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/  Troubleshooting  /

Please refer to the Caution statement on Page 6 and the Warning 
statement on Page 7 of this manual before performing the following 
Troubleshooting procedures.

If the system fails to operate, check the following:

1. Check water temperature. Systems will turn on between 40° and 45°F 
and turn off above 45°F.

2. Check water level. Water must completely cover the sensor probe.

3. Make sure the sensor is not encased in ice. See Deicing procedure.

The following checks should be made by a qualified electrician.

4. Remove panel cover and check incoming electrical power for proper 
voltage. Make sure all phases are present. Correct as required.

5. If water level is adequate, temperature is 40°F or lower and power is 
present, observe the LEDs on the relay circuit board. The red LED indicates 
low water level or ice around the probe and the green LED indicates the 
heaters are energized.

  A. If the red LED is on and the sensor probe is submerged in water—no 

ice—this indicates the sensor probe is defective. Confirm by discon-
necting power and placing a jumper across terminals G1 and G2—see 
Figure 3. Reconnect power. If the red LED is now off and the green 
LED is on, the system is now operating. Replace sensor probe.

  B. If the green LED is on and the heaters are not operating, the problem 

is either the contactor, the relay circuit board or the heater elements. 
To determine which, observe the panel while power is disconnected 
and reconnected.

  1. If the contactor operates with an audible CLICK and no heat results 

the heater element is defective. Check voltage at the heater side of 
the contactor to confirm voltage is present. Check each line with a 
clamp-on amp meter. If voltage is present and no current is flowing, 
this indicates the element is defective and must be replaced. As an ad-
ditional check, disconnect  power, remove wires from the contactor and 
check the element with an ohm meter for measurable resistance.

 

Caution

 

Caution

Содержание 92-1322C

Страница 1: ...Marley Electric Basin Heater User Manual 92 1322C...

Страница 2: ......

Страница 3: ...e freight carrier 2 Check the nameplate on the enclosure and verify that the heaters and the control panel are rated for the correct voltage 3 Check the watt rating on each element and verify the sum...

Страница 4: ...olid state relay card to detect low temperature and low water conditions The panel enclosure is rated NEMA 4X liquid tight noncorrosive and the sensor cable is UL outdoor rated The sensor probe is sta...

Страница 5: ...perate out of the water It would become extremely hot 1500 F and destroy the heater element and or ig nite nearby combustible materials As a precaution and to prevent fires when the clearance between...

Страница 6: ...Eithercomputetheactualloadontheheatercontrol panel to determine the sum total KW of all the heaters connected to it or use the nameplate rating to determine the wire size required To calculate amp dra...

Страница 7: ...embly is factory installed to the control panel Do not at tempt to lengthen or shorten the cord Sensor assemblies with various lengths up to 99 0 are available and may be specified at the time of purc...

Страница 8: ...evel above the sensor probe and temperature above 45 F both these LEDs will be off If the red LED is illuminated this indicates a low water condition and the heaters will not operate If the green LED...

Страница 9: ...lay circuit board SOLID STATE RELAY CARD PROBE BASIN RED CT N G2 G1 T2 T1 SH 120 RED 240 24 COM NC NO BLK RED BLK SHIELD RESISTOR GREEN Figure 2 Operation 4 Connect a 1 5K ohm resistor included in pan...

Страница 10: ...ke sure water still covers the heater elements 3 Place the probe in a container of ice water making sure both metal parts of the probe are submerged but not the cord 4 Energize the heater control pane...

Страница 11: ...hese procedures 1 Disconnect power to the control panel using standard lockout proce dures for safety 2 Remove the panel cover 3 Install a jumper wire between relay terminals G1 and G2 see Figure 3 Op...

Страница 12: ...the heaters are energized A If the red LED is on and the sensor probe is submerged in water no ice this indicates the sensor probe is defective Confirm by discon necting power and placing a jumper acr...

Страница 13: ...ided See Figure 2 If the system now works the sensor probe is defective and must be replaced If the system does not work go to step 2 2 Reconnect power and take a voltage reading across N and 24 240 o...

Страница 14: ...D 4 Sensor Probe with 12 cord A81137D Sensor Probe with 22 cord B07688D contact Marley for other cord lengths 5 Heater Element contact Marley for specific heater elements Replacement Parts Call your M...

Страница 15: ......

Страница 16: ...213 UNITED STATES 913 664 7400 spxcooling spx com spxcooling com In the interest of technological progress all products are subject to design and or material change without notice 2008 SPX Cooling Tec...

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