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6 ► CT04 

User Manual

TOOL STICKERS & TAGS

SAFETY TAG P/N 15875

 (Shown smaller then actual size)

D A N G E R

D A N G E R

READ OPERATION MANUAL AND 

SAFETY INSTRUCTIONS FOR THIS 

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR 

PROCEDURES APPROVED BY 

STANLEY AND DESCRIBED IN THE 

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY 

TOOL OPERATOR.

SEE OTHER SIDE

1.  FAILURE TO USE HYDRAULIC HOSE LABELED AND CER-

TIFIED AS NON-CONDUCTIVE WHEN USING HYDRAULIC 

TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN 

DEATH OR SERIOUS INJURY.
BEFORE USING HOSE 

LABELED AND CERTIFIED AS NON-

CONDUCTIVE

 ON OR NEAR ELECTRIC LINES BE SURE THE 

HOSE IS 

MAINTAINED AS NON-CONDUCTIVE

. THE HOSE 

SHOULD BE REGULARLY TESTED FOR ELECTRIC CUR-

RENT  LEAKAGE  IN ACCORDANCE  WITH YOUR  SAFETY 

DEPARTMENT INSTRUCTIONS.

2.  A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJEC-

TION  INTO  THE  BODY  OR  CAUSE  OTHER  SEVERE 

PERSONAL INJURY.
A. 

DO NOT

 EXCEED SPECIFIED FLOW AND PRESSURE 

FOR THIS TOOL. EXCESS FLOW OR PRESSURE MAY 

CAUSE A LEAK OR BURST.

B. 

DO NOT 

EXCEED RATED WORKING PRESSURE OF 

HYDRAULIC HOSE USED WITH THIS TOOL. EXCESS 

PRESSURE MAY CAUSE A LEAK OR BURST.

C.  CHECK TOOL HOSE COUPLERS AND CONNECTORS 

DAILY FOR LEAKS. 

DO NOT

 FEEL FOR LEAKS WITH 

YOUR HANDS. CONTACT WITH A LEAK MAY RESULT 

IN SEVERE PERSONAL INJURY.

I M P O R T A N T

D.  DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO 

NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR 

DAMAGED HOSE.

3.  MAKE SURE HYDRAULIC  HOSES ARE PROPERLY CON-

NECTED TO THE TOOL BEFORE PRESSURING SYSTEM. 

SYSTEM  PRESSURE  HOSE  MUST ALWAYS  BE  CON-

NECTED TO TOOL  “IN”  PORT.  SYSTEM  RETURN  HOSE 

MUST ALWAYS  BE  CONNECTED TO TOOL  “OUT”  PORT. 

REVERSING  CONNECTIONS  MAY  CAUSE  REVERSE 

TOOL  OPERATION  WHICH  CAN  RESULT  IN  SEVERE 

PERSONAL INJURY.

4.  DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-

CENTER  HYDRAULIC  SYSTEMS.  THIS  MAY  RESULT  IN 

LOSS OF OTHER HYDRAULIC FUNCTIONS POWERED BY 

THE SAME SYSTEM AND/OR SEVERE PERSONAL INJURY.

5.  BYSTANDERS  MAY  BE  INJURED  IN YOUR  WORK AREA. 

KEEP BYSTANDERS CLEAR OF YOUR WORK AREA.

6.  WEAR  HEARING,  EYE,  FOOT,  HAND AND  HEAD  PRO-

TECTION.

7.  TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, 

ALL TOOL  REPAIR  MAINTENANCE AND  SERVICE  MUST 

ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY 

TRAINED PERSONNEL.

I M P O R T A N T

READ OPERATION MANUAL AND 

SAFETY INSTRUCTIONS FOR THIS 

TOOL BEFORE USING IT.

USE ONLY PARTS AND REPAIR 

PROCEDURES APPROVED BY 

STANLEY AND DESCRIBED IN THE 

OPERATION MANUAL.

TAG TO BE REMOVED ONLY BY 

TOOL OPERATOR.

SEE OTHER SIDE

The safety tag (P/N 15875) at right is 

attached to the tool when shipped from 

the factory. Read and understand the 

safety instructions listed on this tag before 

removal. We suggest you retain this tag and 

attach it to the tool when not in use.

NOTE:

THE INFORMATION LISTED 

ON THE STICKERS SHOWN, 

MUST BE LEGIBLE AT ALL 

TIMES. 

REPLACE DECALS IF 

THEY BECOME WORN OR 

DAMAGED. REPLACEMENTS 

ARE AVAILABLE FROM 

YOUR LOCAL STANLEY 

DISTRIBUTOR.

58501

CT04 1650 psi Combined Sticker

DO NOT OPERATE

WITHOUT DIES

07961

Warning Sticker

Содержание CT04

Страница 1: ... 2010 Stanley Black Decker Inc New Britain CT 06053 U S A 58541 7 2011 Ver 3 Safety Operation and Maintenance USER MANUAL CT04 1650 PSI HYDRAULIC CRIMPING TOOL ...

Страница 2: ......

Страница 3: ...INJURY OR DEATH COULD RESULT FROM THE IMPROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty WARRAN...

