SPX Cooling Technologies Hexacool Air Cooled Condenser none Скачать руководство пользователя страница 28

28

Troubleshooting

Trouble

Cause

remedy

Motor will not start

Power not available at motor terminals

Check power at starter. Correct any bad connections between the 
control apparatus and the motor.

Check starter contacts and control circuit. Reset overloads, close 
contacts, reset tripped switches or replace failed control switches.

If power is not on all leads at starter, make sure overload and short 
circuit devices are in proper condition

Wrong connections

Check motor and control connections against wiring diagrams.

Low voltage

Check nameplate voltage against power supply. Check voltage at 
motor terminals.

Open circuit in motor winding

Check stator windings for open circuits.

Motor or fan drive stuck

Disconnect motor from load and check motor and fan drive for cause 
of problem.

Rotor defective

Look for broken bars or rings.

Unusual motor noise

Motor running single-phase

Check motor and attempt to start it. Motor will not start if single-
phased. Check wiring, controls and motor.

Motor leads connected incorrectly

Check motor connections against wiring diagram on motor.

Bad bearings

Check lubrication. Replace bad bearings.

Electrical unbalance

Check voltages and currents of all three lines. Correct if required.

Air gap not uniform

Check and correct bracket fits or bearing.

Rotor unbalance

Rebalance

Cooling fan hitting end belt guard

Reinstall or replace fan.

Motor runs hot

Wrong voltage or unbalanced voltage

Check voltage and current of all three lines against nameplate values.

Wrong motor RPM

Check nameplate against power supply. Check RPM of motor and drive 
ratio.

Bearing overgreased

Remove bearing reliefs. Run motor up to speed to purge excessive 
grease.

Wrong lubricant in bearings

Change to proper lubricant. See motor manufacturer's instructions.

One phase open

Stop motor and attempt to start it. Motor will not stat if single-phased. 
Check wiring, controls and motor.

Poor ventilation

Clean motor and check ventilation openings. Allow ample ventilation 
around motor.

Winding fault

Check with ohmmeter.

Bent motor shaft

Straighten or replace shaft.

Insufficient grease

Remove plugs and regrease bearings.

Too frequent starting or speed changes

Limit cumulative accelerations time to a total of 30 seconds/hour. Set 
on/off or speed change set points farther apart. Consider installing a 
Marley VFD drive for fine temperature control.

Deterioration of grease or foreign material in grease

Flush bearings and relubricate.

Bearings damaged

Replace bearings.

Motor does not come up to 
speed

Voltage too low at motor terminals because of line 
drop

Check transformer and setting of taps. Use higher voltage on 
transformer terminals or reduce loads. Increase wire size or reduce 
inertia.

Broken rotor bars

Look for cracks near the rings. A new rotor may be required. Have 
motor service person check motor.

Wrong motor rotation

Wrong sequence of phases

Switch any two of the three motor leads.

Содержание Hexacool Air Cooled Condenser none

Страница 1: ...Marley MC Fluid Cooler User Manual uk_07 1185C...

Страница 2: ......

Страница 3: ...n and operation of your fluid cooler Carefully read the manual before installation or operation of the fluid cooler and follow all instructions Save this manual for future reference Indicates presence...

Страница 4: ...plate located on the access door Safety First The location and orientation of the fluid cooler can affect the safety of those responsible for installing operating or maintaining the fluid cooler Howev...

Страница 5: ...s possible to promote ease of maintenance and to permit freedom of airflow into and through the fluid cooler If you have questions about the adequacy of the available space and the intended configurat...

Страница 6: ...ure reference and maintenance purposes Hoisting Fluid Cooler All MC Fluid Cooler models consist of two modules per cell The upper module includes hoisting clips at the bottom corners Hoisting clips on...

Страница 7: ...ule skid and beams and from the top of the bottom module Apply the mastic sealing strip supplied with the fluid cooler according to the MC Fluid Cooler Field Installation Drawing instructions Place to...

Страница 8: ...ire motor leads as shown on the motor nameplate matching the supply voltage Do not deviate from the motor nameplate wiring Either of following symbols may be shown on the motor nameplate Y or YY These...

