background image

7

Thank You for purchasing this water heater. Properly installed and 

maintained, it should give you years of trouble free service.

abbrevIatIons used

Abbreviations found in this Instruction Manual include :

•  ANSI - American National Standards Institute

•  ASME - American Society of Mechanical Engineers

•  AHRI - Air Condition, Heating and Refrigeration Institute

•  NEC - National Electrical Code

•  NFPA - National Fire Protection Association

•  UL - Underwriters Laboratory

•  CSA - Canadian Standards Association

qualIfIcatIons

qualIfIed Installer or servIce aGencY

Installation  and  service  of  this  water  heater  requires  ability 

equivalent to that of a Qualified Agency (as defined by ANSI below) 

in the field involved. Installation skills such as plumbing, air supply, 

venting, gas supply and electrical supply are required in addition to 

electrical testing skills when performing service.

ansI Z223.1 2006 sec. 3.3.83:

  “Qualified  Agency”  -  “Any 

individual,  firm,  corporation  or  company  that  either  in  person  or 

through a representative is engaged in and is responsible for (a) 

the  installation,  testing  or  replacement  of  gas  piping  or  (b)  the 

connection,  installation,  testing,  repair  or  servicing  of  appliances 

and equipment; that is experienced in such work; that is familiar 

with  all  precautions  required;  and  that  has  complied  with  all  the 

requirements of the authority having jurisdiction.”

If you are not qualified (as defined by ANSI above) and licensed or 

certified as required by the authority having jurisdiction to perform 

a  given  task  do  not  attempt  to  perform  any  of  the  procedures 

described in this manual. If you do not understand the instructions 

given  in  this  manual  do  not  attempt  to  perform  any  procedures 

outlined in this manual.

IcoMM™ & bacnet coMpatIble

This water heater is compatible with the iCOMM™ remote monitoring 

system. The iCOMM™ system hardware and monitoring  service is 

purchased separately. It allows users to monitor critical operational, 

diagnostic and energy usage data from a secure web site.

The iCOMM™ system can automatically notify selected personnel 

via  email  and/or  cellular  phone  text  messages  if  operational 

problems or user defined Alert Conditions occur.

iCOMM™ system hardware is compatible with BACnet compliant 

supervisory controls and building management systems. For more 

information call 888 928-3702.

preparInG for the InstallatIon

1.  Read the entire manual before attempting to install or operate 

the  water  heater.  Pay  close  attention  to  the  General  Safety 

Information on page 4 through 6. If you don’t follow the safety 

rules, the water heater may not operate safely. It could cause 

property damage, injury and/or death.

This manual contains instructions for the installation, operation, 

and maintenance of the water heater. It also contains warnings 

throughout  the  manual  that  you  must  read  and  be  aware  of. 

All  warnings  and  all  instructions  are  essential  to  the  proper 

operation of the water heater and your safety.

 

Detailed  installation  diagrams  are  also  found  in  this  manual. 

These  diagrams  will  serve  to  provide  the  installer  with  a 

reference. It is essential that all venting, water piping, gas piping 

and wiring be installed as shown.

Particular  attention  should  be  given  to  the  installation  of 

thermometers at the locations indicated in the piping diagrams 

as these are necessary for checking the operation of the water 

heater.

The  principal  components  of  the  water  heater  are  identified 

in  Features And  Components  on  page  8  in  this  manual.  Use 

this reference to locate and identify various components on the 

water heater.

See the Installation Checklist and Troubleshooting on page 50. 

By  using  this  checklist  the  user  may  be  able  to  make  minor 

operational adjustments and avoid unnecessary service calls. 

However,  service  and  diagnostic  procedures  should  only  be 

performed by a Qualified Service Agency.

note:

 Costs to correct installation errors are not covered under 

the limited warranty.

2.  Be sure to turn off power when working on or near the electrical 

system of the water heater. Never touch electrical components 

with wet hands or when standing in water.

3.  The  installation  must  conform  to  all  instructions  contained  in 

this  manual  and  the  local  code  authority  having  jurisdiction. 

These shall be carefully followed in all cases. Authorities having 

jurisdiction  should  be  consulted  before  installation  begins  if 

there are any questions regarding compliance with local, state 

or national codes.

