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A.0200.301 – IM-TA/03.00 EN (03/2007)

272-682-748

BOLT

272-628-010

NUT

272-681-855

SPRING WASHER

272-631-328

WASHER

272-780-132

272-780-054

MANIFOLD

272-802-321

272-802-849

BODY ASSY

6-1

Included in Diaphragm Kits

O-RING

6-2

Included in Diaphragm Kits

DIAPHRAGM

6-3

272-771-089

272-771-579

CENTRE DISC

6-4

Included in Diaphragm Kits

O-RING

6-7

272-709-317

CENTRE DISC

6-8

272-780-000

BODY

6-9

Included in Airmotor Kit and Airmotor Seal Kit

O-RING

6-10

Included in Airmotor Kit

BUSHING

6-11

Included in Airmotor Kit and Airmotor Seal Kit

GASKET

6-12

272-780-001

BODY

6-13

272-709-316

CENTRE ROD

6-14

272-771-239

CUSHION

6-15

Included in Airmotor Kit and Airmotor Seal Kit

O-RING

6-16

Included in Airmotor Kit

SPOOL ASSY

6-18

272-803-214

SLEEVE ASSY

6-18-1

Included in Airmotor Seal Kit

O-RING

6-19

Included in Airmotor Seal Kit

CUSHION

6-20

Included in Airmotor Kit

SILENCER

6-21

272-771-589

MESH

6-22

272-771-100

CAP

6-23

272-771-099

RESET BUTTON

6-24

Included in Airmotor Kit and Airmotor Seal Kit

O-RING

6-25

Included in Airmotor Kit

SPRING

6-27

Included in Airmotor Kit

PILOT VALVE ASSY

6-27-1

Included in Airmotor Kit (pos No. 6-27)

PILOT VALVE

6-27-2

Included in Airmotor Kit (pos No. 6-27)

SPRING

6-27-3

Included in Airmotor Kit (pos No. 6-27)

and Airmotor Seal Kit

PACKING

6-28

272-771-095

STOPPER

Included in Diaphragm Kits and Valve Kits

O-RING

272-771-091

272-771-581

RETAINER

Included in Diaphragm Kits and Valve Kits

O-RING

Included in Valve Kits

FLAP VALVE

Included in Valve Kits

VALVE SEAT

272-771-092

272-771-583

PUMP CHAMBER

272-682-771

BALL VALVE

272-682-747

BOLT

272-771-101

272-771-648

BASE

272-771-102

CUSHION

Parts list – TA-5 FPT, FVT

(Kits see page 39)

No.

Qty

FPT

FVT

Description

Содержание JOHNSON PUMP TopAir TA-15

Страница 1: ...Instruction Manual TopAir TA 5 15 Air operated diaphragm pumps Read and understand this manual prior to operating or servicing this product A 0200 301 IM TA 03 00 EN 03 2007...

Страница 2: ...ufacturer SPX Process Equipment BE NV Evenbroekveld 2 6 BE 9420 Erpe Mere Belgium We declare under our sole responsibility that the product TopAir Air Operated Diaphragm Pumps Type TA 5 FAT TA 5 FST T...

Страница 3: ...1 Installation of accessories 11 9 0 Installation 12 9 1 Method of transport 12 9 2 Installing the pump 12 9 3 Connecting the ground wire 14 9 4 Use in potentially explosive atmospheres 14 10 0 Conne...

Страница 4: ...B_C B_E B_N B_T FPC FPN F_E F_T types 29 18 0 Pilot valve Guide and Bushing 30 18 1 Dissambly 30 18 1 1 TA 5 30 18 1 2 TA 15 30 18 2 Checking 31 18 3 Assembly 31 19 0 Seal ring and sleeve 32 19 1 Dis...

Страница 5: ...n There are two diaphragms fixed to the center rod one at each end When compressed air is supplied to air chamber B right side see Fig 1 1 the center rod moves to the right the material in material ch...

Страница 6: ...if they come into contact with the eyes or adhere to skin Therefore the following precautions are strongly advised Be fully familiar with the properties of the fluid to be pumped and work in strict a...

Страница 7: ...ile the pump is operating do NOT switch electric appliance on and off Do NOT operate a gasoline engine at the work site Restrict smoking at the work site After you shut down the pump and disconnect th...

