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SPX Johnson Pump CombiPrime V, Инструкция по эксплуатации

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CV/EN (1009) 5.3

3

CombiPrime V

Instruction manual 
CombiPrime V

All technical and technological information in this manual as well as possible drawings 
made available by us remain our property and shall not be used (otherwise than for the 
operation of this pump), copied, duplicated, made available to or brought to the notice of 
third parties without our prior written consent.

SPX Process Equipment NL B.V. (hereafter called Johnson Pump) is part of SPX 
Process Equipment AB. The core activities of SPX Process Equipment AB are the 
development, production, sale and maintenance of pumps and pump units.

SPX Process Equipment NL B.V.
P.O. Box 9
9400 AA Assen
The Netherlands

Tel.  +31 (0)592 376767
Fax. +31 (0)592 376760

© 2008 SPX Process Equipment NL B.V.

Содержание Johnson Pump CombiPrime V

Страница 1: ...Instruction Manual CombiPrime V Vertical self priming centrifugal pump Orginal instructions Read and understand this manual prior to operating or servicing this product CV EN 1009 5 3...

Страница 2: ...refers may only be put into operation after they have been installed in the way prescribed by the manufacturer and as the case may be after the complete system of which these pumps form part has been...

Страница 3: ...2 EC EN 1001 5 1...

Страница 4: ...duplicated made available to or brought to the notice of third parties without our prior written consent SPX Process Equipment NL B V hereafter called Johnson Pump is part of SPX Process Equipment AB...

Страница 5: ...4 CV EN 1009 5 3...

Страница 6: ...cations 14 2 5 Construction 14 2 5 1 Pump casing impeller suction bend 14 2 5 2 Shaft sealing 15 2 5 3 Self priming part 15 2 5 4 Bearing construction 15 2 5 5 Lantern construction 15 2 5 6 Foot pads...

Страница 7: ...33 5 1 Daily maintenance 33 5 2 Service liquid 33 5 3 Shaft sealing 33 5 3 1 Mechanical seal 33 5 3 2 Lip seal 33 5 4 Lubrication of the bearings 33 5 5 Environmental influences 34 5 6 Noise 34 5 7 F...

Страница 8: ...l MG1 G60 67 9 3 2 Parts list mechanical seal MG1 G60 67 9 4 Shaft sealing group M4 68 9 4 1 Lip seal 68 9 4 2 Parts list lip seal 68 9 5 Service liquid tank TL 69 9 5 1 Service liquid tank TL 69 9 5...

Страница 9: ...8 CV EN 1009 5 3...

Страница 10: ...without being obliged to change earlier deliveries accordingly 1 2 Safety This manual contains instructions for working safely with the pump Operators and maintenance staff must be familiar with thes...

Страница 11: ...ns are made to the products supplied without our prior written permission The spare parts used are not original Johnson Pump parts Additives or lubricants used are other than those prescribed The prod...

Страница 12: ...the package with both forks to prevent it from toppling over Avoid jolting the pump when moving it 1 5 3 Hoisting When hoisting a pump or complete pump units the straps must be fixed in accordance wit...

Страница 13: ...Pump as well as the instructions for ordering them A fax order form is included in this manual You should always state all data stamped on the type plate when ordering parts and in any other correspo...

Страница 14: ...r lay out constructional components are widely interchangeable also with other pump types of the Combi system 2 2 Type code Pumps are available in various designs The main characteristics of the pump...

Страница 15: ...lable in 3 bearing groups meaning that bearing and shaft sealing are divided into 3 groups Furthermore the pumps have been standardized in 5 groups featuring the same connection for pump cover and bea...

Страница 16: ...ular contact bearings are mounted in a adjusting sleeve with which the entire pump shaft can be shifted in order to adjust the axial tolerance of the pump wheel 2 5 5 Lantern construction The construc...

Страница 17: ...is not always known the following instructions should be observed Flush the pump properly Make sure the flushing liquid is discharged safely environment Take adequate precautions and use the appropria...

Страница 18: ...icity the entire pump unit must be earthed If the pumped liquid is harmful to men or the environment take appropriate measures to drain the pump safely Possible leakage liquid from the shaft seal shou...

Страница 19: ...e both shaft ends with mounting grease 3 Mount the flattened coupling part on the pump shaft 2200 Keep the coupling part in line with the pump shaft end and fasten the coupling with the locking screw...

Страница 20: ...is check a couple of times around the entire coupling 3 4 4 Tolerances for aligning the coupling The maximum allowable tolerances for the alignment of the coupling halves are shown in Table 2 See also...

Страница 21: ...water shock Therefore do not use quick acting closing devices valves etc 3 6 Accessories It is recommended to always mount a check valve and a shut off valve in the suction pipe as close as possible...