In the absence of local codes, the installation must comply with 

the current editions of the National Fuel Gas Code, ANSI Z223.1/

NFPA 54 and the National Electrical Code, NFPA 70 or CAN/

CSA-B149.1,  the  Natural  Gas  and  Propane  Installation  Code 

and CSA C22.1, the Canadian Electrical Code. All documents 

are available from the Canadian Standards Association, 8501 

East  Pleasant  Valley  Road,  Cleveland,  OH  44131.  NFPA 

documents are also available from the National Fire Protection 

Association, 1 Batterymarch Park, Quincy, MA 02269.

4.  If  after  reading  this  manual  you  have  any  questions  or  do 

not  understand  any  portion  of  the  instructions,  call  the  toll 

free  number  on  the  back  cover  of  this  manual  for  technical 

assistance. In order to expedite your request, please have the 

full Model, Serial and Series number of the water heater you 

are working with available for the technician. This information is 

located on the water heater’s rating plate.

5.  Carefully  plan  the  placement  of  the  water  heater.  Examine 

the  location  to  ensure  that  it  complies  with  the  requirements 

in  Locating The  Water  Heater  on  page  10  and  the  Rough  In 

Dimensions on page 9.

.

6.  For installation in California this water heater must be braced or 

anchored to avoid falling or moving during an earthquake. See 

instructions for correct installation procedures. Instructions may 

be obtained from California Office of the State Architect, 1102 Q 

Street, Suite 5100, Sacramento, CA 95811.

7.  Massachusetts Code requires this water heater to be installed in 

accordance with Massachusetts 248-CMR 2.00: State Plumbing 

Code and 248-CMR 5. See Commonwealth of Massachusetts 

on page 22.

IntroductIon

Содержание she100

Страница 1: ...TECHNICAL AND WARRANTY QUESTIONS SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOU ARE UNSUCCESSFUL CALL THE TECHNICAL SUPPORT PHONE NUMBER SHOWN ON THE WATER HEAT...

Страница 2: ...Filling the Water Heater 20 Venting 20 Installation Requirements Commonwealth of Massachusetts 22 Commonwealth of Massachusetts 22 Installation of Carbon Monoxide Detectors 22 Approved Carbon Monoxide...

Страница 3: ...birth defects or other reproductive harm and requires businesses to warn of potential exposure to such substances This product contains a chemical known to the State of California to cause cancer birt...

Страница 4: ...ny electrical appliance connected to the hot water system If hydrogen is present there will probably be an unusual sound such as air escaping through the pipe as the water begins to flow There should...

Страница 5: ...5 General safety information...

Страница 6: ...h NFPA 54 Use joint compound or Teflon tape compatible with propane gas Fire and Explosion Hazard Turn off gas lines during installation Contact a qualified installer or service agency for installatio...

Страница 7: ...stallation diagrams are also found in this manual These diagrams will serve to provide the installer with a reference It is essential that all venting water piping gas piping and wiring be installed a...

Страница 8: ...rface Igniter I Junction Box J Gas Valve Assembly K Display Board L Top Plastic Enclosure Z T P Relief Valve AA Rating Plate BB Labels CC Drain Valve DD Vent Terminal EE Drain Pan FF Anode Rod GG Insu...

Страница 9: ...W C 3 48kPa Minimum Supply Pressure for Natural Gas 3 50 87kPa Minimum Supply Pressure for Propane Gas 8 00 1 99kPa Minimum pressure must be maintained under both load and no load dynamic and static...

Страница 10: ...supply See Power Supply on page 14 for requirements 8 Locate the water heater where an adequate supply of fresh air for combustion and ventilation can be obtained See Combustion Air and Ventilation on...

Страница 11: ...r death Do not apply insulation to the top of the water heater as this will interfere with safe operation of the blower assembly Do not cover the outer door thermostat or temperature pressure relief v...

Страница 12: ...do not take in to account the presence of louvers grilles or screens in the openings The required size of openings for combustion ventilation and dilution air shall be based on the net free area of e...

Страница 13: ...nstalled in the enclosure When ducts are used they shall be of the same cross sectional area as the free area of the openings to which they connect The minimum dimension of rectangular air ducts shall...

Страница 14: ...pply If the Hot and Neutral wires in the 120 VAC power supply are reversed the control system will declare a Fault condition and lock out heating operation will be disabled until the power supply is c...

