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Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period of one year from the date of sale to 
the fi rst retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst, to be free of defects in material and/or workmanship at 
the time of delivery, and will, at its option, repair or replace any tool or part of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by 
Stanley’s factory in Milwaukie, Oregon to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.

EXCEPTIONS FROM WARRANTY

NEW PARTS:

  New parts which are obtained individually are warranted, subject to the exceptions herein, to be free of defects in material and/or workmanship at the time 

of delivery and for a period of 6 months after the date of fi rst usage.  Seals and diaphragms are warranted to be free of defects in material and/or workmanship at the time 
of delivery and for a period of 6 months after the date of fi rst usage or 2 years after the date of delivery, whichever period expires fi rst. Warranty for new parts is limited to 
replacement of defective parts only. Labor is not covered.

FREIGHT COSTS:

  Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit, are covered under this 

policy if the claimed part or parts are approved for warranty credit.  Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the 
individual. 

 

SEALS & DIAPHRAGMS:

  Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for a period of 6 months after the 

date of fi rst usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires fi rst.  

CUTTING ACCESSORIES:

  Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only. 

ITEMS PRODUCED BY OTHER MANUFACTURERS:

  Components which are not manufactured by Stanley and are warranted by their respective manufacturers.

 

a.  Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers.

ALTERATIONS & MODIFICATIONS:

  Alterations or modifi cations to any tool or part.  All obligations under this warranty shall be terminated if the new tool or part is altered or 

modifi ed in any way.

NORMAL WEAR: 

 any failure or performance defi ciency attributable to normal wear and tear such as tool bushings, retaining pins, wear plates, bumpers, retaining rings and 

plugs, rubber bushings, recoil springs, etc.

INCIDENTAL/CONSEQUENTIAL DAMAGES:

  To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any incidental, consequential or special 

damages and/or expenses.  

FREIGHT DAMAGE:

  Damage caused by improper storage or freight handling.

LOSS TIME: 

 Loss of operating time to the user while the tool(s) is out of service.

IMPROPER OPERATION:

  Any failure or performance defi ciency attributable to a failure to follow the guidelines and/or procedures as outlined in the tool’s operation and 

maintenance manual.

MAINTENANCE:

  Any failure or performance defi ciency attributable to not maintaining the tool(s) in good operating condition as outlined in the Operation and Maintenance 

Manual.

HYDRAULIC PRESSURE & FLOW, HEAT, TYPE OF FLUID:

  Any failure or performance defi ciency attributable to excess hydraulic pressure, excess hydraulic back-pres-

sure, excess hydraulic fl ow, excessive heat, or incorrect hydraulic fl uid.

REPAIRS OR ALTERATIONS:

  Any failure or performance defi ciency attributable to repairs by anyone which in Stanley’s sole judgement caused or contributed to the failure 

or defi ciency.

MIS-APPLICATION:

  Any failure or performance defi ciency attributable to mis-application.  “Mis-application” is defi ned as usage of products for which they were not originally 

intended or usage of products in such a matter which exposes them to abuse or accident, without fi rst obtaining the written consent of Stanley. PERMISSION TO APPLY ANY 
PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING.

WARRANTY REGISTRATION:

  STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRATION IS ON RECORD.  In 

the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued without fi rst receiving documentation which proves the sale of 
the tool or the tools’ fi rst date of usage.  The term “DOCUMENTATION” as used in this paragraph is defi ned as a bill of sale, or letter of intent from the fi rst retail customer.  A 
WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.

NO ADDITIONAL WARRANTIES OR REPRESENTATIONS

This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or  implied including merchantability or fi tness for a particular purpose 
except for that provided herein.  There is no other warranty.  This warranty gives 

the purchaser specifi c legal rights and other rights may be available which might 

vary depending upon applicable law.

