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6

 

•  When communicating with outdoors by means of vertical ducts, each 

opening shall have a free area of not less than one square inch per 

4,000 Btu per hour (551 mm

2

/kW) (35 square inches per gallon of oil 

consumed per hour) of total input rating of all appliances in the enclosure.

 

•  If  horizontal  ducts  are  used,  each  opening  shall  have  a  free 

area  of  not  less  than  one  square  inch  per  2,000  Btu  per  hour 

 

(1,101 mm

2

/kW) (70 square inches per gallon of oil consumed per 

hour) of total input of all appliances in the enclosure, fig. 5.

FIGURE 5.

FLUE GAS VENTING

In the absence of any local codes, regulations, or vent pipe or chimney 

manufacturer's  recommendations,  for  oil  fired  equipment,  follow  the 

suggestions below for designing and installing a venting system.

For these water heaters, it is recommended that an adequate chimney be 

used for venting the flue gases. Type B, double wall, vent pipe should be 

used as the vent connector pipe. However, where no chimney is available, 

vent pipe  may be used to construct a vent.

Where an existing chimney or vent is to be used, be sure that the chimney 

or vent has adequate capacity for the number  and sizes of appliances 

being vented through it. Inspect the chimney or vent and remove all soot 

or other obstructions which will retard free draft.

VENT CONNECTOR AND DRAFT REGULATOR

The chimney or vent connector diameter should be the same size as the 

heater flue outlet, see Table 4. A minimum rise of 1/4" per foot (21mm/M) 

of horizontal connector length must be maintained between the heater 

and  chimney  opening,  fig.  6. The  connector  length  should  be  kept  as 

short as possible.

TABLE 4. SUGGESTED VENT CONNECTOR SIZES

  

Outlet Diameter

 

 Model Number 

Inches 

(mm)

 

  GPO 86-199* 

152.4

 

GPO 86-245 

203

 

GPO 84-315/315A 

203

 

GPO 75-385/385A 

203

 

GPO 75-455/455A 

203

 

GPO 69-700/700A 

10 

254

*  These models are factory supplied with a flue reducer which should

 

be installed on the top cover.

In venting systems where a continuous or intermittent back (positive) draft 

is found to exist, the cause must be determined and corrected. In some 

cases, a special vent cap may be required.

If the back draft cannot be corrected by normal methods or if a suitable 

draft cannot be obtained, additional make up air must be provided to the 

room to assure proper venting and combustion.

Note: A negative draft must be maintained in the vent piping.

The barometric draft regulator must be installed in the same room 

as  the  heater,  fig.  6.  Locate  the  regulator  as  close  as  possible  to 

the heater and at least 18" (457.2 mm) from a combustible ceiling 

or  wall.   A  manually  operated  damper  should  not  be  placed  in  the 

chimney connector.

      

PROPER VENT CONNECTOR INSTALLATION 

FIGURE  6.

CHIMNEY 

The  oil-fired  water  heater  must  be  connected  to  a  chimney  built  in 

accordance with accepted building code practice or listed factory built type, 

Table 5. The exit point of the chimney flue gas must be at least 3' (0.91 

M) above the highest point where it passes through the roof of a building. 

Also, it must be at least 2' (0.61 M) higher than any portion of a building 

within 10' (3.05 M) of the  chimney.

MULTIPLE HEATER FLUES

When two or more oil-fired water heaters are connected to a single chimney 

or vent there shall be sufficient  draft available for safe combustion and 

removal of combustion products to the outdoors from each heater. Refer 

to local codes for connection details.

Only one oil-fired water heater should be connected to any one type L 

venting system.

A  draft  regulator  shall  be  provided  for  each  oil-fired  water  heater  in  a 

multiple  heater system.