Страница 22: ...uction delivery and service liquid connections of the vacuum pump are indicated both on the drawings and on the vacuum pump by the letters S P and W Suction point PC is the connection to the space beh...

Страница 23: ...amples with service liquid tank For a few situations is shown how pumps with a service liquid tank can be installed Excess service liquid must always be discharged to the suction tank separately Figur...

Страница 24: ...ive matter from getting into the suction space behind the impeller To prevent floating abrasive matter from penetrating the pump mount a filter in the suction pipe The straining capacity of the filter...

Страница 25: ...olluted liquids In case part of the suction pipe lies higher than the pump venting should also be provided in this part If the suction pipe is short or the lift in the suction pipe small venting at th...

Страница 26: ...1009 5 3 Installation 25 CombiPrime V Figure 8 Medium thin clean and slightly polluted liquids In case of long suction pipes 10 m or more and a high suction head 4 7 m also the suction pipe must be v...

Страница 27: ...ndication of connections The suction delivery and service liquid connections of the vacuum pump are indicated both on the drawings and on the vacuum pump by the letters S P and W Suction point PC is t...

Страница 28: ...on examples with float controlled de aerator For a few situations is shown how pumps with a float controlled de aerator can be installed The excess service liquid is always returned to the suction pip...

Страница 29: ...r from getting into the suction space behind the impeller To prevent floating abrasive matter from penetrating the pump mount a filter in the suction pipe The straining capacity of the filter should c...

Страница 30: ...ghtly polluted liquids In case part of the suction pipe lies higher than the pump venting should also be provided in this part If the suction pipe is short or the lift in the suction pipe small ventin...

Страница 31: ...he locally prevailing regulations of the electricity company Refer to the instruction manual belonging to the electric motor If possible fit a working switch as close as possible to the pump Figure 13...

Страница 32: ...en checking the sense of rotation 1 The sense of rotation of the pump is indicated by an arrow Check whether the sense of rotation of the motor corresponds with that of the pump 2 Let the motor run fo...

Страница 33: ...ak without having to readjust the valve 4 7 Mechanical seal A mechanical seals or the lip seals may never show any visible leakage 4 8 Pump in operation When the pump is in operation pay attention to...

Страница 34: ...ates replacement of the mechanical seal If a mechanical seal shows any leakage it has to be replaced 5 3 2 Lip seal The lip seals generally require no maintenance The lip seals run around stainless st...

Страница 35: ...t to certain problems with the pump unit A crackling noise can indicate cavitation or excessive motor noise can indicate deterioration of the bearings 5 7 Faults The pump of which you want to determin...

Страница 36: ...A number of the most frequently occurring failures as well as their possible causes are shown in the table below Table 3 Most frequently occurring failures Most common faults Possible causes see Table...

Страница 37: ...ion 20 Obstruction in impeller or pump housing 21 Obstruction in the piping 22 Wrong installation of the pump unit 23 Pump and motor not well aligned 24 Rotating part running out of true 25 Imbalance...

Страница 38: ...rough the drain plug 0320 If possible also drain the suction bend to a certain extent if provided with a suction bend 0400 through drain plug 0350 If necessary close the valves in the suction and deli...

Страница 39: ...he position of the pump cover 0110 and the bearing bracket 2100 in relation to the pump casing 0100 5 Remove the Allen screws 0800 and lift the Top Pull Out unit out of the pump through the opening be...

Страница 40: ...Loctite contact 3 Remove the impeller 0120 with a pulley puller or wrest the impeller loose by inserting for instance 2 big screwdrivers between the impeller and the pump cover 0110 4 Remove the impe...

Страница 41: ...holes in the ring see figure 15 C Don t drill deeper than the width b of the ring Take care not to damage the fitting edge of the pump casing 4 Use a chisel to cut the remaining part of the ring thick...

Страница 42: ...ws 1880 5 Push the cover of the pump wheel casing 1510 backward 6 Knock the pump cover loose and remove it Push the counter ring of the mechanical seal through the shaft passage inward out of the cove...

Страница 43: ...c pressure piece Never knock them inside The maximum axial turn of the counter ring is 0 1 mm 4 Put some glycerine or silicon grease on the O rings and mount the O rings into the shaft sleeves 5 Push...

Страница 44: ...s 1880 4 Push the cover of the pump wheel casing 1510 backward 5 Knock the pump cover loose and remove it Remove the lip seals 1910 6 Pull the shaft sleeve 1900 from the pump shaft and remove the O ri...