WARRANTY

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Страница 1: ...ION AND MAINTENANCE SERVICE MANUAL WARNING Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie OR 97267 5698 503 659 5660 FAX 503 652 1780 www stanley hydraulic tools com Copyright 2005 The Stanley Wo...

Страница 2: ......

Страница 3: ...FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER WARNING Safety Symbols 4 Safety Precautions 5 Tool Sticke...

Страница 4: ...TION WARNING DANGER NOTICE CAUTION This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injur...

Страница 5: ...protection and safety shoes at all times when operating the power unit and a hydraulic tool Do not inspect or clean the power unit while it is running Accidental engagement of the unit can cause serio...

Страница 6: ...TO START PUSH TO RUN AC 110V 1000W MAX CONTINUOUS TOOL STICKERS TAGS 6 62300 Single Circuit Decal 62302 Power Unit Dash Decal 62302 62318 POWERLINK Only 62300 62305 POWERLINK Only 12v CHOKE DANGER PUL...

Страница 7: ...E OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURS...

Страница 8: ...ice determine the most suitable temperature viscosity characteristics Hydraulic uids with a viscosity index over 140 will meet the require ments over a wide range of operating temperatures SSU Saybolt...

Страница 9: ...Viscosity Index ASTM D 2220 140 Minimum Demulsibility ASTM D 1401 30 Minutes Maximum Flash Point ASTM D 92 340 F 171 C Minimum Rust Inhibition ASTM D 665 A B Pass Oxidation ASTM D 943 1000 Hours Mini...

Страница 10: ...use galvanized pipe ttings or black pipe ttings Use thread tape or pipe joint compound when installing quick disconnect couplings to hose or tool ttings Follow the instructions furnished with the sel...

Страница 11: ...control lever with an actuator The Power Unit provides one circuit with an oil ow of 5 gpm 19 lpm up to 2000 psi 140 bar or 8 gpm 30 lpm up to 2000 psi 140 bar with a factory programmed electronic go...

Страница 12: ...n the OFF position The unit will however start with this switch in either the ON or OFF position Note If the power unit is started in the ON position the 110 volt AC outlet will not funtion unless the...

Страница 13: ...ons in the engine maintenance and operation manual furnished with the power unit SPARK PLUG On power units equipped with Briggs Stratton Engines ONLY Champion RC12YC or equivalent can be used For powe...

Страница 14: ...t conditions Use the Display Faults option under the Monitor Menu 3 If there are no faults the LED will ash once at reset and from then on indicate the detection of engine speed A continuous ON LED in...

Страница 15: ...ot is wired correctly Recalibrate external pot 7 Accelerator position idle switch con ict no Verify that signals are working and synchronized 8 Controller unit failed yes Electrical noise may be enter...

Страница 16: ...ow it to run until warm 6 Switch the ow selector switch to 5 or 8 gpm depending on which ow you are testing 7 With the engine at the programed speed the test ow gauge should read 4 6 gpm 15 23 lpm or...

Страница 17: ...rect hose connection to Make sure the tool hose circuit goes tool from left pressure tting to tool and back to the right tting return Fluid always ows from the male to female ttings Quick disconnect t...

Страница 18: ...ggs 330 lbs 149 6 kg Weight Wet Single Circuit Honda 348 lbs 157 8 kg Fuel Tank Capacity 7 gal 26 5 ltr Estimated Gas Consumption Per Hour 1 3 gal 4 ltr Hydraulic Reservor Capacity 3 gal 11 ltr Relief...

Страница 19: ...e hose 10 g 3 2 Remove hose 7 g 3 from the manifold assembly again hydraulic oil will drain from this hose 3 Disconnect the wiring harness plugs from the pressure switch 26 g 2 and from the directiona...

Страница 20: ...the wheel OPTION B Block up the unit to keep it from tipping over Remove the handle bumper 42 g 1 Briggs or 88 g 1A Honda from one end of the axle Remove the retaining ring and washer 48 49 g 1 1A and...