 

DANGER

INCORRECT INSTALLATION CAN CAUSE IMPROPER OPERATION, 

FIRE, 

ASPHYXIATION, SERIOUS PERSONAL INJURY OR DEATH. NEVER 

OPERATE THIS WATER HEATER UNLESS IT IS PROPERLY VENTED 

TO THE OUTDOORS AND HAS ADEQUATE COMBUSTION AIR SUPPLY.

  

 

 

 

 

             Oil              Equivalent             Output             Square & Rectangle

 

 

             Firing              Heat Input              Heat                     Stack 

               Round Stack                   Minimum

 

Model 

             Rate   

            Rate                Rate                     Dimension                  Diameter                      Height

 

Number 

(GPH) (LPH)  Btuh  kW  Btuh  kW  Inches 

mm 

Inches  mm 

Feet  Metres

 

GPO 86 -199 

1.42 

5.38 

199,000  58  159,200 

47  8 1/2 X 8 1/2  216 x 216 

228.6 

20 

6.1 

 

  GPO 86 -245 

1.75 

6.62 

245,000  72  196,000 

57  8 1/2 X 8 1/2  216 x 216 

228.6 

20 

6.1 

 

  GPO 84-315 (A) 

2.25 

8.52 

315,000  92  252,000 

74 

8 1/2 X 13 

216 x 330 

10 

254 

30 

9.1 

 

  GPO 75 -385 (A) 

2.75 

10.41  385,000  113  308,000 

90 

8 1/2 X 13 

216 x 330 

10 

254 

30 

9.1 

 

  GPO 75 -455 (A) 

3.25 

12.30  455,000  133  364,000  107 

13 X 13 

330 x 330 

12 

304.8 

35 

10.7 

 

  GPO 69 -700 (A) 

18.93  700,000  205  560,000  164 

13 X 18 

330 x 457 

14 

355.6 

40 

12.2

  

TABLE 5. USUAL CHIMNEY SIZES FOR UNITS

Содержание GPO 69-700A

Страница 1: ...ER FOR HOT WATER SUPPLY Installation Operation Service Maintenance MODELS GPO 86 199 THRU GPO 69 700 A CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE USING APPLIANCE 500 Tennessee Waltz Parkway Ashland City TN 37015 www statewaterheaters com Phone 1 800 821 2017 Fax 1 800 433 2515 ...

Страница 2: ...50 2357 2063 1833 1650 1500 1375 1269 1179 GPO 700 000 69 80 GPH 1677 1341 1118 958 838 745 671 610 559 516 479 69 700 A 205 261 LPH 6347 5077 4231 3627 3173 2821 2539 2308 2116 1953 1813 ALL DIMENSIONS IN INCHES mm Model numbers followed by the suffix A indicates the optional A S M E tank construction TABLE 1 NOMINAL MODEL DIMENSIONS GPO 86 199 GPO 86 245 GPO 84 315 A GPO 75 385 A GPO 75 455 A GP...

Страница 3: ...burner and controls are listed by Underwriters Laboratories Inc Accordingly the burner bears one of the UL labels indicating periodic inspection of the production of this equipment All ASME tanks are built to the standards of Section IV of the American Society of Mechanical Engineers code and are stamped with their symbol The National Board of Boiler and Pressure Vessel Inspectors papers are furni...

Страница 4: ...AL COMPONENTS WITH WET HANDS OR WHEN STANDING IN WATER WHEN REPLACING FUSES ALWAYS USE THE CORRECT SIZE FUSE FOR CIRCUIT If it is necessary to reset the safety primary control depress red button one time only If burner does not operate after depressing red button one time call service agent INSTALLATION REQUIRED ABILITY INSTALLATION OF SERVICE OF THIS WATER HEATER REQUIRES ABILITY EQUIVALENT TO TH...

Страница 5: ...e inches 2 All Air From Outdoors The confined space shall be provided with two permanent openings one in or within 12 of the top of the enclosure and one in or within 12 of the bottom The openings shall communicate directly or by means of ducts with outdoors or such spaces that freely communicate with outdoors If the appliance room is located against an outside wall and the air openings communicat...