Страница 15: ...ines meeting the National Sanitation Foundation requirements are designed to operate with water flow pressures between 15 and 25 pounds per square inch 103 kPa and 173 kPa Flow pressures above 25 poun...

Страница 16: ...overed under the limited warranty Thermal expansion can also cause intermittent temperature pressure relief valve operation water discharged from the valve due to excessive pressure build up This cond...

Страница 17: ...locked or reduced in size under any circumstances Excessive length over 30 feet 9 14 m or use of more than four elbows can cause restriction and reduce the discharge capacity of the valve No valve or...

Страница 18: ...systems use pressures that exceed 14 W C 1 2 PSI Gauge These systems must use field supplied regulators to lower the gas pressure to less than 14 W C 1 2 PSI Gauge Appliances require gas regulators t...

Страница 19: ...utlet of the condensate drain does not create a slippery condition which could lead to personal injury CONDENSATION WARNING THIS WATER HEATER IS A CONDENSING UNIT AND REQUIRES A DRAIN TO BE LOCATED IN...

Страница 20: ...ided in Figures 15 16A 16B and 17 Plan the vent system layout so that proper clearances are maintained from plumbing and wiring Vent pipes serving power vented appliances are classified by building co...

Страница 21: ...and terminal location as detailed in this manual have been met Carefully inspect the entire venting system for any signs of cracks or fractures particularly at joints between elbows and other fitting...

Страница 22: ...ent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size gas vent directly below Keep clear of all ob...

Страница 23: ...to building or combustion air inlet to any other appliance 6 inches 15 cm for appliances up to 10 000 Btu hr 3 kW 12 inches 30 cm for appliances between 10 000 Btu hr 3 kW and 100 000 Btu hr 30kW 36 i...

Страница 24: ...into building or combustion air inlet to any other appliance 6 inches 15 cm for appliances up to 10 000 Btu hr 3 kW 12 inches 30 cm for appliances between 10 000 Btu hr 3 kW and 100 000 Btu hr 30 kW...

Страница 25: ...ENT PIPE READ THE VENT PIPE MANUFACTURER S INSTALLATION INSTRUCTIONS 1 After the points of termination have been determined use the cover plates as templates to mark the holes for the vent pipes to be...

Страница 26: ...on must be no closer than 24 61cm The specifications are displayed in Figures 18 and 19 NOTE Exhaust vent terminal is installed using the same procedure Flat Roof Installation On flat roof installatio...

Страница 27: ...may cause intermittent operation INSTALLATION PROCEDURE 1 ROOF TERMINATION see Figure 24 1 Determine best location for termination kit NOTE Roof termination is preferred since it is less susceptible t...

Страница 28: ...nts shrubs or air conditioning equipment Termination kit positioned so it will not be affected by wind eddy that may allow recirculation of combustion products or airborne leaves or light snow Termina...

Страница 29: ...nsion more than 60 1 5 m See Figure 21 Do not use field supplied couplings to extend pipes Airflow restriction will occur and the heater pressure switch may cause intermittent operation 7 Cement heate...

Страница 30: ...distance is maintained The air intake screen can be removed for space heating at cold climate installation to prevent potential air intake freeze up If air intake screen is removed during winter to p...

Страница 31: ...inches 15 2cm and above PRIMER It is recommended that Tetrahydrofuran THF be used to prepare the surfaces of pipe and fittings for solvent welding Do not use water rags gasoline or any other substitut...

Страница 32: ...distance and make a second mark as the primer and cement will most likely destroy your first one Apply primer to the surface of the pipe and fitting socket with a natural bristle brush This process so...

Страница 33: ...exhaust elbow and for obstructions in the exhaust venting and exhaust vent terminal Also verify that the vent length does not exceed the maximum allowed as shown in the Vent Section of this manual BLO...

Страница 34: ...RORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING Power Vent Wiring Schematic Figure 35 THIS WATER HEATER IS POLARITY SENSITVE BEFORE APPLYING ELECTRICITY TO THIS...

Страница 35: ...INSTRUCTIONS 1 Set the thermostat to the lowest setting 2 Set the ON OFF switch on the control panel to the OFF position 3 Turn off all electrical power to the appliance if service is to be performed...