Страница 8: ...onal office Caution When operating this product it may generate loud operating noise depending upon the condition of use fluid pumped supply air pressure and discharge pressure If regulatory rules app...

Страница 9: ...PTFE Flap Valve SUS316 SUS316 PTFE PTFE PTFE PTFE O Ring PTFE PTFE PTFE PTFE PTFE PTFE Valve Seat SUS316 SUS 316 PPG PTFE PVDF PTFE Center Disk A5056 SUS316 PPG PFA PVDF PFA SUS304 SUS304 7 0 Names o...

Страница 10: ...C12 ADC12 ADC12 ADC12 ADC12 Portion Diaphragm CR NBR PTFE TPEE TPO Ball O Ring CR NBR NBR PTFE NBR EPDM Valve Seat A5056 A5056 A5056 A5056 A5056 Center Disk A5056 A5056 A5056 A5056 A5056 Stainless ste...

Страница 11: ...g slip and your order 2 Attach the air valve and the silencer nipple see 7 0 and 20 0 Caution All of the connection parts are capped or taped for shipment Remove the caps and tapes When installing acc...

Страница 12: ...4 1 A to D Note Try to keep the suction lift as short as possible Protect diaphragm from abnormal breakage inlet pressure must be kept below the following values PTFE diaphragm 0 02 MPa height 2 m dur...

Страница 13: ...tic measures For the noise level of this product see 15 0 Main specifications When pumping a hazardous fluid hot flammable strong acid etc provide protective measures installation of a pit or sensors...

Страница 14: ...sed for group II gases above ground group I is applicable for mining in Zones 1 and 2 For use in combination with group IIC gases the media must be conductive to prevent built up of static electricity...

Страница 15: ...s below the slurry limitation 15 0 Main specifications If it exceeds the limitations of slurries indicated in the main specifications attach a strainerto the pump to stop larger particles Otherwise su...

Страница 16: ...tly ground the piping and peripheral equipment Note So that sufficient air can be supplied to meet the needs of the pump the diameter of the piping should be the same as the diameter of the supply por...

Страница 17: ...nt VD 32 grade must be used for lubricants Do not apply lubricants more than required and also do not use any other lubricants which is designated on this instruction manual This maybe the cause of pu...

Страница 18: ...ntre disk may be overloaded and this may cause damage such as bending of the centre rod After finishing your work purge the remaining fluid from the pump see 12 0 Method of cleaning 11 4 Releasing the...

Страница 19: ...ing 6 Finally flush with clean water 7 Remove the hose from the suction side of the pump run the pump for a while and purge the pump of remaining fluid as much as possible Caution Be careful when remo...

Страница 20: ...he sucion lift or discarge head is long Confirm the piping configuration and shorten the length The discharge side fluid piping including Check and clean the fluid piping the strainer is clogged with...

Страница 21: ...he nuts High air consumption during operation The seal ring and sleeve are worn out Disassemble the air switch portion check and clean Replace parts as necessary Irregular noise The supply air pressur...

Страница 22: ...ype FAT FST FTT FXT FPT FVT Nominel diameter 1 4 Fluid Connection Suction Port BSP 1 4 Discharge Port Air Connection Supply Port Rc 1 4 Exhaust Port Rc 3 8 Normal Air Pressure 0 2 0 7 MPa 0 2 0 5 MPa...

Страница 23: ...nd valve seat Turn over the main body assembly Remove the 4 retainer bolts from the in manifold and remove the base and in manifold TA 5 Remove the O ring valve seat flat valve valve guide and retaine...

Страница 24: ...en the retainer nuts on both sides of the tie rod are removed the in manifold can be removed Remove the O ring retainer flat valve and valve seat Turn over the main body assembly TA 5 Pull out the bol...

Страница 25: ...t or cracked replace it Usable range of Flap valve TA 5 2 5 3 1 mm TA 15 4 3 5 0 mm Valve seat Fig 6 12 Measure the dimension shown at left and if it is outside the usable range replace the seat Usabl...

Страница 26: ...he out chamber Remove the nuts on both sides of the center rod After the nuts on one side have been removed remove the center disk and diaphragm Remove the diaphragm center disk and center rod from th...

Страница 27: ...ng the accessory tool special tool Part No 271 771132 TA 15 Remove the center disk from one side After the center disk outside has been removed remove the diaphragm and the center disk inside Remove t...