Страница 6: ... or if a suitable draft cannot be obtained additional make up air must be provided to the room to assure proper venting and combustion Note A negative draft must be maintained in the vent piping The barometric draft regulator must be installed in the same room as the heater fig 6 Locate the regulator as close as possible to the heater and at least 18 457 2 mm from a combustible ceiling or wall A m...

Страница 7: ... diagrams on pages 14 18 Contact the local plumbing authority DRAIN VALVE AND ACCESS PANELS The heaters are equipped with a 3 4 NPT drain valve mounted above and to the left of the oil burner see FEATURES page 2 An access panel is located above and to the left of the oil burner and covers the flame observation port fig 7 A plug is inserted into the flame observation port and must be removed in ord...

Страница 8: ...g runs which includes lift as shown in Table 7 TABLE 7 Distance Max Distance Max Tank Run length Tank Run Length Bottom Ft M Bottom Ft M Below Below Pump 3 8 1 2 Pump 3 8 1 2 Plug O D O D Plug O D O D Ft M Tubing Tubing Ft M Tubing Tubing 1 0 3 74 22 5 100 30 4 9 2 7 51 15 5 100 30 4 2 0 6 71 21 6 100 30 4 10 3 0 48 14 6 100 30 4 3 0 9 69 21 0 100 30 4 11 3 3 45 13 7 100 30 4 4 1 2 66 20 1 100 30 ...

Страница 9: ...for single pipe or two pipe installations either lift or gravity feed On gravity feed installations the inlet pressure is not to exceed 3 psig On one pipe lift installations the lift is not to exceed 8 ft The two stage pumps are for two pipe lift installations where the inlet vacuum does not exceed 20 hg vacuum AIR BLEED PROCEDURE Refer to oil burner manual OPERATION GENERAL Never operate the heat...

Страница 10: ...during heavy draws FIGURE 18 THERMOSTAT adjustable set for desired water temperature It is suggested the thermostat be turned to the lowest setting which satisfies the hot water requirements of the system This helps minimize scale formation in the heater HIGH LIMIT not adjustable manual reset factory set to cutout at 195 F 90 5 C If the high limit is actuated the safety primary control will cause ...

Страница 11: ...be shut down and exposed to freezing temperatures Maintenance and service procedures may also require draining the heater 1 Turn off the oil burner electrical disconnect switch If required for draining the heater turn off the oil line supply valve 2 Open a nearby hot water faucet until the water is no longer hot 3 Close the cold water inlet valve 4 Open the heater drain valve 5 If the heater is be...

Страница 12: ...3 16 vent hole in handle A stainless steel screw is included with the Flo Jug kit This screw is to be installed in the vent hole when Flo Jug is not in use Remove drain valve from heater and insert a 3 4 x 4 drain nipple Connect the clamp 1 I D x 3 hole to Flo Jug and drain nipple 3 Lift the Flo Jug to the POUR POSITION and permit the UN LIME to flow into the heater as rapidly as possible Be sure ...

Страница 13: ...n chamber lining 4 Remove oil burner assembly and using a vacuum cleaner remove all loose soot from combustion chamber area Avoid contact with combustion chamber as it can be damaged quite easily If flange gasket is damaged replace with State Part No 24165 5 Upon completion of cleaning reassemble the heater It may be necessary to apply new sealer tape to the top cover to ensure proper venting New ...

Страница 14: ...TION WITH OR WITHOUT BUILDING RECIRCULATION DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURES AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 10 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES NOTE WHEN USING A STATE T 140 200 350 OR 400 STORAGE TANK USE LOWER 3 4 19 mm OPENING FOR TANK...

Страница 15: ...E TEMPERATURES AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 10 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES WIRING DIAGRAM FOR 180 F 82 2 C LOOP IF USED INSET A INSTALL THERMAL EXPANSION TANK IN COLD WATER SUPPLY LINE IF CHECK VALVE OR PRESSURE REDUCING VALVE IS USED IN SUPPLY INSET B VACUUM R...

