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13

Commissioning

Figure 13  User adjustments

WARNING!

 

When power is applied to the drive,  

ALWAYS use an insulated tool when adjusting the presets.

Refer to the Supply Selection 

table on page 11.

AC power is applied when lit.

Rotate clockwise to increase 

current. S1 and S2 select the 

range. 

Rotate clockwise to increase 

response. Excessive rotation 

may cause instability. If rated 

motor motor voltage is much 

lower than AC supply then 

anticlockwise is prefered.

Rotate clockwise to increase 

level of armature voltage

droop compensation.

Excessive rotation may cause 

instability. Always set fully 

anti-clockwise in Tacho mode.

Rotote clockwise to increase 

drive deceleration from 1 to

30 seconds - note that

natural coast down is a limit.

Rotate clockwise to increase 

drive acceleration from 1 to

30 seconds.

Rotate clockwise to increase 

minimum speed. 

Use to adjust 4-20 mA loop 

burden resistor between 0

and 390 

Ω if 4-20 mA mode

is selected.

Rotate clockwise to

increase speed. Change the 

range with S3 and S4.

Drive quenches when lit if stall timer trips - the 

time depends upon the current demand:
STANDARD 

WITH 50% THRESHOLD

150% 30 secs 

150% 5 secs

125% 60 secs 

100% 30 secs

115% 120 secs 

75% 60 secs

100% no trip 

50% no trip

Link both and terminal 2 becomes loop I/P compliance 5 V, and terminal 4 is return.

Link just the lower pair for 0-20 mA.

Link for 50% STALL THRESHOLD.

MAXIMUM 

SPEED

MINIMUM 

SPEED

UP

RAMP

DOWN

RAMP

STAB

IR

COMP

MAXIMUM

CURRENT

TORQUE
SPEED

LINK FOR
4-20 MA

50% STALL
THRESHOLD

1  2  3  4  5  6  7  8

CURRENT

RANGE
SPEED

RANGE
RELAY

FUNCTION

HOLD
TACH/AVF

DRIVE STALL S5 ON

ZERO SPEED S6 ON

25%

50%

75%

100%

25 - 50

50-100

100-200

200-400

OFF

ON

ON

STALL

1

+10

2

MIN

3

I/P

4

COM

5

COM

6

AUX

7

RUN

8

COM

9

TACH

10

11

12

A1+

A2-

F2-

F1+

N

L

F2-

F1+

A1+

A2-

L2/N

L

S1

S2

MAXIMUM

CURRENT

RANGE

Select between four maximum current ranges. 

100% represents the maximum unit rating. 

Use the MAX CURRENT PRESET to adjust from 0% to 

the selected maximum percentage.

S3

S4

MAXIMUM

FEEDBACK

RANGE

Select between four maximum feedback voltage ranges. 

Use the MAX SPEED PRESET to adjust within the 

range. The drive will control from 0 V to the selected 

maximum 0-10 V input.

S5

S6

RELAY

FUNCTION

Select the function of the internal relay:

S5

 - when ON, the relay remains energised 

until a stall condition occurs.

S6

 - when ON, the relay is energised for 

speeds 5% of full scale.

S5 & S6

 - when both ON, the relay 

de-energises when a stall condion occurs 

AND the motor speed has fallen below 5% 

of full scale.

S7 HOLD

When ON, the drive will power up in a stall 

condition. It may be be reset by momentarily 

shorting pad T61 to pad T62.

S8 TACH/AVF

Select the speed feedback source:

When ON, ARMATURE VOLTAGE is selected (default).

When OFF, TACHO is selected.

With a jumper in TORQUE position, terminal 6 is a torque input.

With a jumper in SPEED position, terminal 6 is a direct speed input.

1600i

3200i

S5

S6

3200i is 50 mm wider than 1600i.

A pair of 2 A fuses protect the field and 

transformer. The supply select jumper is 

located at the top right edge (HIGH/LOW).

DANGER!

ELECTRIC SHOCK HAZARD

415/240

AC supply voltage 

legend, selector 

marked HIGH/LOW

SUPPLY

SELECT

1600i

*

*

240

SUPPLY

SELECT

110

LV

60

LV

30

This jumper selects the appropriate supply tap

on the control transformer.

Refer to the specification for supply ranges.

ANTI-CLOCKWISE MID-WAY

CLOCKWISE

SUPPLY

SELECT

3200i

*

SUPPLY

SELECT

HIGH

LOW

1600i

3200i

The 3200i is 50 mm wider than the 1600i.

Содержание 1600i

Страница 1: ...HG105272EN00 Issue 1 04 2021 World Class Design World Class Function 30 Years Expertise in Industrial Motor Control Product Manual DC MOTOR DRIVE 1600i 3200i...

Страница 2: ...s and operators understand the included WARNINGS CAUTIONS and NOTES which alert the user to safety issues COMPLY WITH WARNINGS AND CAUTIONS AT ALL TIMES Each of these carries a special meaning and sho...

Страница 3: ...IPMENT DAMAGE HAZARD We thoroughly test our products However before installation and start up inspect all equipment for transit damage loose parts packing materials etc Installation must observe the r...