Страница 28: ...eplace the center rod Usable range of center rod TA 5 9 95 10 0mm TA 15 13 96 14 0mm Apply lubricating oil to the center rod and insert it into the main body Keep the convex side to the outside TA 15...

Страница 29: ...132 TA 15 FP_ FVT Tighten the center disk using the open end wrenches No coned disk springs and nuts are needed After installation of the out chambers on both sides place the pump on a flat surface an...

Страница 30: ...ed View Remove the diaphragm and center rod see 17 1Disassembly Remove the main body Draw out the pilot valve assembly Remove the O ring and bushing 18 1 2 TA 15 See 20 0 Exploded View Remove the diap...

Страница 31: ...the seal is not damaged TA 5 Bushing Fig 8 3 Measure the inside diameter and if it is outside the usable range replace the bushing Usable range of bushing 10 1 10 3 mm TA 15 Guide Fig 6 4 Measure the...

Страница 32: ...7 2 and 7 3 show the TA 5 FAT Fig 9 1 Fig 9 2 Fig 9 3 Remove the cap using the Accessory tool special tool Part No 271 771132 Draw out the spool valve assembly using the player and remove the seal rin...

Страница 33: ...ged Seal ring Fig 9 4 Measure the inside thick diameter and if it is outside the usable range replace the seal ring If the seal ring is worn out or cracked replace it Usable range of seal ring TA 5 1...

Страница 34: ...A 0200 301 IM TA 03 00 EN 03 2007 34 20 0Exploded views 20 1 TA 5 FAT FST...

Страница 35: ...18 1 272 803 214 272 803 214 SLEEVE ASSY 6 18 1 Included in Airmotor Seal Kit O RING 6 19 Included in Airmotor Seal Kit CUSHION 6 20 Included in Airmotor Kit SILENCER 6 21 1 272 771 589 272 771 589 M...

Страница 36: ...awing on page 34 For pump TA 5 FAT FST No 272 K05D MT Qty 6 2 Diaphragm 2 7 O ring 4 6 4 O ring 4 6 1 O ring 2 6 6 Washer 2 6 5 Nut 2 For pump TA 5 FAT FST No 272 K05V AT Qty 11 Flap valve 4 12 Valve...

Страница 37: ...A 0200 301 IM TA 03 00 EN 03 2007 37 20 2 TA 5 FPT FVT...

Страница 38: ...214 SLEEVE ASSY 6 18 1 Included in Airmotor Seal Kit O RING 6 19 Included in Airmotor Seal Kit CUSHION 6 20 Included in Airmotor Kit SILENCER 6 21 1 272 771 589 272 771 589 MESH 6 22 1 272 771 100 272...

Страница 39: ...FVT No 272 K05D PT Qty 6 2 Diaphragm 2 7 O ring 2 10 O ring 2 6 4 O ring 4 6 1 O ring 2 For pump TA 5 FPT TA 5 FVT No 272 K05V PT Qty 272 K05V VT Qty 11 Flap valve 4 Flap valve 4 12 Valve seat 4 Valve...

Страница 40: ...A 0200 301 IM TA 03 00 EN 03 2007 40 20 3 TA 5 FTT FXT...

Страница 41: ...al Kit CUSHION 6 20 Included in Airmotor Kit SILENCER 6 21 1 272 771 589 272 771 589 MESH 6 22 1 272 771 100 272 771 100 CAP 6 23 1 272 771 099 272 771 099 RESET BUTTON 6 24 Included in Airmotor Kit a...

Страница 42: ...No 272 K05D PT Qty 6 2 Diaphragm 2 7 O ring 2 10 O ring 2 6 4 O ring 4 6 1 O ring 2 For pump TA 5 FTT TA 5 FXT No 272 K05V TT Qty 272 K05V XT Qty 11 Flap valve 4 Flap valve 4 12 Valve seat 4 Valve se...

Страница 43: ...Seal Kit for TA 5 272 K05 AMS No Description Qty 6 24 O ring 1 6 9 O ring 2 6 15 O ring 1 6 25 Spring 2 6 10 Bush 1 6 20 Muffler 1 6 11 Gasket 1 6 16 C spool assy 1 6 27 Pilot valve assy 2 No Descrip...

Страница 44: ...A 0200 301 IM TA 03 00 EN 03 2007 44 20 5 TA 15 BA_ BS_...