Страница 16: ...FE TEMPERATURES AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 10 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES WIRING DIAGRAM FOR 180 F 82 2 C LOOP IF USED INSTALL IN ACCORDANCE WITH LOCAL CODES WIRING DIAGRAM FOR TEMPERED WATER LOOP IF USED INSET A INSTALL THERMAL EXPANSION TANK IN COLD WATER S...

Страница 17: ...FE TEMPERATURESAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 10 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VALVE FOR HOT WATER SUPPLIED TO FIXTURES INSET B VACUUM RELIEF VALVE INSTALL PER LOCAL CODES INSET A INSTALL THERMAL EXPANSION TANK IN COLD WATER SUPPLY LINE IF CHECK VALVE OR PRESSURE REDUCING VALVE IS USED IN SUPPLY WIRING DI...

Страница 18: ...OL IN AN UNINSULATED TEE BEYOND THE DISHWASHING MACHINE TAKEOFF IN THE SANITIZING LOOP CONTROL SHOULD BE SET AT 185 F 85 C NOTE 3 ADJUST PLUG COCK SO THE SANITIZING LOOP FLOW RATE DOES NOT CAUSE UNNECESSARY TURBULENCE IN THE TANK NOTE 4 IF TEMPERED WATER IS RECIRCULATED RETURN LINE SHOULD BE CONNECTED AT POINT A WIRING DIAGRAM FOR 180 LOOP IF USED INSET A INSTALL THERMAL EXPANSION TANK IN COLD WAT...

Страница 19: ...nits with the higher water flow may have a shortened life Unions and T P valves shown in piping diagrams are not included in the manifold kits Dimensions shown are for minimum space occupied by complete assemblies Service space in front of units must be added DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE TEMPERATURES AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 10 IF HIGHER PREHEA...

Страница 20: ...xcessive water pressure Excessive water temperature Faulty relief valve Excessive water pressure is the most common cause of relief valve leakage It is often caused by a closed system If a check valve is in the inlet system it will not permit the expanded hot water volume to equalize pressure with the main The relief valve must release this water or the water heater or plumbing system will be dama...

Страница 21: ...ust be reset before trying again for ignition When this occurs allow about 5 minutes for safety heater to cool before depressing the red safety button Depress red button one time only If burner does not operate after depressing red button one time check combustion chamber If combustion chamber is soaked with oil the combustion chamber must be replaced Some of the possible reasons for flame failure...

Страница 22: ...nting screws slightly and shift Noisy fuel pump in different positions until noise is eliminated Operation Retighten mounting screws Air in inlet line Check all connections Use only good flare fittings Tank turn on two line pipe system and inside tank Install return line hum eliminator Partially clogged strainer or filter Remove and clean strainer Air leak in intake line Tighten all fittings Air l...

Страница 23: ...199 245 315 385 455 700 AND GPO 315A 385A 455A 700A ITEM NO 6 ITEM NO 11 REPLACEMENT PARTS LIST CLEANOUT ASSEMBLY OIL STATE WATER HEATERS 500 Tennessee Waltz Parkway Ashland City TN 37015 Phone 800 821 2017 Fax 800 644 9306 www statewaterheaters com ...

Страница 24: ...260 181260 181260 181260 181260 8Plug Observation 41377 1 41377 1 41377 1 41377 1 41377 1 41377 1 9Reducer Flue 99767 2 76707 1 10 Valve Drain 9003906015 9003906015 9003906015 9003906015 9003906015 9003906015 11 Valve Relief 9005899205 9005903205 9005903205 9005903205 9005903205 9006187205 12 Instruction Manual 195092 003 195092 003 195092 003 195092 003 195092 003 195092 003 13 Thermostat with E ...

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