Страница 4: ...d parameters that de ne the product s operation must be installed correctly before returning to use Failure to do so may create a hazard and risk of injury The packaging is in ammable and incorrect di...

Страница 5: ...le drives 4 2 5 Requirements for EMC compliance 5 2 6 Typical applications 6 2 7 Block diagram and terminal specifications 8 3 Commissioning 11 3 Commissioning 11 3 1 Initial settings without power 11...

Страница 6: ......

Страница 7: ...not be achieved Up to 150 of the preset maximum current for up to 30 seconds allowing for high short term torques during acceleration etc Independent control of either the current or speed loops by ex...

Страница 8: ...any warranty FUSING The drive MUST BE FUSED EXTERNALLY with semiconductor fuses that MUST be rated at 1 75 x armature current and have an A2 s rating lower than the I2 t value listed on page 16 Any wa...

Страница 9: ...th screw provided using a star washer to obtain optimum earth continuity Fixing bolts 1600i M5 x 35 mm 3200i M5 x 50 mm 150 mm 150 mm 140 mm 150 mm 85 mm fin 75 mm side view plan view ER 1600i airflow...

Страница 10: ...ensure that the noise emissions and immunity are optimised EN618003 specifies two alternative operating environments These are the Domestic 1st environment and Industrial 2nd environment There are no...

Страница 11: ...e screen earthed at the drive end only Minimise the length of screen stripped back and connect it to an analogue earth point 1 The motor cable must be screened or armoured with 360 degree screen termi...

Страница 12: ...rque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12 63 SS 62 12 61 COM 58 DO 57 SO 56 RO 55 IO 54 ZS 53 ST 52 24 51 Earth for protective class 1 code acw cw 10K RUN CONTACT MOTOR ARMATURE MOTOR FIELD AC...

Страница 13: ...peed speed demand ramp reset min speed COM quench o p current demand stall LOW HIGH SUPPLY SELECT stab max current 50 100 S1 S2 S3 S4 5K 5K S5 S6 6 torque S8 tac avf COM 68 24 67 IP 66 IP 65 TI 64 12...

Страница 14: ...OMP DEMAND DO 57 STAB LINK 50K 100K 470K 50 100 HOLD 100K S7 MAX SPEED SPEED TORQUE TD RAMP RAMP RESET RANGE S3 S4 5 P I AMP STALL TIMER DRIVE RUN LOGIC RECTIFIER MAX CURRENT CURRENT FEEDBACK SPEED OU...

Страница 15: ...INGS ACCORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 11 1600i Terminal specifications 68 Drive common 67 24 V output 25 mA maximum do not short 66...

Страница 16: ...CORDING TO CSA voltage rating of relay terminals 10 11 12 must not exceed 30 Vac or 42 4 Vdc Figure 12 3200i Terminal specifications Top terminals 68 Drive common 67 24 V output 25 mA maximum do not s...

Страница 17: ...0 V 1600i current ranges S1 S2 Min Max OFF OFF 0 A 4 A ON OFF 0 A 8 A OFF ON 0 A 12 A ON ON 0 A 16 A 3200i current ranges S1 S2 Min Max 8 16 32 48 OFF OFF 0 A 2 A 4 A 8 A 12 A ON OFF 0 A 4 A 8 A 16 A...

Страница 18: ...ty depending on load 10 IR COMP Speed droop on heavy loads may occur where armature voltage feedback is used Compensate for this by clockwise adjustment of the IR comp preset Excessive rotation may le...

Страница 19: ...25 50 50 100 100 200 200 400 OFF ON ON STALL 1 10 2 MIN 3 I P 4 COM 5 COM 6 AUX 7 RUN 8 COM 9 TACH 10 11 12 A1 A2 F2 F1 N L F2 F1 A1 A2 L2 N L S1 S2 MAXIMUM CURRENT RANGE Select between four maximum...

Страница 20: ...re intended for connection to Terminal 9 WARNING possible high voltage Note this voltage stop the motor and turn off the supply 2 Set the Tach Avf switch S8 to OFF left to disconnect Avf and then reco...

Страница 21: ...Motor slows down for anti clockwise rotation T1 becomes shorted to T2 6 Loose or intermittent tacho coupling causes instability or overspeeding make sure coupling is secure and non elastic 7 Incorrec...

Страница 22: ...mA OR 0 20 mA LOOP ALLOWS CURRENT LOOP SIGNAL INPUT FOR SPEED 5 V COMPLIANCE 50 STALL LEVEL ALLOWS LARGE PEAK CURRENTS 150 PEAK SUPPLY RANGES LV30 LV60 110 240 415 OVER FULL TEMP RANGE WITH OUTPUTS L...

Страница 23: ...Regulations 2005 Metal and plastic materials can be recycled however disposal of the printed circuit board requires compliance with all valid environmental control laws Products that must be recycled...

Страница 24: ...re obligation of Sprint Electric The warranty contained in the contract between the parties is the sole warranty of Sprint Electric Any statements contained herein do not create new warranties or modi...

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