36. Reinstall Control Box and Heat Shield assembly; fasten
with three nuts.
37. Reconnect the water pressure switch (if necessary).
38. Reconnect the metering tubes from the Air Flow Switch
and the Combination Gas Control Valve to the
Combustion Air Blower Assembly (see Figure 9).
39. Reconnect exhaust vent pipe and seal with RTV or
epoxy according to vent manufacturer’s instructions.
Risk of carbon monoxide poisoning. Make
sure that entire exhaust vent is sealed after reinstallation.
40. Reconnect all wiring. See Figure 10 for Junction-box
connections, and see Page 7 for complete wiring
schematic.
41. Before starting the heater, test for gas leaks from piping
and around Combustion Chamber cover with a soapy
water solution.
42. Check for water leaks at unions and at manifold flange
(where it joins the tube sheet).
43. Reinstall jacketing and test heater by running it through
one complete cycle. Test for exhaust leaks from exhaust
vent pipe while cycling heater.
44. Heater is ready for service.
6
Wire into bottom
of Junction-box
in Flexible Conduit
Wiring Harness
to Control Box
Black to Black
White to White
Green (Ground)
to
Green (Ground)
Bonding
Wire
View From Above
(Interior)
Figure 10: Junction Box Wiring Connections
For detailed installation, operation, maintenace
and safety information about the Sta-Rite pool
heater, call customer service at 1-800-752-0183
and request a Sta-Rite Pool/Spa Heater Training
and Service manual, publication S5066.
Prolonged exposure to the ceramic fiber insulation in
the combustion chamber may cause cancer. May also
cause temporary eye, skin, or respiratory tract irritation.
Avoid breathing fiber particulates and dust.
Wear a NIOSH/MSHA approved respirator, loose, long sleeved clothing, eye protection, and gloves when working with
or around insulation. Wash work clothes separately. Rinse washing machine after use.
For first aid:
Eyes: Flush with water.
Skin: Wash with soap and water.
If swallowed: Do not induce vomiting. Get medical attention if gastrointestinal symptoms develop.
If inhaled: Get to fresh, clean air.
If any of the irritations above persist, seek medical attention immediately.
For additional product information or for a Material Safety Data Sheet (MSDS), call
1-800-752-0183