Страница 45: ...phragm KitsNUT 16 11 Included in Diaphragm KitsWASHER 16 12 1 272 780 028 272 780 028 BODY 16 13 Included in Airmotor Kit and Airmotor Seal Kit pos No 15 2 GASKET 16 14 1 272 780 030 272 780 030 BODY...

Страница 46: ...g 2 O ring 2 O ring 2 O ring 4 O ring 2 16 10 Nut 2 Nut 2 Nut 2 Nut 2 Nut 2 16 11 Washer 2 Washer 2 Washer 2 Washer 2 Washer 2 Valve Kits TA 15 BAC BAN BAH BAT BAS See drawing on page 44 For pump TA 1...

Страница 47: ...1 Included in Diaphragm KitsWASHER 16 12 1 272 780 028 272 780 028 BODY 16 13 Included in Airmotor Kit and Airmotor Sel Kit pos No 15 2 GASKET 16 14 1 272 780 030 272 780 030 BODY 16 15 2 272 771 342...

Страница 48: ...4 5 O ring 4 O ring 4 O ring 4 O ring 2 O ring 4 16 2 O ring 2 O ring 2 O ring 2 O ring 4 O ring 2 16 10 Nut 2 Nut 2 Nut 2 Nut 2 Nut 2 16 11 Washer 2 Washer 2 Washer 2 Washer 2 Washer 2 For pump TA 1...

Страница 49: ...A 0200 301 IM TA 03 00 EN 03 2007 49 20 6 TA 15 FP_ FVT...

Страница 50: ...ENTRE ROD 16 7 Included in Airmotor Kit pos No 15 5 BUSHING 16 8 Included in Diaphragm Kits O RING 16 9 2 272 770 968 272 770 968 272 771 631 CENTRE DISC 16 12 1 272 780 028 272 780 028 272 780 028 BO...

Страница 51: ...4 Valve seat 4 Valve seat 4 Valve seat 4 6 Valve guide 4 Valve guide 4 Valve guide 4 Valve guide 4 Valve guide 4 5 O ring 8 O ring 8 O ring 8 O ring 8 O ring 8 For pump TA 15 FPN TA 15 FPH TA 15 FPC T...

Страница 52: ...A 0200 301 IM TA 03 00 EN 03 2007 52 20 7 TA 15 FTT FXT...

Страница 53: ...80 028 272 780 028 BODY 16 13 Included in Airmotor Kit and Airmotor Seal Kit pos No 15 2 GASKET 16 14 1 272 780 030 272 780 030 BODY 16 15 2 272 771 342 272 771 342 CUSHION 16 16 2 272 771 344 272 771...

Страница 54: ...pump TA 15 FXT TA 15 FTT No 272 K15V XT Qty 272 K15V TT Qty 7 Flap valve 4 Flap valve 4 8 Valve seat 4 Valve seat 4 6 Valve guide 4 Valve guide 4 5 O ring 4 O ring 4 For pump TA 15 FTT FXT No 272 K15...

Страница 55: ...O ring 1 15 6 O ring 2 15 4 O ring 2 15 19 O ring 1 15 15 1 O ring 6 15 9 2 Pilot valve 2 15 2 Gasket 1 15 14 Cushion 1 Airmotor Kit for TA 15 272 K10 15 AM No Description Qty 15 18 O ring 1 15 6 O r...

Страница 56: ...TA 5 FAT TA 5 FST TA 5 FPT TA 5 FVT TA 5 FTT TA 5 FXT A 0200 301 IM TA 03 00 EN 03 2007 56 21 0 Dimensional drawings 21 1 TA 5...

Страница 57: ...TA 15 BA_ TA 15 BS_ TA 15 FP_ TA 15 FVT TA 15 FTT TA 15 FXT A 0200 301 IM TA 03 00 EN 03 2007 57 21 2 TA 15...

Страница 58: ...0 EN 03 2007 58 22 0Performance curves 22 1 TA 5 Discharge head m Water discharge l min Discharge head m Water discharge l min To achieve the best diaphragm lifetime and the most efficient air consump...

Страница 59: ...301 IM TA 03 00 EN 03 2007 59 22 2 TA 15 Discharge head m Water discharge l min Discharge head m Water discharge l min To achieve the best diaphragm lifetime and the most efficient air consumption se...

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