Radius circuit 90 PB 160x160 300 095 001 Page 1...

Страница 25: ...STEIN300_Radius Circuit_06_GB doc 01 2020 25 Fig 11 2 Radius circuit 90 PB 160x160 300 095 001 Page 2...

Страница 26: ...Spacer 2 300089019 Spacer inside 1 300089024 Rotating plate 12 300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing angle 4 300089037 Eccentric shaft 6 300089040 Normal roller 1 300151...

Страница 27: ...STEIN300_Radius Circuit_06_GB doc 01 2020 27 11 2 300 093 001 Radius circuit 90 PB 240x240 Fig 11 3 Radius circuit 90 PB 240x240 300 093 001 Page 1...

Страница 28: ...28 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 4 Radius circuit 90 PB 240x240 300 093 001 Page 2...

Страница 29: ...r inside 16 300089030 Roller holder 3 300089031 Bearing ring 3 300089036 Bearing angle 3 300089037 Eccentric shaft 8 300089040 Normal roller 1 300104007 Support right 1 300104008 Support left 1 300151...

Страница 30: ...30 STEIN300_Radius Circuit_06_GB doc 01 2020 11 3 300 151 001 Radius circuit 90 PB 320x320 Fig 11 5 Radius circuit 90 PB 320x320 300 151 001 Page 1...

Страница 31: ...STEIN300_Radius Circuit_06_GB doc 01 2020 31 Fig 11 6 Radius circuit 90 PB 320x320 300 151 001 Page 2...

Страница 32: ...00089019 Spacer inside 1 300089021 Guide 4 300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing angle 4 300089037 Eccentric shaft 6 300089040 Roller 8 300089042 Roller holder 1 3000980...

Страница 33: ...STEIN300_Radius Circuit_06_GB doc 01 2020 33 11 4 300 102 001 Radius circuit 90 PB 400x400 Fig 11 7 Radius circuit 90 PB 400x400 300 102 001 Page 1...

Страница 34: ...34 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 8 Radius circuit 90 PB 400x400 300 102 001 Page 2...

Страница 35: ...Spacer 2 300089019 Spacer inside 1 300089021 Guide 4 300089030 Roller holder 10 300089031 Bearing ring 5 300089036 Bearing angle 10 300089037 Eccentric shaft 4 300089040 Roller 4 300089042 Roller hold...

Страница 36: ...36 STEIN300_Radius Circuit_06_GB doc 01 2020 11 5 300 089 001 Radius circuit 180 PB 160x160 Fig 11 9 Radius circuit 180 PB 160x160 300 089 001 Page 1...

Страница 37: ...STEIN300_Radius Circuit_06_GB doc 01 2020 37 Fig 11 10 Radius circuit 180 PB 160x160 300 089 001 Page 2...

Страница 38: ...300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing ring 4 300089037 Eccentric shaft 7 300089040 Normal roller 4 300001008 Retaining pin 1 300095007 Support left 1 300095006 Support r...

Страница 39: ...STEIN300_Radius Circuit_06_GB doc 01 2020 39 11 6 300 104 001 Radius circuit 180 PB 240x240 Fig 11 11 Radius circuit 180 PB 240x240 300 104 001 Page 1...

Страница 40: ...40 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 12 Radius circuit 180 PB240x240 300 104 001 Page 2...

Страница 41: ...de 1 300089017 Guide rail 8 300089018 Spacer 1 300089019 Spacer 22 300089030 Roller holder 4 300089031 Bearing ring 4 300089036 Bearing angle 4 300089037 Eccentric shaft 11 300089040 Roller 1 30015102...

Страница 42: ...42 STEIN300_Radius Circuit_06_GB doc 01 2020 11 7 300 098 001 Radius circuit 180 PB 320x320 Fig 11 13 Radius circuit 180 PB 320x320 300 098 001 Page 1...

Страница 43: ...STEIN300_Radius Circuit_06_GB doc 01 2020 43 Fig 11 14 Radius circuit 180 PB320x320 300 098 001 Page 2...

Страница 44: ...89017 Guide rail 8 300089018 Spacer 5 300089031 Bearing ring 5 300089036 Bearing angle 5 300089037 Eccentric shaft 4 300089040 Normal roller 8 300089042 Roller holder 1 300096032 Spacer 1 300151021 Gu...