Страница 45: ...t sleeve The pointing direction of the tab should be opposite to the sliding direction Shaft sleeve 1900 will have 2 lip seals shaft sleeve 1920 will have 3 When being mounted the lip seals and the sp...

Страница 46: ...240 with the bearings 2260 comes out of the bearing bracket Use a plastic hammer so as to avoid damage to the thread Remove the pump shaft with the bearings from the bearing bracket 5 Remove the coupl...

Страница 47: ...ich might damage the bearing 4 Fit the adjusting ring 2340 and fit the outer circlip 2360 5 Grease the bearings See paragraph 10 1 Recommended greases for recommended grease types 6 Press the bearing...

Страница 48: ...the bearing holder 2240 until they are just touching the bearing bracket 4 Loosen the Allen screws 2810 again 5 Re tighten the set screws 1930 crosswise whilst turning the pump shaft by hand Count the...

Страница 49: ...48 Disassembly and assembly CV EN 1009 5 3...

Страница 50: ...7005 PN 16 ab ad af ah aj x al an 32 78 100 140 4 x 18 18 40 88 110 150 4 x 18 18 50 102 125 165 4 x 18 20 65 122 145 185 4 x 18 20 80 138 160 200 8 x 18 22 100 158 180 220 8 x 18 22 125 188 210 250...

Страница 51: ...ons suction flange ISO 7005 PN 16 aa ac ae ag ai x ak am 65 122 145 185 4 x 18 24 80 138 160 200 8 x 18 25 100 158 180 220 8 x 18 27 125 188 210 250 8 x 18 28 150 212 240 285 8 x 22 29 ISO 7005 PN 10...

Страница 52: ...foot pads 200 200 250B 315 Figure 22 Dimensions foot pads Top view CV va vb vc vd ve 160 120 180 160 80 19 200 130 205 180 80 17 250 155 230 205 80 20 315 175 255 220 80 18 400 220 310 270 80 18 Figur...

Страница 53: ...52 Dimensions CV EN 1009 5 3 8 5 Pump dimensions Standard disassembly opening lantern pos A junction box electric motor pos 1 Figure 24 Pump dimensions...

Страница 54: ...730 100 250 100 125 400 85 100 315 650 665 700 730 100 315 100 125 450 75 100 315 720 750 100 400 100 125 570 75 100 375 730 760 790 125 250 125 150 400 105 115 355 665 700 125 315 125 150 450 95 125...

Страница 55: ...Dimensions CV EN 1009 5 3 8 6 Pump dimensions with suction bend Standard disassembly opening lantern pos A suction bend pos I junction box electric motor pos 1 Figure 25 Pump dimensions with suction b...

Страница 56: ...670 700 730 80 315 150 80 252 455 350 315 710 720 750 80 400 150 80 252 425 350 405 730 760 100 200 150 100 252 415 350 280 700 730 100 250 150 100 252 420 350 315 650 665 700 730 100 315 150 100 252...

Страница 57: ...1009 5 3 8 7 Pump dimensions 200 200 250B 315 with suction bend Standard disassembly opening lantern pos A suction bend pos I junction box electric motor pos 1 Figure 26 Pump dimensions 200 200 250B 3...

Страница 58: ...M02 225S M 250M 280S M 315S M2 poles 200 200 200 200 498 700 500 400 18 x9 5 695 250B 315 250 250 533 800 600 500 20 x9 5 760 790 vh F300 F350 F400 sv max 535 535 627 665 737 790 790 CV 160M 160L 180M...

Страница 59: ...58 Dimensions CV EN 1009 5 3 8 8 Pump dimensions with service liquid tank Figure 27 Pump dimensions with service liquid tank...

Страница 60: ...5 440 80 160 263 237 204 188 335 125 330 80 200 286 260 227 211 340 131 330 80 250 314 288 255 239 310 136 151 330 440 80 315 337 311 278 262 325 155 440 80 400 392 366 333 317 335 154 440 100 200 286...

Страница 61: ...60 Dimensions CV EN 1009 5 3 8 9 Pump dimensions with float de aerator Figure 28 Pump dimensions with float de aerator 4163_A...

Страница 62: ...160 372 254 254 254 335 125 330 80 200 395 277 277 277 340 131 330 80 250 423 305 305 305 310 136 151 330 440 80 315 446 328 328 328 325 155 440 80 400 501 383 383 383 335 154 440 100 200 395 277 277...

Страница 63: ...62 Dimensions CV EN 1009 5 3...

Страница 64: ...the following data 1 Your address 2 The quantity the item number and the description of the part 3 The pump number The pump number is stated on the label on the cover of this manual and on the type p...

Страница 65: ...64 Parts CV EN 1009 5 3 9 2 Pump 9 2 1 Sectional drawing Figure 29 Sectional drawing...

