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RW30110

RW30112

RW30120

ROBOTIC WELDER

afety

, O

peratiOn

and

aintenance

USer'S ManUaL

The Stanley Works 2008

69893 4/2013 ver 6

Содержание RW30110

Страница 1: ...RW30110 RW30112 RW30120 ROBOTIC WELDER Safety Operation and Maintenance USER S MANUAL Copyright The Stanley Works 2008 69893 4 2013 ver 6...

Страница 2: ......

Страница 3: ...ERSION 12 CONNECTING THE WIRE FEED WELDING TIP TO THE RW30 13 SETTING THE STICK OUT 13 OPERATING THE RW30 THE CHARLIE CONTROL UNIT 14 INFORMATION ON DATA TRACKING 16 MANUAL DATA ENTRY 16 AUTOMATIC DAT...

Страница 4: ...n manufactured in conformity with Wurde hergestellt in bereinstimmung mit Est fabriqu conform ment Ha sido fabricado de acuerdo con E stata costruita in conformit con Directive Standards Richtlinie St...

Страница 5: ...ructions in an area accessible to the operator and mainte nance personnel This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that fol...

Страница 6: ...r insulated safety gloves that are both dry and without any holes plus body protection Insulate yourself from the work piece and from the ground with appropriate insulation materiel to prevent any phy...

Страница 7: ...at arc Wear protective clothing made of appropriate fire proof materiel and protective shoes FUMES AND GASES Welding produces fumes and gases Inhaling these substances can be damaging to your health A...

Страница 8: ...ylinders of compressed gas and associated equipment and the other publications listed in the safety standards WELDING CAN CAUSE FIRE OR EXPLOSIONS Welding container like objects such as tanks drums or...

Страница 9: ...PARTS Moving engine parts such as fans rotors and driving belts can cause serious hand injury Articles of loose clothing can also get caught up in them Keep all trap doors panels properly in place or...

Страница 10: ...on the electric board Before manipulating cards or other components connect an earth wire to the earth terminal Use antistatic packing material for storing moving or transporting PC cards Magnetic fie...

Страница 11: ...s and accidental surface defects on treads rail butt joints lateral wears track devices or the deposits of safety stainless steel beads The RW30 controls the motorized movement of the welding head in...

Страница 12: ...nd engage the stop pin to the rack 4 Set anti slip bolt 5 Assemble the mounting brackets by disengaging the stop pin inserting the two brackets together and engaging the stop pin to secure Summary of...

Страница 13: ...lding tip into the support 2 Support swivel blocking lever 3 Support stick out lever SETTING THE STICK OUT The ideal setting is 30 mm Use the template markers to check for proper distance Adjusting th...

Страница 14: ...machine dialog Its 5 metre shielded mains cord can be wrapped around its tubular shaped chassis The Charlie control unit is adapted for on site work Its protec tion rating classifies it for uses under...

Страница 15: ...sor from right to left LINE PK TRACK DATA Examples moving forward through the operator dialogue VALID PK Examples moving back through the operator dialogue LINE STOP In welding mode Example momentary...

Страница 16: ...e unit and scroll to the IMPRESSION step available by the automatic detection by the system of the presence of a printer 5 Select the output mode Welding number Operator ID Date All 6 Confirm choice u...

Страница 17: ...ing our bead by bead Realization with or without surrounding Changing welding modes by pressing OPERATION Memories Test HELLO or CTRL PROG x xxx CHARLIE Nxxxxxxx NO ALIGNMENT ALIGNMENT OK or Validate...

Страница 18: ...each bead distance in mm 1 mm equals to 0 04 inch and estimate welding time in minutes Welding mode choice bead by bead YES or continue NO If YES welding bead by bead Torch is moving at the be ginnin...

Страница 19: ...us press the RESET key Welding speed displayed cm min 1 cm min equals to 0 4 inch min adjustable value in the parameter menu RETURN TORCH TO INITIAL POINT END LAYER N 1 LAYER N 2 VAL NEUTRAL POINT TRA...

Страница 20: ...place the torch in Parking position If VALID key is pressed torch will move to Parking posi tion If RESET key is pressed back to message STOP AND RESTART OF WELDING CYCLE During the welding in whatev...

Страница 21: ...llowed step Raise the number of beads The step is smaller than the minimal allowed step Reduce the number of beads These 2 values can be modified in the parameters menu The number of beads must be sup...

Страница 22: ...ion out of service Check the alimentation s tension normally 27V in CC Call our After Sales Dpt The welding support head does not move on one or several axis PROBABLE CAUSE CHECKS AND REMEDYS Charlie...

Страница 23: ...connexions and the PGA s alimentation cable Charlie box Try with another Charlie box Check if the welding command light is alight on the interface card Link cable between the TRANSLAMATIC and the Cha...

Страница 24: ...for applications for which it was not intended In addition to the Safety Precautions in this manual observe the following for equipment protection and care NOTICE SPECIFICATIONS RW30110 RW30112 Power...

Страница 25: ...FOLLOWING Part No Description 70719 Heater Element 110 V 400 W 70720 Thermostat Red 70718 Back Cover 70717 Front Cover 70721 Screw Kit 70722 Charlie Heater Kit 70723 Butt End Flask 71000 Thermostat Bl...

Страница 26: ...rlie 65443 Pull Gun Head 65444 Torch 4 M 65447 Kit 65449 Stick Out Gauge 65450 Serial Parallel Option 65451 Stick Holder 65452 Rotary Head Kit 65453 Pre Heater Ramp 65457 Welding Current Kit 66642 Pul...

Страница 27: ...otor Y 64962 Motor Board 64961 Trigger Cord 70780 Power Cord Primary 70781 Rack 66551 Includes Pinion Below PGA Cable 70787 Charlie Cable 68208 Motor Board Cable 70786 Power Supply Cord 70785 Y axis P...

Страница 28: ...ide ambient temperature is below 10 C 14 F allow the unit to warm up until the left power light comes on indicating the unit is safe to use Do not operate the unit when the left power light is off wit...

Страница 29: ...Axis 9 66536 1 Chain Conduit 66537 1 Clamp for Chain Conduite not show 10 70718 1 Back Cover 11 70717 1 Front Cover Item Part No Qty Description 12 64988 1 Cover 13 69818 1 Left Side Assembly 14 69819...

Страница 30: ...515 1 Rear Beam 2 66519 1 Front Beam 3 66517 1 Protection Plate 4 66531 1 X Axis Slide 5 66528 1 X Axis Screw 6 7 66529 1 Nut 8 66535 1 Coupling Y Axis 9 66536 1 Chain Conduit 10 66537 1 Clamp for Cha...

Страница 31: ...59 4 27 Screw TBHC M4 10 ATC01120233 4 28 Washer MU N6 APG01120296 4 29 Isolating Cap ATC09600002 4 1 Engine side TAF12500013 Aluminium 1 2 Engine cards unit X Y and Interface TAF12500015 1 3 Conic St...

Страница 32: ...E 25 513 APG01120036 2 29 Flat slice M14 DIN 6798 APG01120326 2 30 Nut H M14 DIN 934 APG01120200 2 31 Orange light 10 mm ATC05060108 1 1 Ball bearing side TAF12500012 Aluminium 1 2 Alimentation 27V AT...

Страница 33: ...0412 2 D 5 Nut H M4 DIN 934 APG02140092 1 D 6 Star washer M4 DIN 6798 APT01120002 3 D 7 Column F F M4 15 APG01120355 2 D 8 Column M F M4 15 APG01120378 1 D 9 Nylon washer M4 APG01120261 6 D 10 Column...

Страница 34: ...uerre Support Torche ATC20460009 Aluminium 1 5 Logement Roulement ATC20460016 Aluminium 1 6 Motor ducteur Codeur Y ATC08660013 1 7 Maintien de roulement Moto R ducteur ATC08490037 Aluminium 1 8 Vis ro...

Страница 35: ...35 RW30110 RW30112 RW30120 SUPPORT ASSEMBLY Right Support Assembly Part No 66542 Left Support Assembly Part No 66543 Charlie Control Box Part No 65446 Charlie Heater Part No 70722...

Страница 36: ...36 CLAMP ASSEMBLIES Frog Clamp Assembly Part No 66546 Right Fixed Clamp Part No 66547 Left Pivot Clamp Part No 66548 Right Self Alignment Clamp Part No 66544 Left Self Alignment Clamp Part No 66545...

Страница 37: ...PG04650005 1 J 12 Male indexable lever M10 40 ATC04650018 1 J 13 Female cross pin knob M10 APG04650008 1 J 14 Male T handle M10 ATC04650000 1 J 15 Opening star knob M12 ATC04650019 1 J 16 Screw FHC M4...

Страница 38: ...38 Torch Support Pull Gun Part No 69837 TORCH SUPPORT PULL GUN ILLUSTRATION...

Страница 39: ...l out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the w...

Страница 40: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanleyhydraulic com...

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