SPX Waukesha Cherry-Burrell W-Series Скачать руководство пользователя страница 6

Waukesha Cherry-Burrell

 Introduction

April 2005

95-03077

Page 7

Introduction

Numerical call outs in illustrations reflect item numbers in Parts Lists beginning on page 34. Alphabetical call outs 
represent pre-assembled or customer provided parts not found in Parts Lists

For valve information, please refer to the specific publication assigned to the type of valve you have.  For additional 
product information please see our web site at http://www.spxprocessequipment.com/sites/wcb/literature.htm.

General Information

Information in this manual should be read by all personnel involved in installation, setup, operation and maintenance of 
W-series control modules.

NOTE: 

In this manual,’stem-raised’ is understood to be when the valve stem is fully retracted into the actuator.’Stem-

lowered’ is understood to be when the valve stem is fully extended out from the actuator.

Models and Specifications

Control Modules are used with pneumatically actuated valves to protect and deploy stem feedback switches and/or air 
solenoid valves.  NEMA 4X enclosures mount on top of valve actuator.  An indicator stem extends into the control top to 
provide a position-measurement surface for feedback switches.

Two basic types of control modules are:  W-series 3-piece and the Set and Forget control modules.  This manual covers 
the 3-piece control top.

Materials

Operating Parameter

Temperature

W-series control manuals are designed to work in the 
temperature range of 32°F to 180°F (0° - 82°C).  W-series 
control modules are intended for normal exterior cleaning 
procedures.

Operating temperature and environment determine the 
materials used for seals.  The following materials are 
available for seals in the temperature range listed:

Nitrile

Thermal range of application:

-32° to 275° F (-30°F to 225°F)

Chemical Resistance:

Acids in 2-5% concentration up to 212°F (100°C)

Caustics in 2% concentration up to 105°F (41°C)

Oils  and  fats

Nitrile seals comply with FDA standards.

Figure 1 : W-series 3-piece materials

A

Stainless steel base

B

(1) pair of 2 switch mounting and 
adjustment poles

C

See through acrylic lens

D

O-ring seals

E

Stainless Steel cap

F

Acorn nuts

G

Indicator stem

Содержание Waukesha Cherry-Burrell W-Series

Страница 1: ...W Series Control Top Manual Read and understand this manual prior to installing operating or servicing this equipment...

Страница 2: ...ies Mixproof Valves 10 Clippard Solenoid Configuration 10 Exceptions 10 Wiring Instructions Switches and Solenoids 11 Wiring Instructions Pin Connectors 21 Wiring Instructions As i and Device Net Modu...

Страница 3: ...ied including without limitation any warranty of merchantability of fitness for a particular purpose The foregoing sets forth Seller s entire and exclusive liability and Buyer s exclusive and sole rem...

Страница 4: ...ts and equipment before working on or near exposed circuit parts Locking and Interlocking Devices These devices should be checked for proper working condition and capability of performing their intend...

Страница 5: ...ach do not exceed concentrations of 150 ppm available chlorine do not exceed contact time of 20 minutes and do not exceed temperatures of 104 F 40 C Corrosion discoloration deposits or pitting may occ...

Страница 6: ...deploy stem feedback switches and or air solenoid valves NEMA 4X enclosures mount on top of valve actuator An indicator stem extends into the control top to provide a position measurement surface for...

Страница 7: ...es the appropriate configurations for a W60 W80 W90 Shutoff Valves Prior to startup perform a functional test on each valve by applying compressed air For W70 Series Mixproof valves see page 10 Highli...

Страница 8: ...ge 9 Air Solenoid Valve Port Connections W60 W80 W90 Series Valves Use 1 4 flexible tubing with a fitting to 1 8 NPT at valve connections Figure 3 Air Line Connection for Parker Solenoid Valves Figure...

Страница 9: ...ll functions of W 70 mix proof valves are pneumatically controlled using a 72 to 100 psi 4 9 to 6 9 bar clean air supply Up to three air supplies controlled by solenoid valves supply air to valve actu...

Страница 10: ...age 12 Fig 7 Parker optional AC X Page 12 Fig 8 Parker optional DC X Page 13 Fig 9 Parker optional AC 2 Wire Page 14 Fig 10 Parker optional DC 2 Wire Page 15 Fig 11 Parker optional DC 3 Wire Page 15 F...

