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SAFETY

3200 SERIES OWNER’S MANUAL

TABLE OF CONTENTS

SAFETY

2-4

OPERATION

5-8

MAINTENANCE

9-10

SPECIFICATIONS

TROUBLESHOOTING 12

MOUNTING INSTRUCTIONS

13-15

PARTS

16-26

SCHEMATICS

27-28

WARRANTY

FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CALL 330-264-7441

Revision 6/04

View thousands of Crane Specifications on FreeCraneSpecs.com

Содержание 3200 LRX

Страница 1: ...3200 Series Owner s Manual As of November 4 2004 View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 2: ...FICATIONS 11 TROUBLESHOOTING 12 MOUNTING INSTRUCTIONS 13 15 PARTS 16 26 SCHEMATICS 27 28 WARRANTY 29 FOR THE LOCATION OF YOUR NEAREST DISTRIBUTOR CALL 330 264 7441 Revision 6 04 2 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 3: ...Exceeding the lifting capacity for a given boom length can cause tipping or structural failure Only the s New Machinery and Equipment warranty shown on the last page of this manual is valid with this crane No other warranty verbal written or implied is valid with this crane Treat your s crane with respect and service it regularly These two things can add up to a safer working environment and longe...

Страница 4: ...ion before lifting NEVER operate the crane during an electrical storm or when high wind conditions exist NEVER side load the boom by dragging a load from the side NEVER try to service or repair the crane while the crane is operating NEVER place yourself between the load and truck or other fixed object NEVER move the truck while operating the crane or with a load on the crane SAFETY CHECKLIST STRUC...

Страница 5: ...s 3200 cranes Read and understand each of these decals before attempting to operate your crane If any decals are missing or cannot be read contact your s distributor for immediate replacement 5 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 6: ...sed on 85 of tipping when all outriggers are extended and have firm contact with a solid surface Vehicles must have proper axle load distribution and crane must be mounted in accordance with manufacturer s instructions 6 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 7: ... serrated portion of the male plug clockwise Continue turning until the pin on the receptacle can be seen through the hole in the male plug and a click is felt There are five switches on the remote control Each is labeled as to the function and direction For example To activate the winch push up on the switch to winch up push down on the switch to winch down 7 s View thousands of Crane Specificati...

Страница 8: ...est weight LIFTING OVER 1 600 POUNDS A two part line must be used whenever the load is 1 600 pounds or greater In order to two part the line Connect the winch cable eye to the pin on the bottom of the manually extendible boom section Insert cable through the snatch block by removing the cotter pin and disassembling Reassemble the snatch block Be sure to reinsert the cotter pin in the snatch block ...

Страница 9: ...e to the hydraulic hoses that supply oil to the lift cylinder A pressure sensitive switch is located in the lifting cylinder It can sense an overload situation This causes a shutdown of the winch up boom extension out and boom elevation functions and automatically resets after the crane has been moved out of the overload position An anti two block feature is provided on the LRX models and optional...

Страница 10: ...hing Grease Fitting 6 Months Chevron Moly Grease 2 HYDRAULIC FLUID SPECIFICATION Minimum viscosity specifications for hydraulic oil to be used in the crane should be Chevron AW68 or equivalent to eliminate the necessity of seasonal oil changes under normal temperature conditions For operations in below freezing temperature use a hydraulic fluid having a viscosity of 3000 SSU s Operating temperatur...

Страница 11: ...ging is complete reevaluate hydraulic fluid level and add fluid if necessary REMOTE CONTROL The remote control is subject to corrosion and must be checked at least twice a year and more often if operated in severe wet conditions To check for corrosion 1 Remove the cover plate and inspect for lack of luster Metal should appear bright and untarnished 2 Spray the inside of the box with an ignition se...

Страница 12: ...ase 15 Weight 800 lbs Length 104 00 Width 19 00 Height 33 50 Base Dimensions 14 00 x 16 00 10 50 x 14 75 bolt pattern Rotation System 360 continuous hydraulic turntable bearing w planetary drive dynamic brake Remote Control Lightweight remote control unit with 25 cable Winch Cable 62 of 1 4 aircraft cable with latch hook traveling block and down haul weight Rotation Speed 1 RPM Boom Elevation Spee...

Страница 13: ...load Restriction in hydraulic line Cylinder piston seals leaking Relief valve not set properly Pump losing prime Overload condition Filter clogged Counterbalance valve defective Cable mis wrap Loose cable being wound on drum Unusual noise during operation Cavitation due to low hydraulic oil Load is excessive Suction line filter is clogged Relief valve set too low Relief valve defective Air in the ...

Страница 14: ... See example below GVWR 8800LBS CURB WT BODY WT 1200 LBS CRANE WT 800 LBS CHASSIS WT 3500 LBS 5500 LBS GVWR 8800 LBS CURB WT 5500 LBS 3300 LBS 3200 LBS CAUTION Never attach change or use unauthorized components on your s crane This could result in failure of the crane and or possible injuries and voids any warranty or liability CAUTION MOST SERVICE BODIES ARE NOT STRONG ENOUGH TO MOUNT A CRANE You...

Страница 15: ...Torque the 0 50 bolts to 100 foot pounds Use of other than 0 50 grade eight bolts and lock nuts may result in the crane breaking loose from the mounting surface when in use Additionally star washers should be used between mounting bolts and crane mounting plate to ensure crane is grounded to body 4 It is necessary to support the boom in the stored position The boom support should also have a place...