Страница 4: ...s that follow this symbol to avoid possible injury or death DANGER This safety alert and signal word indicate an imminently hazardous situation which if not avoided will result in death or serious injury WARNING This safety alert and signal word indicate a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION This safety alert and signal word indicate...

Страница 5: ...ways be well rested and mentally alert before op erating the tool The operator must be familiar with all prohibited work areas such as excessive slopes and danger ous terrain conditions Know the location of buried or covered electrical services before starting work Keep your work area clean and clear of tripping haz ards Oily surfaces and hoses lying around can be hazardous Always operate the tool...

Страница 6: ...AMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CON NECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRESSURE HOSE MUST ALWAYS BE CON NECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CONNECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CENTER HYDRAULIC SYSTEMS THIS MA...

Страница 7: ...CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE SIDE 2 D O N O T R E M O V E T H I S T A G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PE...

Страница 8: ...ressure 2500 175 1 25 4 Return 2500 175 13 16 49 60 up to 25 up to 8 5 8 16 Pressure 2500 175 3 4 19 Return 2500 175 13 16 49 60 26 100 8 30 3 4 19 Pressure 2500 175 1 25 4 Return 2500 175 Figure 1 Typical Hose Connections Tool to Hydraulic Circuit Hose Recommendations The chart to the right shows recommended minimum hose diameters for various hose lengths based on gallons per minute gpm liters pe...

Страница 9: ...F 60 C 140 F 60 C 140 F 60 C 140 F 60 C Min cooling capacity at a temperature difference of between ambient and fluid temps 3 hp 2 24 kW 40 F 22 C 5 hp 3 73 kW 40 F 22 C 7 hp 4 47 kW 40 F 22 C 6 hp 5 22 kW 40 F 22 C NOTE Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause operator discomfort at the tool FILTER Min full flow filtration Sized for f...

Страница 10: ...for instructions 2 Connect hoses Wipe all hose couplers with a clean lint free cloth before making connections Dirty cou plers can contaminate the hydraulic lines and pre vent a good seal at the connection 3 Check all fasteners for tightness 4 Check the equipment for oil leaks If leaks are ob served do not use the tool have the equipment ser viced before use 5 Check the tool and hydraulic system f...

Страница 11: ...ing normal use 1 Make sure blank test dies are installed in the die holder If not follow the Die Installation instructions at the beginning of this section 2 Connect the tool to an appropriate hydraulic power source Follow the Hydraulic Hose Connection safe ty guidelines and instructions in this section If pos sible use the hydraulic power source you plan to use for crimping 3 Place the die load t...

Страница 12: ...e relief valve below the trigger guard c Using a hex wrench turn the adjusting screw Clockwise CW to increase pressure or Coun terclockwise CCW to decrease pressure d Replace the plug in the relief valve and retest Repeat the adjustment if necessary OPERATION Observe all safety precautions when operating the tool Read Safety and Hydraulic System Requirements be fore operating the tool for the firs...

Страница 13: ...ompound from the die holder surfaces COLD WEATHER OPERATION If the tools is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the nor mally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use Damage to the hydraulic system or compression tool can result from use with fluid that is too viscous or too thick ST...

Страница 14: ... hose with female quick disconnect is connected to the opposite port Do not reverse cir cuit flow This can cause damage to internal seals Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a mini mum working pressure rating of 2500 psi 172 bar Do not exceed the rated flow Refer to Specifications in this manual for cor...

Страница 15: ... piston advances retracts when trigger is squeezed Hoses connected to wrong ports on tool Connect input supply line to IN port Connect output return line to OUT port Tool under crimps Die load less than 4 4 tons 4000 kg Hydraulic system pressure too low Check hydraulic power source for correct flow and pressure Relief valve set too low Increase relief valve pressure Dirt or obstruction between die...

Страница 16: ...Crimping Force 4 4 tons 1650 psi 4000 kg 114 bar Pressure Range 1650 psi 114 bar Flow Range 3 9 gpm 11 34 lpm Optimum Flow 8 gpm 30 lpm Porting 3 8 NPT Hose Whips Couplers No Weight 12 lbs 5 4 kg Overall Length 20 inches 50 8 cm Overall Width 3 75 inches 9 5 cm ...

Страница 17: ...CT04 User Manual 17 CT04 ILLUSTRATION ...

Страница 18: ...ERNAL 19 20747 1 C FRAME BROCK 20 21255 2 SETSCREW 21 21424 1 RELIEF VALVE 22 22147 2 CAPSCREW 23 38622 1 VALVE SLEEVE 24 39925 1 COMPRESSION SPRING 25 39939 1 VALVE HANDLE 26 51182 1 TRIGGER GUARD 27 51183 1 TRIGGER 28 52534 2 SETSCREW 29 58439 1 ADAPTER 30 58440 1 RETAINING RING 31 58441 1 SLEEVE 32 58442 1 OIL TUBE 33 58483 1 O RING ITEM NO PART NO QTY DESCRIPTION 34 58501 1 CT04 1650 PSI COMBI...

Страница 19: ......

Страница 20: ...660 Fax 503 652 1780 www stanleyhydraulic com IMPORTANT To fill out a Product Warranty Recording form and for information on your warranty visit Stanleyhydraulic com and select the Warranty tab NOTE The warranty recording form must be submitted to validate the warranty ...

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