Страница 11: ...on and Operation Waukesha Cherry Burrell Page 12 95 03077 April2005 Figure 7 Wiring Diagram for AC Micro Switches Parker Solenoid optional Figure 8 Wiring Diagram for DC Micro Switches Parker Solenoid...

Страница 12: ...Waukesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 13 Figure 9 Wiring Diagram for 2 Wire AC Proximity Switches Parker Solenoid optional...

Страница 13: ...Installation and Operation Waukesha Cherry Burrell Page 14 95 03077 April2005 Figure 10 Wiring Diagram for 2 Wire DC Proximity Switches Parker Solenoid optional...

Страница 14: ...Installation and Operation April 2005 95 03077 Page 15 Figure 11 Wiring Diagram for 3 Wire DC PNP NPN Proximity Switches Parker Solenoid optional Figure 12 Wiring Diagram for 1 Clippard Solenoid Valve...

Страница 15: ...peration Waukesha Cherry Burrell Page 16 95 03077 April2005 Figure 13 Wiring Diagram for 2 Clippard Solenoid Valves with DC Micro Switches Figure 14 Wiring Diagram for 3 Clippard Solenoid Valves with...

Страница 16: ...stallation and Operation April 2005 95 03077 Page 17 Figure 15 Wiring Diagram for 3 Wire DC Proximity Switches Parker Solenoid optional Figure 16 Wiring Diagram for 1 Clippard Solenoid Valves with 2 W...

Страница 17: ...ukesha Cherry Burrell Page 18 95 03077 April2005 Figure 17 Wiring Diagram for 2 Clippard Solenoid Valves with 2 Wire DC Proximity Switches Figure 18 Wiring Diagram for 3 Clippard Solenoid Valves with...

Страница 18: ...llation and Operation April 2005 95 03077 Page 19 Figure 19 Wiring Diagram for 1 Clippard Solenoid Valves with 3 Wire DC Proximity Switches Figure 20 Wiring Diagram for 2 Clippard Solenoid Valves with...

Страница 19: ...Installation and Operation Waukesha Cherry Burrell Page 20 95 03077 April2005 Figure 21 Wiring Diagram for PMO 3 Clippard Solenoid Valves with 3 Wire DC Proximity Switches...

Страница 20: ...ig 27 5 Pin AC DC X 2 Wire Page 23 Fig 28 6 Pin DC X 2 Wire Parker Page 23 Fig 29 6 Pin DC 3 Wire Page 24 Fig 30 6 Pin DC 2 Wire Page 24 Fig 31 6 Pin DC 3 Wire 1 Clippard Page 25 Fig 32 6 Pin DC 3 Wir...

Страница 21: ...re 23 Wiring Diagram for Sentinel IV 5 Pin Brad Harrison AC DC Quick Disconnect with Micro Switches or 2 Wire Proximity Switches without Solenoid Figure 24 Wiring Diagram for 6 Pin Brad Harrison AC DC...

Страница 22: ...ches without Solenoid Figure 27 Wiring Diagram for 5 Pin Turck AC DC Quick Disconnect with Micro Switches or 2 Wire Proximity Switches without Solenoid Figure 28 Wiring Diagram for 6 Pin Turck DC Quic...

Страница 23: ...4 95 03077 April2005 Figure 30 Wiring Diagram for W75 PMO Valves 6 Pin Turck DC Quick Disconnect with 2 Wire Proximity Switches without Solenoid Figure 31 Wiring Diagram for 6 Pin Turck DC Quick Disco...

Страница 24: ...5 95 03077 Page 25 Figure 32 Wiring Diagram for 6 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 2 Clippard Solenoid Figure 33 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with Mic...

Страница 25: ...5 03077 April2005 Figure 34 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 1 Clippard Solenoid Figure 35 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with Micr...

Страница 26: ...Waukesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 27 Figure 36 Wiring Diagram for 8 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches 2 Clippard Solenoid...

Страница 27: ...uctions As i and Device Net Modules Figure 37 Wiring Diagram for AS i Slave Module 4 Pin Turck DC Quick Disconnect with 2 Wire Proximity Switches Parker Solenoid Figure 38 Wiring Diagram for AS i Slav...

Страница 28: ...kesha Cherry Burrell Installation and Operation April 2005 95 03077 Page 29 Figure 39 Wiring Diagram for Westlock DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Parker Soleno...