Страница 36: ...supply to the water heater must be turned off and on again to reset the control system Contact your dealer or servicer if continued high limit switch operation occurs It is recommended that lower wate...

Страница 37: ...orage tank Heating cycles and ignition are managed by the control system The ECO energy cut out Flame Sensor pressure switches and Temperature Probe is monitored by the control system The Combustion B...

Страница 38: ...gniter is being energized The Igniter has been energized and the control system has sensed the required minimum igniter current The check mark icon is visual confirmation of minimum igniter current GA...

Страница 39: ...the control system Note Cycling power will not reset the control system if the condition that caused the Fault has not been corrected Control System Menus From the Desktop screen pressing the Operatio...

Страница 40: ...t and description of control system menus Use the Up and Down Buttons to view all control system menus from the Main Menu With Temperatures menu selected highlighted in black in the Main Menu screen p...

Страница 41: ...rrent Operating State see Table 10 for a description of the various operational states ECO Contact Blocked Inlet PS Blocked Outlet PS Blower Prover PS displays the current state of the switch contacts...

Страница 42: ...he control system water heater has been energized Burner On Time Total accumulated time the control system has been in the heating operating state burner run time Cycle Count Total accumulated count o...

Страница 43: ...ew details for each Fault or Alert message stored Note fault history memory is cleared after 30 days 1 Blocked Air Intake A7 51 mins ago 2 Blocked Exhaust A8 54 mins ago 3 Low Gas Pressure A6 57 mins...

Страница 44: ...Contact Information Yes Change Contact Name Change Contact Phone Current Contact Info 000 000 0000 Access Code UPDATE CANCEL Service Contact Information Using the UP and DOWN buttons select highlighte...

Страница 45: ...a A concentration of sulfate in the supply water b Little or no dissolved oxygen in the water c A sulfate reducing bacteria which has accumulated within the water heater this harmless bacteria is non...

Страница 46: ...d anode rod can extend the life of your water heater Inspection should be conducted by a qualified technician and at a minimum should be checked annually after the warranty period Artificially softene...

Страница 47: ...t 4 Connect a hose to the drain valve and terminate it to an adequate drain 5 Ensure the drain hose is secured before and during the entire flushing procedure Flushing is performed with system water p...

Страница 48: ...emperature Pressure Relief Valve on page 17 for instructions on replacement DISCHARGE PIPE TEMPERATURE PRESSURE RELIEF VALVE Figure 38 If the Temperature Pressure Relief Valve on the water heater weep...

Страница 49: ...drain valve may be due to the valve being slightly opened F The drain valve may be leaking at the tank fitting G Leakage from recirculation plug or pipe connection H Leakage from the plug under the cl...

Страница 50: ...rgized and will coast to a stop 13 Thecontrolsystemnowentersthestandbymodewhilecontinuing to monitor the internal storage tank water temperature and the state of other system devices If the tank tempe...

Страница 51: ...em Igniter is energized for warm up period 24 V Gas Valve is energized gas flows to Main Burner Is flame sensed at the Main Burner control system monitors the flame sensor Control System Locks Out Dis...

Страница 52: ...a Fault condition it will display a Fault message on the control system s LCD with an exclamation mark The control system will lock out and disable heating operation until the condition is corrected T...

Страница 53: ...urface igniter is at ignition temperature causing delayed ignition which can cause a fire or explosion mark The water heater will continue to operate during an Alert condition but the water heater mus...

Страница 54: ...CHANGE BACK ADVANCED Ignition Failure Fault occurred 2 mins ago The water heater has failed to ignite the burner Call a service professional Your Company Name Here press DOWN for more The control syst...

Страница 55: ...e tube Combustion Blower is not running when energized Loose or open wiring to Combustion Blower CHANGE BACK ADVANCED Blower Prover Open Fault occurred 2 mins ago The blower prover switch remains open...

Страница 56: ...56 Notes...

Страница 57: ...57 Notes...

Страница 58: ...58 Notes...

Страница 59: ...e heater is connected to unless an effective method of controlling thermal expansion is also installed at the heater s and operational at all times The temperature and pressure relief valve installed...

Страница 60: ...60 www statewaterheaters com 500 Tennessee Waltz Parkway Ashland City TN 37015 Tech Support 800 527 1953 Parts 800 433 2545 Copyright 2012 State Water Heaters All rights reserved...

Отзывы: