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TROUBLESHOOTING

If symptoms of poor performance develop, the fol-
lowing chart can be used as a guide to correct the 
problem.

When diagnosing faults in operation of the Post 
Puller, always check that the hydraulic power 

source is supplying the correct hydraulic fl ow and 
pressure to the post puller as listed in the table.  
Use a fl owmeter known to be accurate.  Check 
the fl ow with the hydraulic oil temperature at least 
80

°

F/27

°

C.

10

Post Puller does not run. 

Power unit not functioning.  

Check power unit for proper fl ow and  

 

 

pressure (3-9 gpm/11-34 lpm, 2000     

  

psi/140 

bar). 

 

Coupler or hoses blocked. 

Remove restriction.

 

Mechanical failure of lift cylinder  

Disassemble post puller and inspect

 

assembly. 

for damaged parts.                          

Post Puller does not pull. 

Power unit not functioning. 

Check power unit for proper pressure 

effectively. 

 

(2000 psi/140 bar).   

 

Couplers or hoses blocked. 

Remove restriction.

Post Puller operates slow. 

Low gpm supply from power unit 

Check power source for proper fl ow

 

 

(3-9 gpm/11-34 lpm).

 

Couplers or hoses blocked. 

Remove restriction.

 

Relief valve set too low. 

Adjust relief valve to 2100-2250 psi

  

/145-155 

bar.

Post Puller gets hot. 

Hot fl uid going through tool. 

Check power unit. Make sure the fl ow 

 

 

rate is not too high causing part of the

 

 

fl uid to go through the relief valve.

 

 

Provide cooler to maintain proper 

 

 

fl uid temperature (140

°

F/60

°

C max).

 

 

Check relief valve setting.

  

Eliminate 

fl ow control devices. 

 

PROBLEM POSSIBLE 

CAUSE 

SOLUTION

Содержание PP10

Страница 1: ...LD RESULT FROM THE IMPROPER RE PAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER 2006 THE STANLEY WORKS ALL RIGHTS RESERVED OPS USA 59020 5 2006 Ver 3 Safety and Operation User s Manual ...

Страница 2: ...ce and rou tine maintenance instructions Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning Accessories 15 Index this page 1 Hydraulic Hose Requirements 6 7 Hydraulic Requirements 8 Operation 9 Parts Drawing 11 Parts List 12 Safety Precautions 2 3 Specification...

Страница 3: ...ained or under the supervision of an instructor Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engage ment of the tool can cause serious injury Always connect hoses to the tool hose couplers before energizing the hydraulic power sourc...

Страница 4: ...alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury This safety alert and signal word indicate a potentially hazardous situation which if not avoided may result in minor or moderate in...

Страница 5: ...ied must never be exceeded All stickers and tags must be read and understood prior to operating the tool The information listed on these stickers and tags must be legible at all times Always replace those that have become worn or damaged Re placements are available from your Stanley distributor LOCAL SAFETY REGULATIONS TOOL STICKERS TAGS PINCH POINT STAY CLEAR OF ALL MOVING PARTS PINCH POINT WARNI...

Страница 6: ...ANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSESARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNEC TIONS MAY CAUS...

Страница 7: ...NES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWA...

Страница 8: ...R8 10 2750 190 3 4 19 Return SAE 100R1 16 1000 69 SAE 100R7 12 1250 86 9 12 34 45 100 200 30 60 3 4 19 Pressure SAE 100R17 12 3000 230 NA NA NA 1 25 4 Return SAE 100R1 16 1000 69 NA NA NA 13 16 49 60 up to 25 up to 8 5 8 16 Pressure SAE 100R2 10 2750 190 SAE 100R8 10 2750 190 3 4 19 Return SAE 100R1 12 1250 86 SAE 100R7 12 1250 86 13 16 49 60 26 100 8 30 3 4 19 Pressure SAE 100R17 12 3000 230 NA N...

Страница 9: ... use the tool for applications beyond its design capacity Always keep critical tool markings such as labels and warning stickers legible Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 175 bar Permit only experienced personnel to perform tool repair Be sure to wipe all...

Страница 10: ...shipping and does not contain packing debris is all that is required OPERATION difficult to connect When possible connect the free ends of operating hoses together 4 Observe all safety precautions 5 Move the hydraulic circuit control valve to the ON position to operate the tool 1 Observe all safety precautions 2 For flanged posts position the base weldment on a flat surface with the post engaged i...

Страница 11: ...hanical failure of lift cylinder Disassemble post puller and inspect assembly for damaged parts Post Puller does not pull Power unit not functioning Check power unit for proper pressure effectively 2000 psi 140 bar Couplers or hoses blocked Remove restriction Post Puller operates slow Low gpm supply from power unit Check power source for proper flow 3 9 gpm 11 34 lpm Couplers or hoses blocked Remo...

Страница 12: ...11 ...

Страница 13: ...ow 90 6 SAE 6 Tube 28 17545 1 Cylinder Base 29 17549 1 Cylinder Bearing 30 17544 1 Adapter Block 31 17529 1 Chain Assy Accessory Item 32 17559 2 Washer 7 8 Narrow Type B 33 17534 2 Modified Capscrew 34 17540 2 Shoulder Screw 35 17543 1 Jaw R H Model PP10100 33452 1 Jaw R H Model PP10100A 36 17542 1 Jaw L H Model PP10100 33453 1 Jaw L H Model PP10100A 37 17541 1 Pivot Block 38 00569 2 Capscrew 5 16...

Страница 14: ...3 9 gpm 11 34 lpm Pressure Range 2000 psi 140 bar Porting 3 8 NPT Female Pipe Thread Connect Size 90 Elbow 3 8 ACCESSORIES 17529 Chain Assy Note Weights dimensions and operating specifications listed are subject to change without notice Where specifications are critical to your application please consult the factory ...

Страница 15: ...rformance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bum pers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by impro...

Страница 16: ...Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon 97267 5698 Phone 503 659 5660 Fax 503 652 1780 ...

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