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Tool operators and maintenance personnel must always comply with the safety precau-
tions given in this manual and on the stickers and tags attached to the equipment.

These safety precautions are given for your safety.  Review them carefully before operat-
ing the tool and before performing general maintenance or repairs.

Supervising personnel should develop additional precautions relating to the specifi c 
work area and local safety regulations.  If so, place the added precautions in the space 
provided on page 4.

In addition to this manual, read and understand safety and operating instructions in the 
Engine Operation Manual furnished with the power unit.

The GT18 Hydraulic Power Unit will provide safe and dependable service if operated in 
accordance with the instructions given in this manual. Read and understand this manual 
and any stickers and tags attached to the Power Unit. Failure to do so could result in 
personal injury or equipment damage.

•  Operator must start in a work area without bystanders. The operator must be familiar with all prohibited work areas such as 

excessive slopes and dangerous terrain conditions.

•  Establish a training program for all operators to ensure safe operation.

•  Do not operate the power unit unless thoroughly trained or under the supervision of an instructor.

•  Always wear safety equipment such as goggles, ear, head protection, and safety shoes at all times when operating the 

power unit and a hydraulic tool.

•  Do not inspect or clean the power unit while it is running.  Accidental engagement of the unit can cause serious injury.

•  Always use hoses and fi ttings rated at 2500 psi/172 bar with a 4 to 1 safety factor. Be sure all hose connections are tight.   

•  Be sure all hoses are connected for correct fl ow direction to and from the tool being used.

•  Do not inspect hoses and fi ttings for leaks by using bare hands. “Pin-hole” leaks can penetrate the skin. 

•  NEVER OPERATE THE POWER UNIT IN A CLOSED SPACE. Inhalation of engine exhaust can be fatal. 

•  Do not operate a damaged, improperly adjusted power unit.

•  Never wear loose clothing that can get entangled in the working parts of the power unit.

•  Keep all parts of your body away from the working parts of the power unit.

•    Keep clear of hot engine exhaust.

•    Do not add fuel to the power unit while the power unit is running or is still hot.

•  Do not operate the power unit if gasoline odor is present.

•  Do not use fl ammable solvents around the power unit engine.

•  Do not operate the power unit within 3.3 ft/1 m of buildings, obstructions or fl ammable objects.

•  Do not reverse tool rotation direction by changing fl uid fl ow direction.

•  Allow power unit engine to cool before storing in an enclosed space.

•  Always keep critical tool markings, such as labels and warning stickers legible.

•    To avoid personal injury or equipment damage, all tool repair, maintenance and service must only be performed by autho-

rized and properly trained personnel.  

SAFETY PRECAUTIONS

5

Содержание GT18

Страница 1: ...ION AND MAINTENANCE SERVICE MANUAL WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2005 The Stanley Wo...

Страница 2: ......

Страница 3: ...FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER WARNING Safety Symbols 4 Safety Precautions 5 Tool Sticke...

Страница 4: ...TION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injur...

Страница 5: ...protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serio...

Страница 6: ...TO START PUSH TO RUN AC 110V 1000W MAX CONTINUOUS TOOL STICKERS TAGS 6 62300 Single Circuit Decal 62302 Power Unit Dash Decal 62302 62318 POWERLINK Only 62300 62305 POWERLINK Only 12v CHOKE DANGER PUL...

Страница 7: ...E OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURS...

Страница 8: ...ice determine the most suitable temperature viscosity characteristics Hydraulic uids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt...

Страница 9: ...Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D 943 1000 Hours Mini...

Страница 10: ...use galvanized pipe ttings or black pipe ttings Use thread tape or pipe joint compound when installing quick disconnect couplings to hose or tool ttings Follow the instructions furnished with the sel...

Страница 11: ...control lever with an actuator The Power Unit provides one circuit with an oil ow of 5 gpm 19 lpm up to 2000 psi 140 bar or 8 gpm 30 lpm up to 2000 psi 140 bar with a factory programmed electronic go...

