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19

 Warning

Fluid Cooler Cleaning:

Any evaporative-type fluid cooler must be thoroughly cleaned on a 
regular basis to minimize the growth of bacteria, including Legionella 

Pneumophila, to avoid the risk of sickness or death. Service personnel 
must wear proper personal protective equipment during decontami

-

nation. Do NOT attempt any service unless the fan motor is locked 

out.

Operators of evaporative cooling equipment, such as closed circuit fluid 
coolers, should follow maintenance programs which will reduce to an ab-
solute minimum the opportunity for bacteriological contamination. Public 
Health Service officials have recommended that “good housekeeping” 
procedures be followed, such as: regular inspections for concentrations 
of dirt, scale, and algae; periodic flushing and cleaning; and the following 
of a complete water treatment program including biocidal treatment.

The visual inspection should take place at least once a week during the 
operating  season.  The  periodic  flushing  and  cleaning  should  be  done 
before and after each cooling season, but in any event at least twice a 
year. The drift eliminators, easily accessible surfaces and the coil should 
be flushed by use of a moderate-pressure water nozzle, being careful not 
to cause physical damage. A reliable water treatment program should be 
installed and maintained. Filtration devices may be employed to reduce 
the suspended solids concentrations, thus increasing the effectiveness 
of the water treatment program. See Fluid Cooler Startup instructions on 
page 12.

Blowdown:

A  fluid  cooler  cools  water  by  continuously  causing  a  portion  of  it  to 
evaporate. Although the water lost by evaporation is replenished by the 
makeup  system,  it  exits  the  tower  as  pure  water—leaving  behind  its 
burden of dissolved solids to concentrate in the remaining water. Given 
no means of control, this increasing concentration of contaminants can 
reach a very high level.

In order to achieve water quality which is acceptable to the fluid cooler,  the 
selected water treatment company must work from a relatively constant 
level of concentrations. This stabilization of contaminant concentrations 
is usually accomplished by blowdown, which is the constant discharge 
of a portion of the circulating water to waste. As a rule, acceptable levels 
on which to base a treatment schedule will be in the range of 2-4 con-

Operation

Содержание Hexacool Air Cooled Condenser none

Страница 1: ...Marley MC Fluid Cooler User Manual uk_07 1185C...

Страница 2: ......

Страница 3: ...n and operation of your fluid cooler Carefully read the manual before installation or operation of the fluid cooler and follow all instructions Save this manual for future reference Indicates presence...

Страница 4: ...plate located on the access door Safety First The location and orientation of the fluid cooler can affect the safety of those responsible for installing operating or maintaining the fluid cooler Howev...

Страница 5: ...s possible to promote ease of maintenance and to permit freedom of airflow into and through the fluid cooler If you have questions about the adequacy of the available space and the intended configurat...

Страница 6: ...ure reference and maintenance purposes Hoisting Fluid Cooler All MC Fluid Cooler models consist of two modules per cell The upper module includes hoisting clips at the bottom corners Hoisting clips on...

Страница 7: ...ule skid and beams and from the top of the bottom module Apply the mastic sealing strip supplied with the fluid cooler according to the MC Fluid Cooler Field Installation Drawing instructions Place to...

Страница 8: ...ire motor leads as shown on the motor nameplate matching the supply voltage Do not deviate from the motor nameplate wiring Either of following symbols may be shown on the motor nameplate Y or YY These...

Страница 9: ...ps Motor rotation must be the same in both VFD mode and By pass mode If cable distance between the VFD and motor is greater than 31m a DV DT output filter is recommended to avoid damage to the motor 3...

Страница 10: ...jury Failure to correctly install the VFD drive will automatically void all warranties associated with the motor and any equipment that is either electrically or mechanically directly attached to the...

Страница 11: ...ally and observe the action of the sheaves and belts to be sure that the motor is properly aligned with the fan sheave See Belt Tensioning and Sheave Alignment on page 21 2 Momentarily bump energize t...

Страница 12: ...ntil the water reaches a level approximately 4mm below the lip of the overflow 4 Start your pump s and check for proper rotation as indicated by the arrow on the pump cover observe system operation A...

Страница 13: ...r operating the fluid cooler fan After biocidal pretreatment has been successfully completed cooling water may be circulated over the tower with the fan off Whenbiocidaltreatmenthasbeenmaintainedatasa...

Страница 14: ...cycled to control process fluid temperature Doing so may result in excessive and premature scaling on the coil exterior surface It is recommenced that while process fluid is being circulated through t...

Страница 15: ...lies to all 7055 and 7075 MC Fluid Cooler models Multicell fluid coolers equipped with two speed motors will maximize energy savings and minimize sound levels if fans are staged so that all fans are b...

Страница 16: ...luid cooler it causes the falling water to be drawn inward Thus under fan operation the lower periphery of the fluid cooler structure remains partly dry seeing only random splash ing from within the f...

Страница 17: ...nt heat load on the process fluid Fluid exiting the coil must be maintained at or above 8 C Cycling of the recirculation pump should not be used to control process temperatures Draining the coil is no...

Страница 18: ...0 with hardness and alkalinity levels between 100 and 300 ppm expressed as CaCO3 Chlorine if used shall be added intermittently with a free residual not to exceed 1 ppm maintained for short periods E...

Страница 19: ...year The drift eliminators easily accessible surfaces and the coil should be flushed by use of a moderate pressure water nozzle being careful not to cause physical damage A reliable water treatment p...

Страница 20: ...he makeup water assuming none of the solids form scale or are otherwise removed from the system When water treatment chemicals are added they should not be in troduced into the circulating water syste...

Страница 21: ...tioned as close as possible to the motor in order to minimize torque on the motor bushings The motor and fan sheaves may have grooves that are not used The bottom surface of the motor and fan sheaves...

Страница 22: ...of vibration Abnormal aspects relating to the rotating equipment should be considered reason to shut down the fluid cooler until the problem can be located and corrected Observe operation of the moto...

Страница 23: ...he recirculation water system be drained Leave the basin drains open Draining the coil is not recommended draining promotes corro sion inside the coil tubes See protecting coil in Freezing weather on...

Страница 24: ...olts and tighten as required Do not start motor before determining that there will be no interfer ence with free rotation of the fan drive The motor s should be operated for three hours at least once...

Страница 25: ...shipped within 24 hours by air freight if necessary However you would obviously benefit from anticipating your need in ad vance thus avoiding the cost of special handling Be sure to mention your flui...

Страница 26: ...ion every 3 mo every 3 months every 3 months Check and tighten support fasteners x Check shaft sheave and belt alignment x Check belt tension and condition x x Check sheave bushing fastener torque x F...

Страница 27: ...ments contain important information relating to safe installation and operation of the fluid cooler Field installation is required for some optional accessories A separate installation drawing or manu...

Страница 28: ...nstall or replace fan Motor runs hot Wrong voltage or unbalanced voltage Check voltage and current of all three lines against nameplate values Wrong motor RPM Check nameplate against power supply Chec...

Страница 29: ...e is above design Check to see if local heat sources are affecting fluid cooler See if surrounding structures are causing recirculation of tower discharge air Discuss remedy with Marley representative...

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Страница 32: ...3 8AB UNITED KINGDOM 44 0 1905 720 200 info uk spx com spxcooling com In the interest of technological progress all products are subject to design and or material change without notice 2008 SPX Coolin...

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