Страница 29: ...tallation and Operation Waukesha Cherry Burrell Page 30 95 03077 April2005 Figure 40 Wiring Diagram for Westlock DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Clippard Solen...

Страница 30: ...7 Page 31 Figure 41 Wiring Diagram for Interlink DeviceNet 5 Pin Turck DC Quick Disconnect with 3 Wire Proximity Switches Clippard Solenoid Figure 42 Wiring Diagram for Interlink DeviceNet 5 Pin Turck...

Страница 31: ...er visual inspections should be made between maintenance periods to check switches and confirm valve cycle operation Perform routine inspections frequently See Troubleshooting on page 46 Maintain an a...

Страница 32: ...tronic version of micro switch AC DC position of actuator stem is detected by a sensor Switch Adjustment 1 Raise stem to open valve loosen setscrews holding switch blocks Figure 45 item A with a 5 64...

Страница 33: ...Parts Lists Waukesha Cherry Burrell Page 34 95 03077 April2005 Parts Lists Parker Solenoid AC DC and Long Stroke AC DC...

Страница 34: ...lock Terminal Assembly 110272 DC Parker 4 Acorn Hex Nut 5 16 18 36 49 Long Stroke AC Parker 5 O Ring N70010 Long Stroke DC Parker 6 Carriage Switch 102118 22 Cap 102126 7 Hex Nut 10 24 36 74 23 Vent B...

Страница 35: ...Parts Lists Waukesha Cherry Burrell Page 36 95 03077 April2005 Parker Solenoid DC and Long Stroke with Asi Card Westlock and Interlink Device Net Card...

Страница 36: ...24VDC Solenoid Parker DC ONLY 117488 Interlink DC Cable VDC Solenoid Parker DC ONLY 117489 Interlink Long Stroke DC 1 4 40 x 625 Screw 30 69 19 1 8 27 Plug 78 73 2 1 4 28 x 1 25 Screw 30 530 20 O Ring...

Страница 37: ...Parts Lists Waukesha Cherry Burrell Page 38 95 03077 April2005 Parker Solenoid AC Mixproof Non Seat Lift...

Страница 38: ...28 x 1 25 Screw 30 530 20 O Ring N70155 3 Block Terminal Assembly 110272 21 Cover 106001 4 Acorn Hex Nut 5 16 18 36 49 22 Cap 102126 5 O Ring N70010 23 Vent Body 116944 6 Carriage Switch 102118 24 O...

Страница 39: ...Parts Lists Waukesha Cherry Burrell Page 40 95 03077 April2005 Clippard Solenoid Asi Terminal Block Westlock and Interlink Device Net Card...

Страница 40: ...x 1 25 Screw 30 530 25 Cable Strain Relief 3 Block Terminal Assembly 110272 Block Terminal Assembly 17 88 3a Device Net Card Westlock Device Net Card Asi Card 112469 Insterlink Device Net Card Interl...

Страница 41: ...Parts Lists Waukesha Cherry Burrell Page 42 95 03077 April2005 No Solenoid Standard Long Stroke Mixproof and PMO...

Страница 42: ...N70035 6 Carriage Switch 102118 15 O Ring N70044 7 Hex Nut 10 24 36 74 16 Pin Dowel 3 16 X 1 2 30 363 8 Lead Screw 17 10 32 X 25 Screw 30 519 Standard Valve 102122 18 Vent Plug 3023957 Long Stroke 110...

Страница 43: ...6294 Long Stroke 116293 Extra Long Stroke 120319 2 Switch Block 116297 3 Switch Plate 116296 4 Washer Plain 8 18 8 Narrow 43 26 5 Proximity switch 17 79 6 Proximity switch 17 72 7 Screw 4 40 RHMS x 62...

Страница 44: ...April 2005 95 03077 Page 45 Valve Mount Proximity Switch Item Description Part No 1 Modified Yoke 4AR and 4AL 110132 5AR and 5AL 112795 6AR and 6AL 114430 2 Mount Bracket 112794 3 Switch 17 73 4 Scre...

Страница 45: ...re too low Set air pressure to 60psi 4 bar for 4 5 and 6 light spring actuator 6 standard spring the pressure is 80 psi bar Control failure Check control sequence Check air supply Check control wiring...

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