Страница 12: ...n the OFF position The unit will however start with this switch in either the ON or OFF position Note If the power unit is started in the ON position the 110 volt AC outlet will not funtion unless the...

Страница 13: ...ons in the engine maintenance and operation manual furnished with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For powe...

Страница 14: ...t conditions Use the Display Faults option under the Monitor Menu 3 If there are no faults the LED will ash once at reset and from then on indicate the detection of engine speed A continuous ON LED in...

Страница 15: ...ot is wired correctly Recalibrate external pot 7 Accelerator position idle switch con ict no Verify that signals are working and synchronized 8 Controller unit failed yes Electrical noise may be enter...

Страница 16: ...ow it to run until warm 6 Switch the ow selector switch to 5 or 8 gpm depending on which ow you are testing 7 With the engine at the programed speed the test ow gauge should read 4 6 gpm 15 23 lpm or...

Страница 17: ...rect hose connection to Make sure the tool hose circuit goes tool from left pressure tting to tool and back to the right tting return Fluid always ows from the male to female ttings Quick disconnect t...

Страница 18: ...ggs 330 lbs 149 6 kg Weight Wet Single Circuit Honda 348 lbs 157 8 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capacity 3 gal 11 ltr Relief...

Страница 19: ...e hose 10 g 3 2 Remove hose 7 g 3 from the manifold assembly again hydraulic oil will drain from this hose 3 Disconnect the wiring harness plugs from the pressure switch 26 g 2 and from the directiona...

Страница 20: ...the wheel OPTION B Block up the unit to keep it from tipping over Remove the handle bumper 42 g 1 Briggs or 88 g 1A Honda from one end of the axle Remove the retaining ring and washer 48 49 g 1 1A and...

Страница 21: ...ICE Be sure the tapered cone surfaces of the bushing and blower hub are clean and free of anti seize lubricants CAUTION 4 Reinstall in reverse order 5 Honda Only Adjust screw 56 g 1A to prevent the ch...

Страница 22: ...move the hydraulic tank remove the 4 hex ange bolts 30 g 1 Briggs and 42 g 1A Honda The hydrau lic tank can now be removed Oil will drain from cooler and hoses when removed CAUTION 7 With the cooler a...

Страница 23: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Страница 24: ...9074 4 Hex Flange Bolt 1 4 20 29 65310 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917 1 Axle FIGURE 1 BRIGGS ENGINE PARTS LI...

Страница 25: ...4 27 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 6...

Страница 26: ...9 Hex Flange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot Item No Part No Qty Description 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240...

Страница 27: ...15 60946 1 Hour Meter 16 62272 1 Frame Weldment 10 21 1 12 1 5 3 1 6 15 11 19 9 17 2 13 8 4 2 1 2 26 2 2 16 1 18 20 24 23 27 29 23 7 28 22 14 32 31 30 GROUND TO STARTER SOLENOID 25 Amp FUSE 12 VOLT RE...

Страница 28: ...Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Thread 9 40364 1 Elbow 45 10 59088 1 Hose 11 59089 1 Ho...

Страница 29: ...MAIN POWER UNIT WIRING HARNESS TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS GROUND TO RECTIFIER 2 GRAY WIRES TO MAGNETO WIRE ON MAIN POWER...

Страница 30: ...ASH PANEL DASH PANEL GFCI OUTLET GROUND TERMINAL GROUND WIRE GREEN WHITE WIRE BLACK WIRE HOT RELAY 62301 TO INVERTER CAUTION MAKE SURE WIRE CONNECTIONS ARE ON THE LINE SIDE OF 110 AC OUTLET RED YELLOW...

Страница 31: ...NTROL SWITCH NOTE PLUG BEHIND SWITCH WITH BLUE YELLOW WIRES GOES TO SWITCH ON TOP STARTER SOLENOID HOUR METER FUEL SHUTOFF PRESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLENOID TO MAGNETO WIRE ON...

Страница 32: ...nce de ciency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGE...

Страница 33: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com...

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