Страница 66: ...less steel 0810 6 Allen screw steel 0820 6 Allen screw steel 0830 2 Allen screw steel 0840 2 Allen screw brass 0850 4 8 2 bolt steel 0851 4 8 2 nut steel 0890 4 bolt stainless steel 0895 8 bolt steel...

Страница 67: ...0 1 NILOS Ring steel 2320 1 NILOS Ring steel 2340 1 adjusting ring steel 2350 1 spacer sleeve steel 2360 1 outer circlip spring steel 2400 1 name plate stainless steel 2410 1 arrow plate aluminium 281...

Страница 68: ...ng group 1 and 2 B bearing group 3 Item Quantity Description Material G1 G2 G3 B2 B3 0110 1 pump cover cast iron bronze 1220 2 mechanical seal 1361 1 gasket 1500 1 pump wheel bronze 1510 1 pump wheel...

Страница 69: ...iron bronze 1361 1 gasket 1500 1 pump wheel bronze 1510 1 pump wheel casing cast iron bronze 1710 1 pipe nipple 1 steel stainless steel 1720 1 elbow 1 ductile cast iron stainless steel 1730 1 reducing...

Страница 70: ...CV EN 1009 5 3 Parts 69 CombiPrime V 9 5 Service liquid tank TL 9 5 1 Service liquid tank TL Figure 32 Service liquid tank TL...

Страница 71: ...e connector stainless steel 1503 2 male connector steel stainless steel 1504 1 washer stainless steel 1511 1 non return valve NBR brass stainless steel 1550 1 elbow steel stainless steel 1609 1 tank s...

Страница 72: ...CV EN 1009 5 3 Parts 71 CombiPrime V 9 6 Float de aerator VL 9 6 1 Float de aerator VL Figure 33 Float de aerator VL...

Страница 73: ...1 reducing ring ductile iron stainless steel 1650 1 air inlet valve brass 1670 4 male connector steel stainless steel 1671 1 pipe stainless steel 2010 2 nut steel stainless steel 3001 8 nut stainless...

Страница 74: ...dependent on pump type Figure 34 Sectional drawing suction bend Item Quantity Description Material cast iron bronze 0350 2 plug steel stainless steel 0360 1 gasket rubber 0400 1 suction bend cast iro...

Страница 75: ...ends on pump type Figure 35 Sectional drawing suction bend 200 200 250B 315 Item Quantity Description Material cast iron bronze 0350 2 plug steel stainless steel 0360 1 gasket rubber 0400 1 suction be...

Страница 76: ...eacon EP 3 Mobilux EP 3 SHELL Alvania RL3 SKF LGMT 3 TOTAL Total Lical EP 2 Quantity grease bearing gr 0 005 Outer diameter of bearing mm Bearing width mm Table 7 Recommended locking liquids Descripti...

Страница 77: ...76 Technical data CV EN 1009 5 3 10 4 Hydraulic performance Figure 36 Performance overview 3000 min 1 Figure 37 Performance overview 1500 min 1...

Страница 78: ...CV EN 1009 5 3 Technical data 77 CombiPrime V Figure 38 Performance overview 3600 min 1 Figure 39 Performance overview 1800 min 1...

Страница 79: ...pump power kW at 1450 min 1 A sound energy B sound pressure Figure 41 Noise level as function of pump power kW at 2900 min 1 A sound energy B sound pressure 54 56 58 60 62 64 66 68 70 72 74 76 78 80...

Страница 80: ...tion of the motor 3 Determine the difference between both levels L1 L2 4 Find the differential value on the L1 L2 axis and go up to the curve 5 From the curve go left to the L dB axis and read out the...

Страница 81: ...80 Technical data CV EN 1009 5 3...

Страница 82: ...ly maintenance 33 E Earthing 17 Electric motor connection 30 Environment 17 Environmental influences 34 F Faults 34 Foundation 17 G Grease 75 Guarantee 10 H Hoisting 11 Hydraulic performance 76 I Impe...

Страница 83: ...of rotation 31 Serial number 14 Service liquid 33 Shaft sealing 41 Start up 31 Static electricity 17 Storage 11 12 T Technicians 9 Tightening moments for bolts and nuts 75 for cap nut 75 Tools 37 Top...

Страница 84: ...er will only be dealt with if this order form has been correctly completed and signed FAX Nr ADDRESS Order date Your order number Pump type Execution Quantity Item No Part Article number pump Delivery...

Страница 85: ...84 ORDFORM 0804 3 1 EN...

Страница 86: ...tion about our worldwide locations approvals certifications and local representatives please visit www johnson pump com SPX Corporation reserves the right to incorporate our latest design and material...

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