Страница 21: ...ICE Be sure the tapered cone surfaces of the bushing and blower hub are clean and free of anti seize lubricants CAUTION 4 Reinstall in reverse order 5 Honda Only Adjust screw 56 g 1A to prevent the ch...

Страница 22: ...move the hydraulic tank remove the 4 hex ange bolts 30 g 1 Briggs and 42 g 1A Honda The hydrau lic tank can now be removed Oil will drain from cooler and hoses when removed CAUTION 7 With the cooler a...

Страница 23: ...1 BRIGGS ENGINE ASSEMBLY 5 6 35 37 34 36 52 44 27 50 51 8 26 28 45 30 43 30 47 33 31 30 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 2 1 3 46 54 53 44 24 55 57 58 56 42 5...

Страница 24: ...9074 4 Hex Flange Bolt 1 4 20 29 65310 1 Engine Controller 30 40433 9 Hex Flange Bolt 5 16 18 x 1 2 31 58897 1 Frame Base Weldment 32 58918 2 Wheel Tire 33 58917 1 Axle FIGURE 1 BRIGGS ENGINE PARTS LI...

Страница 25: ...4 27 50 51 8 26 28 45 42 43 46 42 47 33 31 42 32 29 49 48 17 16 14 13 12 11 9 10 4 15 20 21 23 18 25 22 19 41 40 39 38 7 1 53 46 54 MAGNETO WIRE 56 57 59 58 60 61 62 70 71 73 55 55 72 69 63 65 61 64 6...

Страница 26: ...9 Hex Flange Bolt 5 16 43 58942 4 Hex Flange Bolt 5 16 44 01459 4 Lockwasher 3 8 45 58975 2 Foot Item No Part No Qty Description 46 18893 4 Flang Nut 3 8 16 47 58976 4 Hex Flange Bolt 3 8 16 48 31240...

Страница 27: ...15 60946 1 Hour Meter 16 62272 1 Frame Weldment 10 21 1 12 1 5 3 1 6 15 11 19 9 17 2 13 8 4 2 1 2 26 2 2 16 1 18 20 24 23 27 29 23 7 28 22 14 32 31 30 GROUND TO STARTER SOLENOID 25 Amp FUSE 12 VOLT RE...

Страница 28: ...Pipe 3 62199 4 Hose Clamp 4 350000 1 Elbow 45 Straight Thread 5 02773 1 Adapter 6 58569 1 Elbow 90 7 58943 1 Hose 8 350104 1 Connector Straight Thread 9 40364 1 Elbow 45 10 59088 1 Hose 11 59089 1 Ho...

Страница 29: ...MAIN POWER UNIT WIRING HARNESS TO ENGINE KILL ON MAIN POWER UNIT WIRING HARNESS 62404 TO ACTUATOR PLUG ON MAIN POWER UNIT WIRING HARNESS GROUND TO RECTIFIER 2 GRAY WIRES TO MAGNETO WIRE ON MAIN POWER...

Страница 30: ...ASH PANEL DASH PANEL GFCI OUTLET GROUND TERMINAL GROUND WIRE GREEN WHITE WIRE BLACK WIRE HOT RELAY 62301 TO INVERTER CAUTION MAKE SURE WIRE CONNECTIONS ARE ON THE LINE SIDE OF 110 AC OUTLET RED YELLOW...

Страница 31: ...NTROL SWITCH NOTE PLUG BEHIND SWITCH WITH BLUE YELLOW WIRES GOES TO SWITCH ON TOP STARTER SOLENOID HOUR METER FUEL SHUTOFF PRESSURE SWITCH POSITIVE BATTERY CABLE TO STARTER SOLENOID TO MAGNETO WIRE ON...

Страница 32: ...nce de ciency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGE...

Страница 33: ...Stanley Hydraulic Tools 3810 SE Naef Road Milwaukie Oregon 503 659 5660 Fax 503 652 1780 www stanley hydraulic tools com...

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