Страница 9: ...ps Motor rotation must be the same in both VFD mode and By pass mode If cable distance between the VFD and motor is greater than 31m a DV DT output filter is recommended to avoid damage to the motor 3...

Страница 10: ...jury Failure to correctly install the VFD drive will automatically void all warranties associated with the motor and any equipment that is either electrically or mechanically directly attached to the...

Страница 11: ...ally and observe the action of the sheaves and belts to be sure that the motor is properly aligned with the fan sheave See Belt Tensioning and Sheave Alignment on page 21 2 Momentarily bump energize t...

Страница 12: ...ntil the water reaches a level approximately 4mm below the lip of the overflow 4 Start your pump s and check for proper rotation as indicated by the arrow on the pump cover observe system operation A...

Страница 13: ...r operating the fluid cooler fan After biocidal pretreatment has been successfully completed cooling water may be circulated over the tower with the fan off Whenbiocidaltreatmenthasbeenmaintainedatasa...

Страница 14: ...cycled to control process fluid temperature Doing so may result in excessive and premature scaling on the coil exterior surface It is recommenced that while process fluid is being circulated through t...

Страница 15: ...lies to all 7055 and 7075 MC Fluid Cooler models Multicell fluid coolers equipped with two speed motors will maximize energy savings and minimize sound levels if fans are staged so that all fans are b...

Страница 16: ...luid cooler it causes the falling water to be drawn inward Thus under fan operation the lower periphery of the fluid cooler structure remains partly dry seeing only random splash ing from within the f...

Страница 17: ...nt heat load on the process fluid Fluid exiting the coil must be maintained at or above 8 C Cycling of the recirculation pump should not be used to control process temperatures Draining the coil is no...

Страница 18: ...0 with hardness and alkalinity levels between 100 and 300 ppm expressed as CaCO3 Chlorine if used shall be added intermittently with a free residual not to exceed 1 ppm maintained for short periods E...

Страница 19: ...year The drift eliminators easily accessible surfaces and the coil should be flushed by use of a moderate pressure water nozzle being careful not to cause physical damage A reliable water treatment p...

Страница 20: ...he makeup water assuming none of the solids form scale or are otherwise removed from the system When water treatment chemicals are added they should not be in troduced into the circulating water syste...

Страница 21: ...tioned as close as possible to the motor in order to minimize torque on the motor bushings The motor and fan sheaves may have grooves that are not used The bottom surface of the motor and fan sheaves...

Страница 22: ...of vibration Abnormal aspects relating to the rotating equipment should be considered reason to shut down the fluid cooler until the problem can be located and corrected Observe operation of the moto...

Страница 23: ...he recirculation water system be drained Leave the basin drains open Draining the coil is not recommended draining promotes corro sion inside the coil tubes See protecting coil in Freezing weather on...

Страница 24: ...olts and tighten as required Do not start motor before determining that there will be no interfer ence with free rotation of the fan drive The motor s should be operated for three hours at least once...

Страница 25: ...shipped within 24 hours by air freight if necessary However you would obviously benefit from anticipating your need in ad vance thus avoiding the cost of special handling Be sure to mention your flui...

Страница 26: ...ion every 3 mo every 3 months every 3 months Check and tighten support fasteners x Check shaft sheave and belt alignment x Check belt tension and condition x x Check sheave bushing fastener torque x F...

Страница 27: ...ments contain important information relating to safe installation and operation of the fluid cooler Field installation is required for some optional accessories A separate installation drawing or manu...

Страница 28: ...nstall or replace fan Motor runs hot Wrong voltage or unbalanced voltage Check voltage and current of all three lines against nameplate values Wrong motor RPM Check nameplate against power supply Chec...

Страница 29: ...e is above design Check to see if local heat sources are affecting fluid cooler See if surrounding structures are causing recirculation of tower discharge air Discuss remedy with Marley representative...

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Страница 32: ...3 8AB UNITED KINGDOM 44 0 1905 720 200 info uk spx com spxcooling com In the interest of technological progress all products are subject to design and or material change without notice 2008 SPX Coolin...

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