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Need to get power to the load, but the condition of the UPS is uncertain— 

 

1.  Verify that the load is truly not powered. 
2.  Verify that the utility source is suitable (applying power to the load using the MBS is 

at the operator’s risk). 

3.  Verify that BKR1 and BKR3 are open; open them if necessary. 
4.  Close BKR2.  The load is now powered via the MBS.  The UPS is not functional and 

battery supported operation is not possible. 

Need to operate the UPS as part of maintenance, but wish to maintain power to 
load— 

 

1.  If UPS is running, perform transfer from normal mode to MBS, as instructed, above.  

After opening BKR3, the UPS can be left powered (via BKR1) and/or its mode can 
be changed as desired. 

2.  If BKR2 is already closed, close BKR1 to apply power to the UPS.  If the UPS is dual 

input, there is another supply that must be applied to power the rectifier. 

3.  There is some risk in starting the UPS while the load is powered via BKR2 (MBS 

mode).  A fault in the UPS could cause the upstream circuit protection (circuit 
breaker or fuse) to operate, removing power from both the faulted UPS input and the 
MBS input and, therefore, the output. 

Potential Problems: 
 

MBS will not allow BKR2 to close— 
 

1.  Check to see that the UPS is on bypass (SWMB is closed). 
2.   The UPS controls must be powered (BKR1 and SWBY should be closed).  
3.   Verify that the backfeed prevention interlock signals were properly wired as part of 

the installation and that this wiring has not been damaged. 

BKR2 in the MBS trips when power is applied— 
 

1.  This is likely due to a procedural error.  Note that BKR2 and BKR3 must not be 

closed at the same time unless the UPS is powered and the UPS is in bypass mode. 

2.  It is likely that BKR3 is closed and the backfeed prevention interlock function is 

preventing BKR2 from staying closed.  

3.  Since the UPS is not powered, the signal that indicates that the UPS is in bypass 

mode cannot be generated. 

4.  Open BKR3 and close BKR2.  BKR2 should close and stay closed.   
5.  If power to the UPS is not required, open BKR1. 

 

 

Содержание FLU-160-00

Страница 1: ...003 2621 FIRSTLINE P Maintenance Bypass Switch Cabinet 160kVA 250kVA 480V Input Output With SKRU USER MANUAL...

Страница 2: ...e P Maintenance Bypass Switch Technical Specifications 18 Table 1 Symbols 4 Table 2 Model Floor Loadings 5 Table 3 Wire Size Requirements 10 Table 4 Recommended Crimp Lugs 10 Table 5 Maximum Current R...

Страница 3: ...the top and the bottom for maximum flexibility in wiring the source and load power connections Please refer to Figure 1 for the outline drawing of the cabinet All dimensions in Inches millimeters Fig...

Страница 4: ...net MBS than is required for the UPS but special installation requirements must be met the power source connected to the MBS must include circuit protection as specified for the input in the UPS manua...

Страница 5: ...vent the possibility of backfeed Read and follow the instructions that came with the associated UPS or emergency lighting system before operating this equipment DANGER This equipment contains lethal v...

Страница 6: ...ould only be performed by qualified service personnel knowledgeable of batteries and the required precautions Keep unauthorized personnel away from batteries Read understand and follow all instruction...

Страница 7: ...carrier within 15 days of receipt of the equipment 2 Send a copy of the damage claim within 15 days to your service representative Floor Loading When planning the installation consider the cabinet wei...

Страница 8: ...t strap or similar device of sufficient strength to tie the upper part of the cabinet to the forklift tower before moving 5 Keep people out of the fall zone If the cabinet topples over stand clear 6 W...

Страница 9: ...binet 1 Remove right side panel of UPS and save hardware 2 Butt left side of MBS cabinet up against the right side of the UPS 3 Bolt the cabinets together at 6 locations with the supplied 5 16 hardwar...

Страница 10: ...the equipment is the proper type The equipment covered by this manual is 480 V 60 Hz input and output only The Maintenance Bypass Switch Cabinet MBS can be used in delta delta or wye wye applications...

Страница 11: ...BREAKER PANELBOARD 1 BREAKER PANELBOARD 2 BREAKER DISPLAY ALARM TEMP ALARM TO UPS REQUEST BYPASS INPUT FRONT PANEL TRIP SWITCH KEYLOCK RELEASE ON BYPASS TRANSFORMER TEMP SWITCHES HT OT REPO SWITCH EXT...

Страница 12: ...e Connectors Thomas Betts Single Hole Connectors 3 8 2 0 54210 54110 3 0 54211 54111 4 0 54212 54112 250 kcmil 54213 54174 300 kcmil 54214 54179 350 kcmil 54215 256 30695 112 400 kcmil 54216 54116 500...

Страница 13: ...r terminal pads to the load The load may be an external distribution panel etc If neutral is not needed by the load then it does not need to be supplied The wire must be in compliance with Table 3 and...

Страница 14: ...a shielded cable with three twisted pairs and is available from a number of sources in various spool lengths Two pairs are required Pair 1 First wire from terminal 2 of the Low Voltage Connection Ter...

Страница 15: ...ode It does not matter which type of bypass but bypass via SWMB is the simplest to engage There are signals that support an interlock function to prevent BKR2 from being closed unless BKR3 is open or...

Страница 16: ...on Bypass lamp will flash and the inverter will stop and battery supported operation is no longer possible 3 Close BKR2 4 Open BKR3 5 Shut down the UPS if desired by opening SWOUT SWIN SWBY and open t...

Страница 17: ...he load is powered via BKR2 MBS mode A fault in the UPS could cause the upstream circuit protection circuit breaker or fuse to operate removing power from both the faulted UPS input and the MBS input...

Страница 18: ...eaker 1 Breaker 2 Breaker 3 Adjacent State s Normal closed open closed Overlap Test UPS Test Battery Overlap closed closed closed Normal UPS Unloaded UPS Unloaded closed closed open Overlap Maintenanc...

Страница 19: ...Verify load on bypass by observing front panel of UPS 3 Close Breaker 3 UPS Unloaded Maintenance 1 Turn Off UPS 2 Open Breaker 1 Maintenance UPS Unloaded 1 Close Breaker 1 2 Turn On UPS Maintenance L...

Страница 20: ...minations usually are the sign of a loose connection but can also signal that a breaker is failing Loose connections should only be serviced after removal of power If the system is powered down consid...

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