Страница 45: ...STEIN300_Radius Circuit_06_GB doc 01 2020 45 11 8 300 096 001 Radius circuit 180 PB 400x400 Fig 11 15 Radius circuit 180 PB 400x400 300 096 001 Page 1...

Страница 46: ...46 STEIN300_Radius Circuit_06_GB doc 01 2020 Fig 11 16 Radius circuit 180 PB400x400 300 096 001 Page 2...

Страница 47: ...rail 1 300089017 Guide rail 7 300089018 Spacer 11 300089031 Bearing ring 8 300089036 Bearing angle 11 300089037 Eccentric shaft 4 300089040 Roller 8 300089042 Roller holder 2 300098010 Support 1 30015...

Страница 48: ...t STRB 300 789 001 Number Order number Description 1 300 789 002 Stand conduit 4 300 003 002 Cap 2 300 003 004 Square nut 1 300 003 005 Cross section bottom 1 300 089 038 Cross section top 2 S31253 Ad...

Страница 49: ...r radius circuit DSTRB 300 790 001 Number Order number Description 2 300 789 002 Stand conduit 6 300 003 002 Cap 2 300 003 004 Square nut 1 300 032 002 Cross section bottom 2 300 089 038 Cross section...

Страница 50: ...30 001 002 Stand conduit 4 300 003 002 Cap 2 300 003 004 Square nut 1 300 003 005 Cross section bottom 1 300 089 038 Cross section top 2 S31493 Sealing plug 5 4 Sibalco 8 S31284 Screw TT SN 40b M5x30...

Страница 51: ...r Description 1 930 001 002 Stand conduit 4 300 003 002 Cap 2 300 003 004 Square nut 1 300 003 005 Cross section bottom 1 300 089 038 Cross section top 8 S31284 Screw TT SN 40b M5x30 4 S31321 Screw M6...

Страница 52: ...1 002 Stand conduit 1 300 789 002 Stand conduit 6 300 003 002 Cap 2 300 003 004 Square nut 1 300 032 002 Cross section bottom 2 300 089 038 Cross section top 2 S31493 Sealing plug 5 4 Sibalco 16 S3128...

Страница 53: ...n 1 930 001 002 Stand conduit 1 300 789 002 Stand conduit 6 300 003 002 Cap 2 300 003 004 Square nut 1 300 032 002 Cross section bottom 2 300 089 038 Cross section top 16 S31284 Gew furchschr TT SN 40...

Страница 54: ...01 Fig 12 1 Radius Circuit mounting kit for WEG EC motor 300 833 001 Pos Order number Description Number S10527 WEG EC motor gear unit RB 180 1 1 300 089 028 Drive flange 1 S30746 Countersunk screw M5...

Страница 55: ...ircuit mounting kit for WEG AC motor i 120 300 717 001 Pos Order number Description Number 300 089 032 WEG ODG 514T 542 i 120 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Страница 56: ...ircuit mounting kit for WEG AC motor i 180 930 195 001 Pos Order number Description Number 300 089 033 WEG ODG 514T 542 i 180 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Страница 57: ...ircuit mounting kit for WEG AC motor i 240 930 196 001 Pos Order number Description Number 300 089 034 WEG ODG 514T 542 i 240 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Страница 58: ...ircuit mounting kit for WEG AC motor i 300 930 197 001 Pos Order number Description Number 300 089 035 WEG ODG 514T 542 i 300 1 300 089 028 Drive flange 1 S31323 Galvanized screw M6x20 DIN912 4 S30746...

Страница 59: ...umber Description Number S10580 EBM EC motor ZSG40 i168 1 930_158_002 Flange 1 930_158_003 Coupling shaft 1 930_158_004 Flange 1 S30570 Feather key A6x6x60 DIN6885 1 301251 Circlip 20x1 2 DIN471 1 S31...

Страница 60: ...001 Radius circuit for WT 240 x 240 300 104 001 Radius circuit for WT 320 x 320 300 098 001 Radius circuit for WT 400 x 400 300 096 001 Other sizes on request Dimension see chapter 10 90 180 Radius ci...

Страница 61: ...STEIN300_Radius Circuit_06_GB doc 01 2020 61...

Страница 62: ...flects the technical status at the time of printing STEIN Automation reserves the right to make technical alterations STEIN Automation GmbH Co KG Carl Haag Stra e 26 78054 VS Schwenningen Telephone 49...

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