Страница 16: ...o protect harness from electrical shorts 7 Reconnect the negative battery cable The 3200 crane is self grounding and does not require an additional ground cable CAUTION IF THE POWER WIRE IS ROUTED SO THAT IT PASSES THROUGH ANY BODY OR CHASSIS SHEET METAL A GROMMET MUST BE USED TO PROTECT WIRES FROM BEING CUT IF THE POWER WIRE COMES INTO CONTACT WITH A GROUNDED SURFACE A DEAD SHORT WILL OCCUR POSSI...

Страница 17: ...SERIES OWNER S MANUAL TURRET AND BASE SERVICE PARTS ILLUSTRATION PLASTIC SHROUD OPTION 17 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 18: ...e plug 12 961676 16 gauge socket 4 961679 12 gauge socket 7 961677 Seal plug 17 25 961762 Cable 18 4 963941 Rocker switch spdt on off on 19 1 963942 Rocker switch spst on off 20 1 95699 014 Angle power rotation 21 4 95457 001 Clamp hose 22 1 95472 001 Angle power rotation upper 23 1 960680 Copper lug 24 3 961758 Cable 1 gauge red 25 1 95453 001 Tweco connector assembly 26 25 961758 Cable 1 gauge r...

Страница 19: ...SERIES OWNER S MANUAL TURRET AND BASE SERVICE PARTS ILLUSTRATION METAL SHROUD STANDARD 19 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 20: ...ower unit 20 2 917351 3 8 16 x hex head cap screw 21 2 152608 3 8 external tooth lock washer 22 2 917353 3 8 16 x 1 25 hex head cap screw 23 2 917352 3 8 16 x 1 00 hex head cap screw 24 8 919870 3 8 flat washer 25 4 919723 3 8 16 lock nut 26 1 95907 136 Bracket pump mounting 27 1 95419 012 Grommet 28 1 95168 022 Shroud solenoid 29 1 95418 001 Harness 30 1 95618 007 Receptacle 4 95618 009 12 gauge ...

Страница 21: ...PARTS 3200 SERIES OWNER S MANUAL BOOM ASSEMBLY SERVICE PARTS ILLUSTRATION 21 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 22: ...422 003 3 4 x 2 00 Clevis pin 23 3 925063 2 31 cotter pin 24 3 95424 002 2 68 cotter pin 25 1 95427 001 Snatch block complete 26 2 95422 001 1 2 Clevis pin 27 1 95411 001 Pulley block sheave 28 2 95428 001 Spacer 29 1 95413 001 Hook with catch 30 2 95907 197 Clevis pin with grease fitting 3 4 x 2 00 31 2 95460 001 1 00 turret pin 32 1 95401 002 1 4 diameter X 62 cable 33 2 917326 20 x 0 50 hex hea...

Страница 23: ...RTS 3200 SERIES OWNER S MANUAL HYDRAULIC COMPONENT SERVICE PARTS ILLUSTRATION 23 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 24: ...tension cylinder 17 7 95488 006 Positionable elbow 3 8 tube to 9 16 o ring 18 1 95482 001 Valve 3200 19 2 95498 009 18 hose 20 1 95407 001 Lift cylinder 21 1 95498 001 Tube valve to motor 22 1 95498 002 Tube valve to motor 23 1 95498 004 Tube valve to extension 24 1 95498 003 Tube valve to extension 25 1 95488 009 Male elbow 3 8 pipe to 9 16 o ring 26 8 903124 Bushing 16du16 27 1 95907 177 Seal ki...

Страница 25: ... Breather cap reservoir 3 1 95907 518 Starter solenoid 4 1 95907 516 Motor 12 volt 5 1 95907 522 Valve manifold 6 1 95907 521 Mounting bracket 7 1 95907 520 Pump 8 1 95907 490 Reservoir 1 gallon old style 9 1 95907 173 Breather cap reservoir old style 10 1 95907 143 Starter solenoid old style 11 1 95907 191 Motor 12 volt old style 12 1 95907 491 Pump old style 25 s View thousands of Crane Specific...

Страница 26: ...RIAL C4632052 THRU C4632061 SERIAL C4632067 THRU C4932046 MODEL DC1600 SERIAL C4432001 THRU C4632051 SERIAL C4632062 THRU C4632066 SERIAL C4932047 THRU CURRENT 26 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 27: ...3 002 Waterproof switch 10 2 919717 8 32 lock nut 11 1 95493 003 Switch holder genelco 12 2 917144 8 32 x 1 2 screw 13 1 95493 007 Cover 14 1 95493 004 Strain relief 15 6 962110 20 x 3 8 self tapping screw 16 1 960802 Nylon tie strap 17 1 919001 8 32 nut 18 1 95493 013 Bracket cord reel 19 1 917092 8 32 flat head screw 1 95493 011 Hydraulic bracket bushing 21 2 962111 10 24 x 3 8 self tapping scre...

Страница 28: ...SCHEMATICS 3200 SERIES OWNER S MANUAL HYDRAULIC SCHEMATIC 28 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 29: ...SCHEMATICS 3200 SERIES OWNER S MANUAL WIRING DIAGRAM 29 s View thousands of Crane Specifications on FreeCraneSpecs com View thousands of Crane Specifications on FreeCraneSpecs com ...

Страница 30: ... direct or indirect incidental or consequential damages including but not limited to transportation costs lost profits and loss of income as a result of a vehicle being out of service WARRANTY CLAIMS PROCEDURE Claims may be handled by contacting your nearest authorized s distributor All claims are to be filed in writing and will be administered through a s distributor All repairs must be authorize...

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